CN103213870B - Inventory hose machine - Google Patents

Inventory hose machine Download PDF

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Publication number
CN103213870B
CN103213870B CN201310109751.2A CN201310109751A CN103213870B CN 103213870 B CN103213870 B CN 103213870B CN 201310109751 A CN201310109751 A CN 201310109751A CN 103213870 B CN103213870 B CN 103213870B
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CN
China
Prior art keywords
pipe
unit
flexible pipe
speed
accommodation apparatus
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Expired - Fee Related
Application number
CN201310109751.2A
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Chinese (zh)
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CN103213870A (en
Inventor
王卫军
申东翼
顾星
林宁
陈贤帅
张弓
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Guangzhou Institute of Advanced Technology of CAS
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Guangzhou Institute of Advanced Technology of CAS
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Priority to CN201310109751.2A priority Critical patent/CN103213870B/en
Publication of CN103213870A publication Critical patent/CN103213870A/en
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Publication of CN103213870B publication Critical patent/CN103213870B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The present invention provides a kind of inventory hose machine, carries out rewinding for flexible pipe, comprising: send pipe unit, Pipe Cutting unit, closed tube unit and Controlling System after automatic production line finished product; Send pipe unit, for the flexible pipe of the finished product on production line is transferred to Pipe Cutting unit; Pipe Cutting unit, for cutting into predetermined length by flexible pipe; Closed tube unit, for receiving the flexible pipe with predetermined length, and coils rolling in an orderly manner by flexible pipe; Controlling System, send pipe unit linearly to be moved back and forth by described flexible pipe for control, and for controlling Pipe Cutting unit, flexible pipe cuts into predetermined length, and for control closed tube unit rely on self rotate with by hose reel around rolling. Like this, when coil pipe, the change that the coil diameter of flexible pipe can be automatic, orderly, flexible pipe can stratification, smooth stacking.

Description

Inventory hose machine
Technical field
The present invention relates to the rewinding part of the flexible pipe of a kind of plastic material in automatic production line, i.e. inventory hose machine.
Background technology
Plastic hose is widely used in daily life work, wherein, relating to the plastic hose of medical field or field of food, it is necessary to guarantee not to be subject to any pollution in production engineering, this just requires that plastic hose reduces manual operation operation in process of production as far as possible.
In prior art, the work of coil pipe manually carries out often, and efficiency is low and easy pollution hose; For this reason, how by orderly for the plastic hose of extrusion moulding, carry out coiling rewinding automatically, become the focus of people in the industry's research and development.
Summary of the invention
The present invention provide a kind of plastic hose orderly, the machine that carries out coiling rewinding automatically, avoid manual operation with decreasing pollution, it is to increase efficiency as far as possible.
The inventory hose machine of the present invention, carries out rewinding after automatic production line finished product for flexible pipe, comprising: send pipe unit, Pipe Cutting unit, closed tube unit and Controlling System; Send pipe unit, for the flexible pipe of the finished product on production line is transferred to Pipe Cutting unit; Pipe Cutting unit, for cutting into predetermined length by flexible pipe; Closed tube unit, for receiving the flexible pipe with predetermined length, and coils rolling in an orderly manner by flexible pipe; Controlling System, send pipe unit linearly to be moved back and forth by described flexible pipe for control, and for controlling Pipe Cutting unit, flexible pipe cuts into predetermined length, and for control closed tube unit rely on self rotate with by hose reel around rolling.
Preferably, inventory hose machine also comprises warning device, for detecting the work situation sending pipe unit, Pipe Cutting unit and closed tube unit, one of any among three breaks down, warning device by signal transmission to Controlling System to report to the police.
Preferably, described in send pipe unit to comprise guide frame for moving, reducing motor and driving member, guide frame for moving is installed on driving member, and reducing motor is used for ordering about driving member and drives guide frame for moving to move linearly.
Preferably, described in send pipe unit to comprise synchronously to be with and send pipe motor, described guide frame for moving comprises a drive roll and a driven roll, send pipe motor for driving described drive roll by synchronous band.
Preferably, described Pipe Cutting unit is fixedly installed in the lower section of described guide frame for moving.
Preferably, being the first speed the speed definition sending pipe unit that flexible pipe is delivered to Pipe Cutting unit, described Controlling System comprises the first velometer, the first speed is adjusted according to the product speed of production line for Controlling System for detecting the first speed.
Preferably, being the 2nd speed the speed definition of coiling of closed tube unit, described Controlling System comprises the 2nd velometer, the 2nd speed is adjusted according to the first speed for Controlling System for detecting the 2nd speed.
Preferably, the minor increment that described flexible pipe linearly moves back and forth is the diameter of flexible pipe.
