CN102701002B - Plastic flexible pipe winder - Google Patents

Plastic flexible pipe winder Download PDF

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Publication number
CN102701002B
CN102701002B CN201210133225.5A CN201210133225A CN102701002B CN 102701002 B CN102701002 B CN 102701002B CN 201210133225 A CN201210133225 A CN 201210133225A CN 102701002 B CN102701002 B CN 102701002B
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CN
China
Prior art keywords
plastic hose
roll
wind
gas
winding displacement
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CN201210133225.5A
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Chinese (zh)
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CN102701002A (en
Inventor
董长国
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董长国
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Priority to CN201210133225.5A priority Critical patent/CN102701002B/en
Publication of CN102701002A publication Critical patent/CN102701002A/en
Application granted granted Critical
Publication of CN102701002B publication Critical patent/CN102701002B/en

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Abstract

The invention discloses a plastic flexible pipe winder and relates to the technical field of winding equipment. The plastic flexible pipe winder orderly comprises a feeding device, a strand oscillator and a winding device, wherein the feeding device, the strand oscillator and the winding device are connected with an electric control device; the plastic flexible pipe winder also comprises an inflating device for inflating a plastic flexible pipe; the inflating device comprises an air inlet pipe connected with an opening of the plastic flexible pipe; the air inlet pipe corresponds to the position of the winding device, and an air stopping device for preventing the air in the plastic flexible pipe from returning to a production procedure section is arranged at upstream of the air inlet pipe. The plastic flexible pipe winder can be joined with a production line of the plastic flexible pipe and can automatically finish winding work of the plastic flexible pipe under the condition of ensuring that the plastic flexible pipe is not stacked and deformed, so the operation is stable and reliable, the automatic degree is high, the production efficiency is improved, the labor intensity of a worker is reduced, the production cost is reduced, and the economic benefit of an plastic flexible pipe enterprise is increased.

Description

The plastic hose winder
Technical field
The present invention relates to the winding device technical field, particularly a kind of winder of the plastic hose for the plastic hose manufacturing line.
Background technology
At present, plastic hose is widely used in agricultural, industry and daily life, development along with industrial technology, the production technology of plastic hose is more and more ripe, production facilities is also more and more advanced, aspect automation, made significant headway, output is in continuous lifting, but the rolling work of plastic hose remains by manually completing.The rolling work of plastic hose is still to be determined by the own characteristic of plastic hose by the major cause manually completed, because plastic hose is the structure of hollow, and the plastic hose of just producing from manufacturing line has certain viscosity, when with existing wrap-up, carrying out rolling work, on the rolling roller, two adjacent circle plastic hoses can glue and stack, and make rolling work to carry out; If carry out again rolling after cooling Deng plastic hose, existing wrap-up can make again plastic hose produce distortion, and can't revert to again the original shape of plastic hose, thereby by the serious result of use that affects plastic hose, so up to the present the rolling work of plastic hose is by manually completing always, this just exists, and production efficiency is low, workman's labour intensity large, the damage rate of plastic hose is high, the shortcomings such as productive costs height.Therefore the machinery of a kind of novel rolling work that can automatically complete plastic hose of exigence replaces present workman, enhances productivity, alleviates workman's labour intensity, reduces production costs, and increases the economic benefit of plastic hose enterprise.
Summary of the invention
The present invention seeks in order to overcome above-mentioned deficiency, a kind of plastic hose winder is provided, can be connected mutually with the manufacturing line of plastic hose, in the situation that guarantee that the rolling work that sticky superimposition distortion completes plastic hose does not automatically occur plastic hose, improve production efficiency, alleviated workman's labour intensity, reduce productive costs, increased the economic benefit of plastic hose enterprise.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of plastic hose winder, comprise successively pay-off, strand oscillator, wrap-up, described pay-off, strand oscillator, wrap-up all connect electrical control gear, also comprise the gas filled device of inflating in described plastic hose, described gas filled device comprises the air inlet pipe that connects the described plastic hose mouth of pipe, described air inlet pipe is corresponding with the wrap-up position, and the upstream of described air inlet pipe is provided with the gas sealer that the gas prevented in plastic hose is refunded the production process section.
As a kind of improvement, described gas sealer comprises the only gas lower roll that position is fixing and the only gas top roll moved up and down with respect to described only gas lower roll.
As further improvement, described strand oscillator comprises carriage, one side of described carriage is provided with two relative limit sensors of position, described carriage is provided with the winding displacement leading screw driven by the first engine installation, described winding displacement leading screw is provided with can be according to the signal of described limit sensors output along the reciprocating cliding seat of described winding displacement leading screw, and described cliding seat is provided with track adjusting wheel and the wire-arranging component for described plastic hose is evenly back and forth arranged.
