CN102390757B - Hose winding machine - Google Patents
Hose winding machine Download PDFInfo
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- CN102390757B CN102390757B CN 201110220971 CN201110220971A CN102390757B CN 102390757 B CN102390757 B CN 102390757B CN 201110220971 CN201110220971 CN 201110220971 CN 201110220971 A CN201110220971 A CN 201110220971A CN 102390757 B CN102390757 B CN 102390757B
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- hose
- flexible pipe
- winding
- driving wheel
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Abstract
The invention relates to a hose winding machine which is characterized by comprising a box body, a touch screen, a control button, a winding mechanism and a hose discharging mechanism, wherein the winding mechanism comprises a hose winding shaft which is arranged at the upper part of the box body and is connected with a speed reducer and a winding motor; the hose discharging mechanism comprises upper and lower fixing plates; a screw shaft and a plurality of linear shafts are arranged between the upper and lower fixing plates; the bottom of the lower fixing plate is provided with a hose discharging motor; the screw shaft and the linear shafts are provided with hose discharging mounting plates; the hose discharging mounting plates are provided with first guide wheel groups, measuring encoders, pinch roller cylinders and pinch rollers; the lower parts of the linear shafts are provided with movable wheel mounting plates; the movable wheel mounting plates are provided with movable wheels; the lower part of the upper fixing plate is provided with a second guide wheel group; the top surface of the upper fixing plate is provided with a balance wheel; and the upper end and the lower end of a hose discharging support rod are provided with photoelectric controllers. The hose winding machine has the advantages that the hose winding machine accurately discharges a hose and has accurate transmission ratio, high working efficiency and wide application range on the specification of the hose; abnormal winding can be avoided; the phenomena of bulging, flanging and squeezing of the plastic hose are prevented; and the quality of the hose is ensured.
Description
Technical field
The invention belongs to the body processing technique field, particularly relate to a kind of flexible pipe wrapping machine.
Background technology
In the process of producing the plastic hose section bar, the half-blank plastic hose of different size need be twined or rolling to reel, promptly by bus cable device layer that the flexible pipe section bar is neat on reel provide convenience so that use for road manufacturing procedure down.Existing plastic hose canoe is artificial winding displacement and simply twines pallet by motor-driven and twine, when twining, winding displacement rotating speed and the rotating speed employing of twining are partly manually adjusted, but As time goes on, because the cooling diameter of the plastic hose of winding displacement part becomes smaller, the delivery volume of time per unit interior diameter plastic hose becomes less, causes the plastic hose linear velocity slack-off.And the plastic hose diameter on the winding pallet is increasing, and the twining amount of the plastic hose in the time per unit becomes bigger, and the plastic hose linear velocity that causes twining on the pallet becomes very fast.Therefore twining under ultra-fine plastic hose or the similar material situation, because its tension force or speed slightly change, the plastic hose that twines mal can occur and twine, cause bulge, chimb phenomenon easily, even the extruding that can produce plastic hose, influenced the quality of plastic hose and the normal use of next procedure.
Summary of the invention
The present invention provides a kind of simple in structure, flexible pipe wrapping machine of improving the plastic hose winding mass for solving the technical matters that exists in the known technology.
The technical scheme that the present invention takes for the technical matters that exists in the solution known technology is:
The flexible pipe wrapping machine is characterized in that: comprise casing, be installed in winding mechanism and comb mechanism on the casing, described winding mechanism comprises: be equipped with and reductor and winding motor bonded assembly flexible pipe winding axle by twining axle pallet and motor flange on casing top; Described comb mechanism comprises: be positioned at flexible pipe and twine axle one side and be fixed with upper mounted plate and bottom plate by fastener and comb strut bar, be provided with screw shaft and a plurality of linear axis between upper mounted plate and the bottom plate successively, described a plurality of linear axis comprises first linear axis that is used for comb adapter plate guiding and second linear axis that is used for driving wheel adapter plate motion guide, be equipped with and screw shaft one end bonded assembly comb motor by motor mounting plate in described bottom plate bottom, comb adapter plate moving up and down is housed on the described screw shaft and first linear axis, first guide wheel group that is used for delivery hose is housed on the described comb adapter plate, the metering coder, pinch roller cylinder and pinch roller, the driving wheel adapter plate is equipped with in the described second linear axis bottom, on the driving wheel adapter plate, driving wheel is housed, second guide wheel group is equipped with by support in described upper mounted plate bottom, on the upper mounted plate end face, be provided with balance wheel, upper end at the comb strut bar, photoelectric controller all is equipped with in the lower end of the lower end and second linear axis, also is provided with touch-screen and control button at described casing one end.