Preferably, described closed tube unit comprises: the first accommodation apparatus; Interface components, is removably installed in the lower section of the first accommodation apparatus; First drive unit, for driving the rotation of the first accommodation apparatus by interface components; One lifting apparatus, for driving the first accommodation apparatus to be separated with the first drive unit by interface components.
Preferably, described closed tube unit also comprises: the 2nd accommodation apparatus and the 2nd drive unit; For driving, the first accommodation apparatus and the 2nd accommodation apparatus carry out the transposition of horizontal direction to described 2nd drive unit; Wherein, when the first accommodation apparatus is separated with the first drive unit, the first accommodation apparatus leaves original position, and the 2nd accommodation apparatus enters the original position of the first accommodation apparatus; And described lifting apparatus is used for driving by interface components making the 2nd accommodation apparatus engage with the first drive unit.
Preferably, described first accommodation apparatus comprises the first collecting device and the first stationary member being fixedly connected with, and interface components is removably installed in the lower section of the first stationary member.
The inventory hose machine of the present invention, feeding unit is while transmitting flexible pipe, flexible pipe is linearly reciprocatingly moved, and closed tube unit rely on self rotate with by hose reel around rolling, like this, when coil pipe, the coil diameter of flexible pipe can be automatic, orderly change, flexible pipe can stratification, smooth is stacking, when being stacked to predetermined length, Controlling System instruction Pipe Cutting unit is cut off automatically, manual operation of the prior art is avoided to greatest extent in the rolling stage, while improving production efficiency, the rewinding stage in process of production that decreases is to the artificial contamination of flexible pipe.
Accompanying drawing explanation
Fig. 1 is the stereographic map of the inventory hose machine of the present invention;
Fig. 2 send pipe unit and the stereographic map of Pipe Cutting unit shown in Fig. 1;
Fig. 3 is the partial schematic diagram of the closed tube unit shown in Fig. 1;
Fig. 4 is the partial exploded view of the closed tube unit shown in Fig. 1;
Fig. 5 is the sectional view of the local of the closed tube unit shown in Fig. 1, represents the first accommodation apparatus, interface components, the first drive unit and the lifting apparatus mated condition in coil pipe process;
Fig. 6 is the sectional view of the local of the closed tube unit shown in Fig. 1, represents that work material dish after coil pipe terminates of the first accommodation apparatus, interface components, the first drive unit and lifting apparatus is about to the state of transposition.
Drawing reference numeral explanation
Embodiment
(1) overall
Please refer to shown in Fig. 1, for the specific embodiment of a kind of inventory hose machine of the present invention, after automatic production line finished product, carry out rewinding for flexible pipe, comprising: frame 1, be installed on and frame 1 send pipe unit, Pipe Cutting unit 2, closed tube unit, warning device 3 and Controlling System (not shown);Send pipe unit, for the flexible pipe of the finished product on production line is sent to Pipe Cutting unit 2; Pipe Cutting unit 2, for cutting into predetermined length by flexible pipe; Closed tube unit, for coiling rolling in an orderly manner by flexible pipe; Warning device 2, for detecting the work situation sending pipe unit, Pipe Cutting unit 2, closed tube unit, when that send among pipe unit, Pipe Cutting unit 2 and closed tube unit one of any breaks down, warning device 3 by signal transmission to Controlling System to report to the police.
(2) pipe unit and Pipe Cutting unit is sent
As depicted in figs. 1 and 2, pipe unit is sent to comprise fixing saddle 4, guide frame for moving 5, guide rail 7, first initiatively initiatively mechanism of mechanism and the 2nd.
As shown in Figure 2, described fixing saddle 4 comprises one couple of registration roller 4a, 4b, the described passage forming flexible pipe between registration roller 4a, 4b, fixing saddle 4 is for guide frame for moving 5, the movement (as shown in arrow A and B direction) of fixing saddle 4 is not frequently, but still can move, at guide rail 7, the adjustment carrying out position according to practical situation.
Described guide frame for moving 5 comprises one pair of pinch roll, and pinch roll comprises an a drive roll 5a and driven roll 5b, forms the passage of flexible pipe between drive roll 5a and driven roll 5b.
First active mechanism comprises for reducing motor 8a and driving member 8b, and guide frame for moving 5 is installed on driving member 8b, and when reducing motor 8a drives driving member 8b, driving member 8b drives guide frame for moving 5 to move linearly.
2nd initiatively mechanism comprise and send pipe motor (not shown) and synchronous band 5c, described in send pipe motor to drive described drive roll 5a to rotate by synchronous band 5c, thus drive flexible pipe to transmit.
Pipe Cutting unit 2 is fixedly installed in the lower section of guide frame for moving 5, and Pipe Cutting unit 2 follows the movement of guide frame for moving 5 and synchronizing moving. Flexible pipe first passes from the one of fixing saddle 4 between registration roller (4a, 4b), pass from the one of guide frame for moving 5 in the middle of pinch roll (5a, 5b) again, then pass perpendicularly through in Pipe Cutting unit 2 through hole arranged, through hole is provided with the cutter cut out and cut.