As further improvement, described wire-arranging component comprises that an end is hinged on the fixed link on described cliding seat, the end that described fixed link is connected with described cliding seat is hinged with the winding displacement bar, the bearing of trend of described winding displacement bar is consistent with the bearing of trend of described fixed link, the end that described winding displacement bar does not connect described fixed link is provided with tension disk, the end of described tension disk is provided with groove, the width of described groove and described plastic hose are suitable, thereby the both sides of described fixed link are provided with position relatively and control the winding displacement sensor of described the first engine installation for detection of described winding displacement bar swaying direction.
As further improvement, described strand oscillator also comprises the uplifting device for described wire-arranging component is upwards lifted, described uplifting device comprises the connecting rod be fixedly connected with described cliding seat, and described connecting rod connects the first cylinder, and the cylinder body of described the first cylinder is fixed on described fixed link.
As further improvement, described wrap-up comprises pivot arm, one side of described pivot arm is provided with two wind-up rolls, described each wind-up roll includes the rolling roller, the inside of described rolling roller is provided with for driving the rolling roller shaft of rolling roller rotation, one side of described rolling roller is provided with the first wind-up roll dish, the opposite side of described rolling roller is provided with the second wind-up roll dish, described rolling roller shaft inside is provided with for the cavity to described plastic hose inflation, described air inlet pipe is communicated with described cavity, described wrap-up also comprises for driving the Scroll of rolling roller shaft rotation, described Scroll is connected with the shaft drive of described rolling roller, described Scroll is driven by the first engine installation, described the first wind-up roll dish is provided with the gap of passing for described plastic hose.
As further improvement, described plastic hose winder also comprises while for the plastic hose on described wind-up roll, twining full one deck controls the time delay device that described uplifting device time delay is lifted, described time delay device comprises the counter wheel be slidably mounted on Scroll, offer axial notch on described counter wheel, be fixedly installed the locating piece suitable with described axial notch on described Scroll, described counter wheel is positioned at described locating piece one side and is provided with the second cylinder, a described counter wheel side relative to the second cylinder location is provided with retracing spring, described time delay device also comprises the time delay sensor that turns over the number of teeth for detection of described counter wheel.
As further improvement, respectively be provided with a radius stay at described pivot arm with respect to the two ends of a side of described wind-up roll, one end of described radius stay is provided with for make the locating dowel pin of described pivot arm location use when described wind-up roll is worked, and described locating dowel pin is by the 3rd air cylinder driven; Described wrap-up also comprises the sensor that turns over that carries out when working position exchanges detecting described locating dowel pin and the disengagement of described radius stay for two wind-up rolls of needs when the rolling end-of-job.
As further improvement, described wrap-up plays the location hook of auxiliary positioning effect while also being included in described wind-up roll work, and described location hook one end connects described pivot arm, and the described location hook other end connects four-cylinder.
As further improvement, described pay-off and gas sealer are set to one, and described only gas top roll connects the second engine installation.
Beneficial effect of the present invention is: because plastic hose winder of the present invention comprises the pay-off be provided with successively, strand oscillator, wrap-up, also comprise the gas filled device of inflating in described plastic hose, described gas filled device comprises the air inlet pipe that connects the described plastic hose mouth of pipe, described air inlet pipe is corresponding with the wrap-up position, the upstream of described air inlet pipe is provided with the gas sealer that the gas prevented in plastic hose is refunded the production process section, when carrying out rolling work, can in plastic hose, inflate simultaneously, can effectively prevent the plastic hose distortion, but the gas sealer actv. stops the gas in winding process section plastic hose to be backed in the manufacturing line of plastic hose, can guarantee the normal operation of plastic hose manufacturing line, strand oscillator can make plastic hose evenly distributed, prevent that adjacent plastic hose from occurring sticky folded, guarantee normally carrying out of rolling work, thereby plastic hose winder of the present invention can complete the rolling work of plastic hose automatically, the workman is freed from heavy manual operation, improved production efficiency, reduced the damage rate of plastic hose in wrapup procedure, thereby reduced productive costs.
Due to strand oscillator comprises can be along the reciprocating cliding seat of winding displacement leading screw on carriage, cliding seat is provided with hinged fixed link and winding displacement bar, the end that the winding displacement bar does not connect described fixed link is provided with tension disk, the end of tension disk is provided with the groove suitable with plastic hose, but actv. prevents on the rolling roller adjacent two, and the circle plastic hoses are sticky stacks, and can make plastic hose arrange more neatly and even on the rolling roller, be to improve plastic hose winder work efficiency and the indispensable parts of workmanship.
Because strand oscillator also comprises the uplifting device that wire-arranging component is upwards lifted, when wire-arranging component is booked one deck by plastic hose, uplifting device can upwards lift wire-arranging component automatically, carry out the winding displacement work of lower one deck plastic hose, do not need artificial intervention, further reduced workman's labour intensity, improved work efficiency, make whole wrapup procedure not need artificial intervention, can make enterprise reduce the quantity of recruitment, reduced the employment cost of enterprise.