The present invention can also adopt following technical scheme:
Described comb adapter plate is the inverted T shaped plate structure.
Described comb motor is connected with screw shaft by adapter shaft.
The described balance wheel that is arranged on the upper mounted plate connects driving wheel and bob-weight by seal wire.
Described photoelectric controller comprises comb photoelectric controller and driving wheel photoelectric controller.
Described comb photoelectric controller is designed to two, is separately positioned on the top and bottom of comb strut bar.
Described driving wheel photoelectric controller is designed to two, and one of them is arranged on the lower end of second linear axis, and another is arranged on the upper end of comb strut bar.
Advantage and good effect that the present invention has are: because the present invention adopts technique scheme, this wrapping machine can be according to actual caliber of plastic hose and flexible pipe spatial disposition size in winding process, calculate actual winding point and the corresponding relation that twines axle in the flexible pipe winding, strict synchronism in guaranteeing to twine, be the accuracy and the perfect combination of numerically controlled alerting ability of mechanical comb, have novel structure, economical and practical, simple and reliable, comb is accurate, transmitting ratio accurately reaches high efficiency, the specification of flexible pipe is adapted to the advantage of face width.Can be specifically designed to the accurate winding of plastic hose, also can avoid mal to twine simultaneously, prevent the phenomenon of bulge, chimb and plastic hose extruding, guarantee the quality of plastic hose and the normal use of next procedure.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1.
Among the figure: 1, casing; 2, castor; 3, touch-screen; 4, control button; 5, indicator lamp; 6, twine motor; 7, reductor; 8, motor flange; 9, twine the axle pallet; 10, flexible pipe twines axle; 11, comb motor; 12, comb motor strut bar; 13, comb motor mounting plate; 14, adapter shaft; 15, bearing frame; 16, comb adapter plate; 17, first guide wheel group; 18, metering coder; 19, pinch roller; 20, comb photoelectric controller; 21, pinch roller cylinder; 22, comb strut bar; 23, screw shaft; 24, bearing frame; 25, upper mounted plate; 26, screw rod mother; 27, first linear axis; 28, linear bearing; 29, balance wheel; 30, second guide wheel group; 31, driving wheel photoelectric controller; 32, comb motor strut bar; 33, driving wheel adapter plate; 34, driving wheel; 35, second linear axis; 36, bottom plate; 37, support.
The specific embodiment
For further understanding summary of the invention of the present invention, characteristics and effect, exemplify following examples now, and conjunction with figs. is described in detail as follows:
See also Fig. 1 and Fig. 2, the flexible pipe wrapping machine comprises casing 1, is installed in winding mechanism and the comb mechanism on the casing and is installed in casing bottom caster wheel 2.Described winding mechanism comprises: be equipped with and reductor 7 and winding motor 6 bonded assembly flexible pipes winding axle 10 by twining axle pallet 9 and motor flange 8 on described casing top, in the present embodiment, described winding motor 6 adopts servomotor.Described comb mechanism comprises: be positioned at described flexible pipe and twine axle one side and be fixed with upper mounted plate 25 and bottom plate 36 by fastener and comb strut bar 22, be provided with screw shaft 23 and a plurality of linear axis between upper mounted plate and the bottom plate successively.In the present embodiment, described linear axis comprises first linear axis 27 that is used for comb adapter plate 16 guiding and second linear axis 35 that is used for driving wheel adapter plate 33 motion guides.Be equipped with and screw shaft 23 1 end bonded assembly comb motors 11 by comb motor mounting plate 13, comb motor strut bar 12 and adapter shaft 14 in described bottom plate 36 bottoms, in the present embodiment, described comb motor 11 adopts servomotor.On the described screw shaft and first linear axis 27, comb adapter plate 16 moving up and down is housed.Described comb adapter plate 16 is the inverted T shaped plate structure, and first guide wheel group 20, metering coder 18, pinch roller cylinder 21 and the pinch roller 19 that are used for delivery hose are housed on described comb adapter plate.In the bottom of described two second linear axis 35 driving wheel adapter plate 33 is housed, driving wheel 34 is housed on the driving wheel adapter plate.Second guide wheel group 30 is equipped with by support in described upper mounted plate bottom, is provided with balance wheel 29 on the upper mounted plate end face, and described balance wheel connects driving wheel 34 and bob-weight by seal wire.In comb post upper, lower end and second linear axis, 35 lower ends photoelectric controller is housed all, in the present embodiment, described photoelectric controller comprises comb photoelectric controller 20 and driving wheel photoelectric controller 31.Described comb photoelectric controller 20 is designed to two, be fixed on the top and bottom of comb strut bar respectively by support 37, described driving wheel photoelectric controller 31 is designed to two, and one of them is arranged on second linear axis, 35 lower ends, and another is arranged on the upper end of comb strut bar 22.Also be provided with touch-screen 3, indicator lamp 5 and control button 4 at described casing one end.