Because wrap-up comprises pivot arm, one side of pivot arm is provided with two wind-up rolls, the working position that can realize two rollers exchanges, can save time, and can better be connected with flexible pipe or the cable manufacturing line of uninterrupted production, can not make flexible pipe or cable manufacturing line the work situation occur treating because winder carries out change of lap, improve the work efficiency of whole manufacturing line.
Because also comprising while for the plastic hose on described wind-up roll, twining full one deck, the plastic hose winder controls the time delay device that described uplifting device time delay is lifted, when plastic hose twines full one deck, time delay device can be controlled the uplifting device time delay and lift, make plastic hose be wrapped with a part in the edge of plastic hose volume more, space appears in the edge that can prevent the plastic hose volume, make the plastic hose volume coiled more neat, but also actv. prevent that the plastic hose twined from rolling out now loose phenomenon.
Owing at pivot arm, with respect to the two ends of a side of wind-up roll, respectively being provided with a radius stay, one end of radius stay is established locating dowel pin, locating dowel pin is by the 3rd air cylinder driven, when wind-up roll carries out rolling work, during locating dowel pin can be inserted into radius stay under the driving of the 3rd cylinder, prevent that pivot arm from swinging, actv. has guaranteed the normal operation of plastic hose winder, has improved stability and the reliability of equipment operation.
Play the location hook that auxiliary positioning is used as while due to wrap-up, also being included in described wind-up roll work, location hook and locating dowel pin are used in conjunction with, and have further guaranteed the normal operation of plastic hose winder, have improved stability and the reliability of equipment operation.
In sum, the present invention can be connected mutually with the manufacturing line of plastic hose, in the situation that guarantee that the rolling work that sticky superimposition distortion completes plastic hose does not automatically occur plastic hose, and stable and reliable operation, degree of automation is high, improve production efficiency, alleviated workman's labour intensity, reduced productive costs, increased the economic benefit of plastic hose enterprise.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the right elevation of Fig. 1;
Fig. 4 is the structural representation of strand oscillator described in the present invention;
Fig. 5 is the birds-eye view of Fig. 4;
Fig. 6 is the enlarged drawing of A part in Fig. 2;
Fig. 7 is the enlarged drawing of B part in Fig. 5;
In figure: 1, frame, 2, panel, 3, strand oscillator, 30, carriage, 31, the winding displacement leading screw, 32, wire-arranging component, 320, the winding displacement sensor, 321, tension disk, 3210, roller, 3211, the sebific duct guide wheel, 322, spring, 323, the winding displacement bar, 324, fixed link, 325, the 5th cylinder, 326, winding displacement bar supplementary plate, 327, caging bolt, 33, track adjusting wheel, 34, tension pick-up, 35, uplifting device, 350, connecting rod, 351, the first cylinder, 352, extension spring, 353, sleeve, 36, the initial reset sensor, 37, limit sensors, 38, the first engine installation, 39, cliding seat, 4, wrap-up, 40, wind-up roll, 400, the first wind-up roll dish, 401, the rolling roller, 402, the rolling roller shaft, 403, air inlet pipe, 404, the first gear, 405, the second wind-up roll dish, 406, connecting strap, 407, the debatching ring, 408, the 6th cylinder, 41, pivot arm, 410, radius stay, 411, locating dowel pin, 42, the 3rd engine installation, 43 S. A.s, 44, four-cylinder, 45, the 3rd cylinder, 46, Scroll, 460, the second cylinder, 461, the time delay sensor, 462, counter wheel, 463, locating piece, 464, the second gear, 465, retracing spring, 47, location hook, 5, pay-off, 50, stop the gas top roll, 51, stop roll shaft on gas, 52, the second engine installation, 53, regulating handle, 54, adjusting screw, 55, stop the gas lower roll, 56, stop the gas lower roller shaft, 6, LOAD CELLS, 7, plastic hose, 8, position-limited lever, 9, the sensor that turns over, 10, tension control assembly, 11, weight meter, 12, the length instrument, 13, the weighing-up wave conditioning box, 14, gage probe.
The specific embodiment
Below in conjunction with drawings and Examples, further set forth the present invention.
Shown in common with Fig. 3 as shown in Figure 1, Figure 2, a kind of plastic hose winder, comprise successively pay-off 5, strand oscillator 3, wrap-up 4, pay-off 5, strand oscillator 3, wrap-up 4 all connect electrical control gear, also comprise for the gas filled device toward plastic hose 7 interior inflations, gas filled device comprises the air inlet pipe 403 that connects plastic hose 7 mouths of pipe, air inlet pipe 403 is corresponding with wrap-up 4 positions, and the upstream of air inlet pipe 403 is provided with the gas sealer that the gas prevented in plastic hose 7 is refunded the production process section.Can be simultaneously to the interior inflation of plastic hose 7 when carrying out rolling work, can effectively prevent plastic hose 7 distortion, but the gas sealer actv. stops the gas in winding process section plastic hose 7 to be backed in the manufacturing line of plastic hose, can guarantee the normal operation of plastic hose manufacturing line; Strand oscillator 3 can make plastic hose 7 evenly distributed, prevent that adjacent plastic hose from occurring sticky folded, guarantee normally carrying out of rolling work, thereby plastic hose winder of the present invention can complete the rolling work of plastic hose automatically, the workman is freed from heavy manual operation, improved production efficiency, reduced the damage rate of plastic hose in wrapup procedure, thereby reduced productive costs.
Shown in common with Fig. 3 as shown in Figure 1, Figure 2, gas sealer comprises only gas lower roll 55 that position is fixing and with respect to only gas top roll 50 that only gas lower roll 55 moves up and down.Pay-off 5 is set to one with gas sealer, and only gas top roll 50 connects the second engine installation 52.Only gas top roll 50 is by stopping roll shaft 51 driven rotary on gas, only gas lower roll 55 is by stopping gas lower roller shaft 56 driven rotary, only on gas roll shaft 51 and only gas lower roller shaft 56 be arranged in parallel, the gases that stop gas top roll 50 and only be provided with between gas lower roll 55 in the plastic hose 7 that can supply plastic hose 7 to pass and can prevent the winding process section are refunded to the gap of production process section, only on gas, roll shaft 51 is in transmission connection with gas lower roller shaft 56 only, only gas top roll 50 adopts the clockwise direction rotation, only gas lower roll 56 adopts the anticlockwise direction rotation, thereby plastic hose 7 can be transmitted to the wrap-up direction.Only on gas, the two ends of roll shaft 51 all are connected with regulating handle 53 by adjusting screw 54, can regulate only gas top roll 50 and the only gap size between gas lower roll 56 by rotating regulating handle 53, guarantee to stop gas top roll 50 and only just can pass through so that plastic hose 7 is unresisted between gas lower roll 56, the plastic hose 7 interior gases that guarantee again the winding process section are refunded to the manufacturing line of plastic hose, can guarantee again the normal operation of plastic hose manufacturing line when completing rolling work.
Gas sealer of the present invention is just used the roller flowing mode, and is provided with one with pay-off 5, has the feeding function concurrently.Gas sealer can also adopt the mode of clamping, makes plastic hose 7 slide between two hold assemblies, can play equally the effect of choke, and this mode can be arranged with pay-off in 5 minutes.
As shown in Figure 1, Figure 2, Fig. 4, Fig. 5 and Fig. 7 common shown in, strand oscillator 3 comprises carriage 30, described carriage 30 is provided with winding displacement leading screw 31, described winding displacement leading screw 31 is driven by the first engine installation 38, winding displacement leading screw 31 is provided with can be along the reciprocating cliding seat 39 of winding displacement leading screw 31, is provided with successively tension pick-up 34 for detection of described plastic hose 7 tension variation on cliding seat 39, for the track adjusting wheel 33 to described plastic hose 7 guiding with for making plastic hose 7 be evenly arranged in the wire-arranging component 32 on wind-up roll 40.Tension pick-up 34 passes to by the tension variation signal of the plastic hose 7 that detects the tension control assembly 10 be installed on panel 2, the magnetic that the output signal end of tension control assembly 10 connects the second engine installation 52 divides on power-transfer clutch, in order to regulate the rotating speed of the second engine installation 52, make plastic hose 7 in the situation that constant tension carries out rolling, but actv. guarantees carrying out smoothly of rolling work, also can not make plastic hose 7 because tension variation deforms, guarantee quality and the result of use of plastic hose.