Principle of work of the present invention is:
Plastic hose is introduced driving wheel by second group of guide wheel, arrive pinch roller 19 positions through first group of guide wheel and metering coder 18 again, it is descending and plastic hose introduced that flexible pipe twines on the axle 10 and fixing to start pinch roller cylinder 21, starts to twine motor 6 and drive flexible pipes and twine the winding that axle rotated and realized flexible pipe.By the run location up and down of the comb photoelectric controller 20 control comb adapter plates 16 and first guide wheel group 20, accurate, neat in winding process so that assurance comb and flexible pipe twine.Promptly when comb mechanism entered top comb photoelectric controller 20, comb mechanism began downward operation, and comb photoelectric controller 20 below comb mechanism enters, wire-arranging mechanism i.e. operation upward, made comb mechanism realize back and forth operation.
When wrap wire speed is higher than the comb linear velocity, driving wheel 34 moves down, and drive driving wheel adapter plate 33 moves down, detect the driving wheel adapter plate up to the driving wheel photoelectric controller 31 that is positioned at the linear axis lower end, the driving wheel photoelectric controller sends signal to control system this moment, adjust the wrap wire speed that flexible pipe twines axle 10 by control system, make wrap wire speed and comb linear velocity keep coordinating.
Otherwise, when wrap wire speed is lower than the comb linear velocity, driving wheel 34 moves up, and move on the drive driving wheel adapter plate 33, detect the driving wheel adapter plate up to the driving wheel photoelectric controller 31 that is arranged on comb strut bar 22 upper ends, the driving wheel photoelectric controller sends signal to control system this moment, adjusts the wrap wire speed that flexible pipe twines axle 10 by control system, makes wrap wire speed and comb linear velocity keep coordinating.
Wrap wire speed is set before start, but and random modification linear velocity, twine and comb when normally moving driving wheel 34 below, the driving wheel photoelectric controller 31 that when causing comb smooth (manage problem such as adhesion) driving wheel 34 and driving wheel adapter plate upwards trigger on the comb strut bar 22 when comb goes wrong quits work winding mechanism, after treating that comb does not freely solve, the photoelectric controller 31 that driving wheel and adapter plate trigger linear axis 35 belows downwards resumes operation winding mechanism.When promptly having some setbacks appears in plastic hose in winding process, move warning in driving wheel 34 meetings automatically, wrapping machine is out of service, and pending fault resumes operation after handling automatically.
The winding power system of this flexible pipe wrapping machine adopts the servomotor digital control approach, but and by touch-screen 3 adjustment and its running state of display system intuitive monitoring, also can adjust working speed and relevant various technical data at any time, the linear velocity of flexible pipe wrapping machine can be set in the 0-65m scope, and it is 360mm that the comb height can be set ultimate range.
The comb caliber can set up on their own according to the condition of production, caliber is set a rear hose winding axle moving week of revolution, and comb mechanism moves a caliber setting value, moves because the rotation of shaft angle degree is twined with flexible pipe in comb mechanism, so when twining different tube diameters, all can marshalling.
Claims (7)
1. flexible pipe wrapping machine, it is characterized in that: comprise casing, be installed in winding mechanism and comb mechanism on the casing, described winding mechanism comprises: be equipped with and reductor and winding motor bonded assembly flexible pipe winding axle by twining axle pallet and motor flange on casing top; Described comb mechanism comprises: be positioned at flexible pipe and twine axle one side and be fixed with upper mounted plate and bottom plate by fastener and comb strut bar, be provided with screw shaft and a plurality of linear axis between upper mounted plate and the bottom plate successively, described a plurality of linear axis comprises first linear axis that is used for comb adapter plate guiding and second linear axis that is used for driving wheel adapter plate motion guide, be equipped with and screw shaft one end bonded assembly comb motor by motor mounting plate in described bottom plate bottom, comb adapter plate moving up and down is housed on the described screw shaft and first linear axis, first guide wheel group that is used for delivery hose is housed on the described comb adapter plate, the metering coder, pinch roller cylinder and pinch roller, the driving wheel adapter plate is equipped with in the described second linear axis bottom, on the driving wheel adapter plate, driving wheel is housed, second guide wheel group is equipped with by support in described upper mounted plate bottom, on the upper mounted plate end face, be provided with balance wheel, upper end at the comb strut bar, photoelectric controller all is equipped with in the lower end of the lower end and second linear axis, also is provided with touch-screen and control button at described casing one end.
2. flexible pipe wrapping machine according to claim 1 is characterized in that: described comb adapter plate is the inverted T shaped plate structure.
3. flexible pipe wrapping machine according to claim 1 is characterized in that: described comb motor is connected with screw shaft by adapter shaft.
4. flexible pipe wrapping machine according to claim 1 is characterized in that: the described balance wheel that is arranged on the upper mounted plate connects driving wheel and bob-weight by seal wire.
5. flexible pipe wrapping machine according to claim 1 is characterized in that: described photoelectric controller comprises comb photoelectric controller and driving wheel photoelectric controller.
6. flexible pipe wrapping machine according to claim 5 is characterized in that: described comb photoelectric controller is designed to two, is separately positioned on the top and bottom of comb strut bar.
7. flexible pipe wrapping machine according to claim 5 is characterized in that: described driving wheel photoelectric controller is designed to two, and one of them is arranged on the lower end of second linear axis, and another is arranged on the upper end of comb strut bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110220971 CN102390757B (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110220971 CN102390757B (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102390757A CN102390757A (en) | 2012-03-28 |
| CN102390757B true CN102390757B (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110220971 Active CN102390757B (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
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| CN (1) | CN102390757B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104535196B (en) * | 2014-12-25 | 2017-11-24 | 吉林大学 | Microwave remote sensing polarization wiregrating winding frame |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701002B (en) * | 2012-04-28 | 2014-01-08 | 董长国 | Plastic flexible pipe winder |
| CN102701003B (en) * | 2012-05-08 | 2014-07-16 | 天津市塑料研究所 | Cold stop tube recoiling machine and cold stop tube winding equipment |
| CN103771190A (en) * | 2014-01-22 | 2014-05-07 | 芜湖顺成电子有限公司 | Electric wire steering guiding device |
| CN105151903B (en) * | 2015-09-29 | 2018-10-12 | 杭州康奋威科技股份有限公司 | Flexible pipe inventory winding apparatus |
| CN109305428A (en) * | 2017-07-27 | 2019-02-05 | 新疆天业节水灌溉股份有限公司 | A kind of drip irrigation zone automatic packaging system and its packing method |
| CN107628479A (en) * | 2017-10-27 | 2018-01-26 | 山东劳动职业技术学院 | A kind of fiber winding machine |
| CN110342327B (en) * | 2019-07-15 | 2021-06-04 | 周纯 | PVC pipeline coiling mechanism based on prevent pressing |
| CN117000810B (en) * | 2023-10-07 | 2023-12-15 | 常州润来科技有限公司 | High-precision copper pipe rolling continuous winding device and application method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3118627A (en) * | 1962-02-28 | 1964-01-21 | Crompton & Knowles Corp | Reel-winding apparatus |
| US4005834A (en) * | 1974-06-11 | 1977-02-01 | Societe Anonyme Francaise Du Ferodo | Winding cables and the like on to storage drums |
| CN201280362Y (en) * | 2008-09-27 | 2009-07-29 | 国营江北机械厂 | Adjustable wire arranging mechanism of steel cord rewinding apparatus |
| CN202220007U (en) * | 2011-08-03 | 2012-05-16 | 天津市塑料研究所 | Hose winding machine |
-
2011
- 2011-08-03 CN CN 201110220971 patent/CN102390757B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3118627A (en) * | 1962-02-28 | 1964-01-21 | Crompton & Knowles Corp | Reel-winding apparatus |
| US4005834A (en) * | 1974-06-11 | 1977-02-01 | Societe Anonyme Francaise Du Ferodo | Winding cables and the like on to storage drums |
| CN201280362Y (en) * | 2008-09-27 | 2009-07-29 | 国营江北机械厂 | Adjustable wire arranging mechanism of steel cord rewinding apparatus |
| CN202220007U (en) * | 2011-08-03 | 2012-05-16 | 天津市塑料研究所 | Hose winding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104535196B (en) * | 2014-12-25 | 2017-11-24 | 吉林大学 | Microwave remote sensing polarization wiregrating winding frame |
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| CN102390757A (en) | 2012-03-28 |
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