Wire-arranging component 32 comprises that an end is hinged on the fixed link 324 on cliding seat 39, fixed link 324 can swing up and down with respect to cliding seat 39, the end that fixed link 324 is connected with cliding seat 39 is hinged with winding displacement bar 323, winding displacement bar 323 can swing with respect to fixed link 324, the bearing of trend of winding displacement bar 323 is consistent with the bearing of trend of fixed link 324, and winding displacement bar 323 be arranged in parallel with fixed link 324, the end that winding displacement bar 323 is not connected and fixed bar 324 is provided with tension disk 321, the end of tension disk 321 is provided with groove, the width of groove and described plastic hose 7 are suitable, the bottom of groove is provided with roller 3210, be provided with sebific duct guide wheel 3211 in groove, roller 3210 and sebific duct guide wheel 3211 are all that the cliding friction between plastic hose 7 and tension disk 321 is become to friction of rolling, for reducing the friction drag of tension disk 321 and plastic hose 7, make the plastic hose 7 just can be in the interior unresisted slip of tension disk 321, tension disk 321 is detachable with winding displacement bar 323, can be changed according to the plastic hose of different size, but actv. prevents on rolling roller 401 adjacent two, and circle plastic hoses 7 are sticky stacks, and can make plastic hose 7 arrange more neatly and even on rolling roller 401, to improve plastic hose winder work efficiency and the indispensable parts of workmanship.Be provided with winding displacement bar supplementary plate 326 between winding displacement bar 323 and fixed link 324, one end of winding displacement bar supplementary plate 326 is fixedly connected with winding displacement bar 323, both sides in the position of the corresponding winding displacement bar of fixed link 324 supplementary plate 326 are provided with the winding displacement sensor 320 for detection of winding displacement bar 323 rotation directions relatively, when carrying out rolling work, plastic hose 7 promotes tension disk 321 transverse shiftings, thereby driving winding displacement bar 323 moves to identical direction, because winding displacement bar 323 and fixed link 324 are hinged, so winding displacement sensor 320 can detect the rotation direction of the winding displacement bar supplementary plate 326 be fixedly connected with winding displacement bar 323, winding displacement sensor 320 is passed to electrical control gear by the movable signal of winding displacement bar 326, electrical control gear is controlled the first engine installation 38 and is driven 31 actions of winding displacement leading screw, making cliding seat 39 follow winding displacement bar 323 together moves.One side of carriage 30 is provided with the limit sensors 37 for detection of cliding seat 39 run locations relatively, when limit sensors 37 detects wire-arranging component 32 and runs to the edge of wind-up roll 40, be that plastic hose is while being booked one deck, send signal to electrical control gear, electrical control gear is controlled the first engine installation 38 inverted runnings, also control the 5th cylinder 325 actions that are connected with winding displacement bar 323 simultaneously, the 5th cylinder 325 actions make 323 run-off the straights of winding displacement bar, can prevent that winding displacement bar 323 and the first wind-up roll dish 400 and the second wind-up roll dish 405 from bumping, can fold protective effect to winding displacement bar 323 and wind-up roll, overtime is used the life-span, tension disk 321 can also be delivered to the edge of rolling roller 401 simultaneously, can be by the full one deck of plastic hose 7 dish, avoided because of tension disk 321 to not the edge of rolling roller 401 make the plastic hose roll edges space occur, thereby the situation of loose irregularity occurs.One side of carriage 30 also is provided with initial reset sensor 36, when the rolling work of each volume starts, makes wire-arranging component 32 run to a lateral edges of rolling roller 401, is conducive to the neat of plastic hose volume.Both sides at fixed link 324 also respectively are provided with a spring 322, and an end of spring 322 is connected and fixed bar 324, and the other end connects winding displacement bar 323, can be used for regulating the sensitivity of winding displacement bar 323.Both sides at fixed link 324 also respectively are provided with a caging bolt 327, one end of caging bolt 327 is connected and fixed bar 324, the other end connects winding displacement bar 323, can be used for limiting the amplitude of fluctuation of winding displacement bar 323, can be adjusted according to the specification of plastic hose, can prevent that winding displacement bar 323 amplitudes of fluctuation are excessive and make the plastic hose volume arrange to obtain undertighten.
Strand oscillator 3 also comprises the uplifting device 35 while for the plastic hose 7 on wind-up roll 40, twining full one deck, wire-arranging component 32 upwards lifted.Uplifting device 35 comprises the connecting rod 350 be fixedly connected with cliding seat 39, connecting rod 350 connects the moved end of the first cylinder 351, the cylinder body of the first cylinder 351 is fixed on fixed link 324, slide and be provided with sleeve 353 in the end of connecting rod 350, sleeve 353 is fixedly connected with the cylinder body of the first cylinder 351, be provided with the extension spring 352 resetted for the first cylinder 351 between connecting rod 350 and sleeve 353, this kind of structure is applicable to one-way cylinder, if adopt two-way cylinder, without using sleeve 353 and extension spring 352, structure is more simple, but cost is higher.When the plastic hose 7 on wind-up roll 40 twines full one deck, the moved end of the first cylinder 351 ejects downwards, be fixed owing to connecting 350, so the cylinder body upward movement of the first cylinder lifts wire-arranging component 32, carry out the winding displacement work of lower one deck plastic hose, do not need artificial intervention, further reduce workman's labour intensity, improved work efficiency, made whole wrapup procedure not need artificial intervention, can make enterprise reduce the quantity of recruitment, reduce the employment cost.
It is more than the structure of the strand oscillator in the optimum embodiment of the present invention, be not that the explanation strand oscillator only has this kind of structure, can also adopt more accurate polish rod strand oscillator, strand oscillator 3 of the present invention relatively has with polish rod strand oscillator the advantage that cost is low, easy to use.
As Fig. 1, shown in Fig. 2 and Fig. 6 are common, wrap-up 4 comprises pivot arm 41, one side of pivot arm 41 is provided with two wind-up rolls 40, each wind-up roll 40 includes rolling roller 401, the inside of rolling roller 401 is provided with for driving the rolling roller shaft 402 of rolling roller 401 rotations, one side of rolling roller 401 is provided with the first wind-up roll dish 400, the opposite side of rolling roller 401 is provided with the second wind-up roll dish 405, also be provided with debatching ring 407 on the rolling roller 401 of the second wind-up roll dish 405 1 sides, debatching ring 407 is connected with the 6th cylinder 408, when rolling finishes, the 6th cylinder 408 actions, the debatching ring 407 harvested on the wind-up roll 40 of volume is promoted forward, under the drive of debatching ring 407, the plastic hose volume is removed very easily.Rolling roller shaft 402 inside are provided with for the cavity to plastic hose 7 inflations, one end of cavity connects air inlet pipe 403, cavity runs through whole rolling roller shaft 402, rolling roller shaft 402 is provided with for connecting the interface of plastic hose 7 away from an end of frame 1, for the interface that connects plastic hose 7, can be changed according to the specification of plastic hose, air inlet pipe 403 is controlled by the 3rd cylinder 45, before rolling work starts, the 3rd cylinder 45 control air inlet pipes 403 are connected with rolling roller shaft 402, the plastic hose 7 that is connected to rolling roller shaft 402 other ends is inflated, can prevent plastic hose 7 to be out of shape in wrapup procedure and affect quality.Be equipped with the gap that several pass for plastic hose 7 on the first wind-up roll dish 400 and the second wind-up roll dish 405, when rolling work starts, plastic hose 7 can be passed in the gap from the inside first wind-up roll dish 400 of wind-up roll 40, then the traversing through end of plastic hose 7 is connected on rolling roller shaft 402 for connecting the flexible pipe coupling end of plastic hose 7, can in rolling, be inflated plastic hose 7 very easily, solved a difficult problem of in the rotation, plastic hose being inflated.Rolling roller shaft 402 is driven and is carried out rolling work by Scroll 46, rolling roller shaft 402 is provided with the first gear 404, Scroll 46 is provided with second gear 464 meshing with the first gear 404, rolling roller shaft 402 is in transmission connection by the first gear 404 and the second gear 464 with Scroll 46, synchronous rotary, Scroll 46 is driven by the second engine installation 52.
Respectively be provided with a radius stay 410 at pivot arm 41 with respect to the two ends of a side of described wind-up roll 40, radius stay 410 is hollow, one end of radius stay 410 is provided with for make the locating dowel pin 411 of pivot arm 41 location use when wind-up roll 40 is worked, locating dowel pin 411 is connected with air inlet pipe 403 by connecting strap 406, jointly by the 3rd cylinder 45, driven, the 3rd cylinder 45 actions before rolling work starts, air inlet pipe 403 is connected on rolling roller shaft 402 plastic hose 7 is inflated, locating dowel pin 411 is inserted in radius stay 410, prevent that pivot arm 41 from swinging when rolling, actv. has guaranteed the normal operation of plastic hose winder, can improve stability and the reliability of whole equipment operation.
Also be provided with on radius stay 410 and play the location hook 47 that auxiliary positioning is used as when rolling is worked, location hook drives by four-cylinder 44, has further guaranteed the normal operation of plastic hose winder, has improved stability and the reliability of equipment operation.Wrap-up 4 also comprises for two wind-up rolls of needs 40 when the rolling end-of-job and carries out the working position sensor 9 that turns over that detection and location pin 411 and radius stay 410 are thrown off while exchanging, pivot arm 41 is connected with S. A. 43, S. A. 43 is driven by the 3rd engine installation 42, at the rolling end-of-job, when two wind-up rolls 40 need to carry out the working position exchange, four-cylinder 44 drives location hook 47 to break away from radius stay 410, then driving into tracheae 403 by the 3rd cylinder 45 separates with rolling roller shaft 402, locating dowel pin 411 is deviate from from radius stay 410, variation has occurred in the position that the sensor 9 that now turns over detects connecting strap 406, determined that locating dowel pin 411 deviates from radius stay 410, signal is passed to electrical control gear, control the 3rd engine installation 42 actions by electrical control gear, rotate pivot arm, the working position of two wind-up rolls 40 is exchanged, the staff blocks plastic hose 7, the plastic hose 7 for the treatment of rolling is connected on the plastic hose connectivity port on the rolling roller shaft 402 be on working position and proceeds rolling work, to coil full plastic hose 7 and the first wind-up roll dish 400 in treating the wind-up roll 40 on working position takes off from rolling roller 401, then the plastic hose coiled is batched to lower packing, this duplex is made bit architecture and can be saved time, and can better be connected with the plastic hose manufacturing line of uninterrupted production, can not make the plastic hose manufacturing line work situation occur treating because winder carries out change of lap, improved work efficiency.
As shown in Figure 6, the plastic hose winder also comprises the time delay device that while for the plastic hose 7 on wind-up roll 40, twining full one deck, 35 time delays of control uplifting device are lifted.Time delay device comprises locating piece 463, the counter wheel 462 be successively set on Scroll 46 and the retracing spring 465 resetted for counter wheel 462, counter wheel 462 is provided with the groove suitable with locating piece 463, make locating piece 463 can be stuck in the groove on counter wheel 462, counter wheel 462 is played to positioning action, time delay device also comprise for by counter wheel 462 top from the second cylinder 460 of locating piece 463 with turn over the time delay sensor 461 of the number of teeth for detection of counter wheel 462.When plastic hose 7 twines full one deck, the second cylinder 460 actions, counter wheel 462 is pushed up from locating piece 463, now time delay sensor 461 can detect the signal of counter wheel 462, and signal is passed to electrical control gear, when counter wheel 462 turns over the number of teeth of setting, electrical control gear is controlled the first cylinder 351 actions, wire-arranging component 32 is lifted, carry out the winding displacement work of lower one deck, under the effect of retracing spring 465, when uplifting device 35 action, counter wheel 462 can be resetted, time delay device can be controlled uplifting device 35 deferred actions, make plastic hose 7 be wrapped with a part in the edge of plastic hose volume more, space appears in the edge that can prevent the plastic hose volume, make the plastic hose volume coiled more neat, also but actv. prevents that the plastic hose twined from rolling out now loose phenomenon.
Shown in common with Fig. 3 as shown in Figure 1, Figure 2, be provided with position-limited lever 8 on the carriage 30 of strand oscillator 3 and the frame 1 between wrap-up 4, position-limited lever 8 is positioned at the bottom of wire-arranging component 32, when work is exchanged in the work of carrying out two wind-up rolls 40 when wrap-up 4, position-limited lever 8 can prevent that wire-arranging component 32 from falling the below of wind-up roll 40, guarantees normally carrying out of next step rolling work.
As shown in Fig. 1 and Fig. 2 are common, be provided with three LOAD CELLS 6 in the bottom of frame 1, also be provided with the weighing-up wave conditioning box 13 be connected with LOAD CELLS 6 on frame 1, the signal condition box is passed to electrical control gear by the weight signal after processing, panel 2 is provided with weight meter 11, when weight one timing that requires each plastic hose volume, can on weight meter 11, set the gravimetric value needed, and setting value is passed to electrical control gear, electrical control gear is passed to weight meter 11 by the weight signal obtained and is shown current weight, when the weight detected when LOAD CELLS 6 is consistent with setting weight, electrical control gear will be controlled wrap-up 4 and stop rolling work, carry out the working position exchange work of two wind-up rolls 40, then carry out the rolling work of next plastic hose volume.
As shown in Fig. 2 and Fig. 3 are common, be provided with gage probe 14 on frame 1 below feeding roll shaft 51, be provided with length instrument 12 on panel 2, gage probe 14 detects the number of turns that feeding roll shaft 51 turns over, and the signal detected is passed to electrical control gear, electrical control gear can calculate the length of the actual plastic hose passed through 7 between two feeding rollers 50 according to the girth of feeding roller 50, and the length value of the plastic hose that obtains is passed to the length instrument show current length, when length one timing that requires each plastic hose volume, can on length instrument 12, set the length value needed, and setting value is passed to electrical control gear, when the actual length value of the plastic hose calculated when electric apparatus is identical with the preseting length value, electrical control gear will be controlled wrap-up 4 and stop rolling work, carry out the working position exchange work of two wind-up rolls 40, then carry out the rolling work of next plastic hose volume.
Electrical control gear is the PLC(programmable controller), program by PLC inside is controlled the action of each engine installation and cylinder according to the incoming signal of each sensor and run switch, thereby complete the automatic winding work of plastic hose winder, with the manufacturing line of plastic hose, be connected mutually, in the situation that guarantee that the rolling work that sticky superimposition distortion completes plastic hose does not automatically occur plastic hose, and stable and reliable operation, degree of automation is high, improved production efficiency, alleviated workman's labour intensity, reduced productive costs, increased the economic benefit of plastic hose enterprise.
The present invention is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion of having done, within all dropping on protection scope of the present invention.

Claims (10)

1. plastic hose winder, comprise successively pay-off, strand oscillator, wrap-up, described pay-off, strand oscillator, wrap-up all connect electrical control gear, it is characterized in that: also comprise the gas filled device of inflating in described plastic hose, described gas filled device comprises the air inlet pipe that connects the described plastic hose mouth of pipe, described air inlet pipe is corresponding with the wrap-up position, and the upstream of described air inlet pipe is provided with the gas sealer that the gas prevented in plastic hose is refunded the production process section.
2. plastic hose winder according to claim 1 is characterized in that: described gas sealer comprises the only gas lower roll that position is fixing and the only gas top roll moved up and down with respect to described only gas lower roll.
3. plastic hose winder according to claim 1, it is characterized in that: described strand oscillator comprises carriage, one side of described carriage is provided with two relative limit sensors of position, described carriage is provided with the winding displacement leading screw driven by the first engine installation, described winding displacement leading screw is provided with can be according to the signal of described limit sensors output along the reciprocating cliding seat of described winding displacement leading screw, and described cliding seat is provided with track adjusting wheel and the wire-arranging component for described plastic hose is evenly back and forth arranged.
4. plastic hose winder according to claim 3, it is characterized in that: described wire-arranging component comprises that an end is hinged on the fixed link on described cliding seat, the end that described fixed link is connected with described cliding seat is hinged with the winding displacement bar, the bearing of trend of described winding displacement bar is consistent with the bearing of trend of described fixed link, the end that described winding displacement bar does not connect described fixed link is provided with tension disk, the end of described tension disk is provided with groove, the width of described groove and described plastic hose are suitable, thereby the both sides of described fixed link are provided with position relatively and control the winding displacement sensor of described the first engine installation for detection of described winding displacement bar swaying direction.
5. according to the described plastic hose winder of claim 3 or 4, it is characterized in that: described strand oscillator also comprises the uplifting device for described wire-arranging component is upwards lifted, described uplifting device comprises the connecting rod be fixedly connected with described cliding seat, described connecting rod connects the first cylinder, and the cylinder body of described the first cylinder is fixed on described fixed link.
6. plastic hose winder according to claim 5, it is characterized in that: described wrap-up comprises pivot arm, one side of described pivot arm is provided with two wind-up rolls, described each wind-up roll includes the rolling roller, the inside of described rolling roller is provided with for driving the rolling roller shaft of rolling roller rotation, one side of described rolling roller is provided with the first wind-up roll dish, the opposite side of described rolling roller is provided with the second wind-up roll dish, described rolling roller shaft inside is provided with for the cavity to described plastic hose inflation, described air inlet pipe is communicated with described cavity, described wrap-up also comprises for driving the Scroll of rolling roller shaft rotation, described Scroll is connected with the shaft drive of described rolling roller, described Scroll is driven by the first engine installation, described the first wind-up roll dish is provided with the gap of passing for described plastic hose.
7. plastic hose winder according to claim 6, it is characterized in that: described plastic hose winder also comprises while for the plastic hose on described wind-up roll, twining full one deck controls the time delay device that described uplifting device time delay is lifted, described time delay device comprises the fluted disc be slidably mounted on Scroll, offer axial notch on described fluted disc, be fixedly installed the locating piece suitable with described axial notch on described Scroll, described fluted disc is positioned at described locating piece one side and is provided with the second cylinder, a described fluted disc side relative to the second cylinder location is provided with retracing spring, described time delay device also comprises the time delay sensor that turns over the number of teeth for detection of described fluted disc.
8. plastic hose winder according to claim 7, it is characterized in that: at described pivot arm, with respect to the two ends of a side of described wind-up roll, respectively be provided with a radius stay, one end of described radius stay is provided with for make the locating dowel pin of described pivot arm location use when described wind-up roll is worked, and described locating dowel pin is by the 3rd air cylinder driven; Described wrap-up also comprises the sensor that turns over that carries out when working position exchanges detecting described locating dowel pin and the disengagement of described radius stay for two wind-up rolls of needs when the rolling end-of-job.
9. plastic hose winder according to claim 6, it is characterized in that: described wrap-up plays the location hook of auxiliary positioning effect while also being included in described wind-up roll work, described location hook one end connects described pivot arm, and the described location hook other end connects four-cylinder.
10. plastic hose winder according to claim 2, it is characterized in that: described pay-off and gas sealer are set to one, and described only gas top roll connects the second engine installation.
CN201210133225.5A 2012-04-28 2012-04-28 Plastic flexible pipe winder CN102701002B (en)

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CN103979335A (en) * 2014-05-16 2014-08-13 苏州工业园区天势科技有限公司 Winding device for labels
CN104192638B (en) * 2014-08-16 2017-09-08 诸暨市中汽机械零部件有限公司 A kind of flexible axle internal lining pipe automatic coiling device
CN104443505B (en) * 2014-12-03 2017-01-04 深圳市沃尔核材股份有限公司 A kind of flexible hose wire wrapping machine system
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CN105502082A (en) * 2015-12-29 2016-04-20 张谊马 Precision wire-arranging windmill type take-up machine
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CN108557573B (en) * 2018-04-24 2019-06-14 中国人民解放军陆军勤务学院 A kind of rolling-up mechanism of the hose with hard pipe fitting
CN108639846B (en) * 2018-05-16 2020-10-30 嘉兴凯达电子有限公司 Winding machine
CN109205385B (en) * 2018-07-24 2020-08-07 武汉船用机械有限责任公司 Pipe arranging device
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