(3) closed tube unit
As shown in Figure 3 and Figure 6, described closed tube unit comprises the first identical accommodation apparatus of structure and the 2nd accommodation apparatus, also comprises interface components 12, lifting apparatus 26, first drive unit and the 2nd drive unit.
Described first accommodation apparatus comprises the first collecting device (the first collecting device is work material dish 9a) and the first stationary member 10 that are fixedly connected with. Described 2nd accommodation apparatus comprises the 2nd collecting device (the 2nd collecting device is pre-feed dish 9b) and the 2nd stationary member that are fixedly connected with. First collecting device is identical with the structure of the 2nd collecting device, and the first stationary member 10 is identical with the 2nd stationary member structure. Work material dish 9a is positioned over the lower section of Pipe Cutting unit 2, and pre-feed dish 9b places the side of work material dish 9a, temporarily leaves unused.
As shown in Figure 6, the material dish 9a that works is fixedly installed in the first stationary member 10, first stationary member 10 and is removably installed in the first interface components 12.
As shown in Figure 4 and Figure 5, first stationary member 10 comprises slide unit 11, through the revolution part 13 of slide unit 11 be fixedly installed in the bearing assembly of slide unit 11, the top of revolution part 13 is divided into turn around table 13a, the bottom of revolution part 13a is divided into rotating shaft 13b, work material dish 9a is fixedly installed on turn around table 13a, and rotating shaft 13b is arranged in bearing assembly. Described bearing assembly comprises bearing support 15a and is installed on the taper roller bearing 15b and thrust ball bearing 15c of bearing support, and bearing support 15a is fixedly installed on described slide unit 11 by mechanical connection manner.Having a set nut 16 below bearing support 15a, set nut 16 is sheathed on the lower end of rotating shaft 13b, for thrust ball bearing 15c is fixed on bearing support 15a.
Should be understood that, taper roller bearing 15b mainly bears the footpath based on radial direction, axially combines load, and thrust ball bearing 15c this kind of bearing can bear thrust load, but can not bear radial loading. Here, what bearing support 15a mainly bore is thrust load, therefore only just passable with thrust ball bearing 15c in theory, but in order to prevent the runout error of the first drive unit radial direction, so to be refilled a taper roller bearing 15b.
As shown in Figure 3, described closed tube unit also comprises pair of parallel guide rod 17 and the multiple slide blocks 18 being installed on guide rod 17, and described slide unit 11 is fixedly installed on described slide block 18, and the two ends of each guide rod 17 are fixedly mounted in frame 1 by guide rod supporting base 19. In the present embodiment, material dish 9a and pre-feed dish 9b is worked on same slide unit 11. As shown in Figure 4 and Figure 6, interface components 12 comprises the sliding cover 12a being positioned at below revolution part 13, and the side of the upper end of sliding cover 12a is cone surface, and middle and lower end is side is cylindrical surface, and the diameter of middle portion is greater than the diameter of lower end. The upper end of sliding cover 12a enters in the axis hole of the lower end of rotating shaft 13b, and the end of the axis hole of the lower end of rotating shaft 13b is also cone surface, and to coordinate the cone surface of sliding cover 12a upper end, like this, sliding cover 12a relies on cone surface upwards to support rotating shaft 13b. When sliding cover 12a assembles with revolution part 13, cone surface has guide function, is conducive to sliding cover 12a and the centering of revolution part 13.
Interface components 12 also comprises rolling bearing 12b, and the lower end of sliding cover 12a is sheathed among rolling bearing 12b.
Lifting apparatus 26 comprises a lifting cylinder 26a and the shift fork 26b by lifting air cylinder driven, and shift fork 26b is used for the movement that sliding cover 12a and rolling bearing 12b will be promoted at vertical direction. Shift fork 26b inserts on rolling bearing 12b, and the U shape opening of shift fork 26b can only horizontal direction insert on rolling bearing 12b; When insertion rolling bearing 12b, shift fork 26b move up and down together with sliding cover 12a in the mobile drive rolling bearing 12b of vertical direction.
First drive unit is revolution motor 27, revolution motor 27 has output shaft 27a, output shaft 27a is provided with a feather key 27b, the internal surface of sliding cover 12a is arranged with a locating slot (not shown) to coordinate feather key 27b, the rotation of output shaft 27a is made to pass to sliding cover 12a, because being provided with rolling bearing 12b between sliding cover 12a and shift fork 26b, like this, sliding cover 12a and rolling bearing 12b holds formation rolling resistance, reduces minimum by the physical abuse that friction brings. Because sliding cover 12a relies on cone surface upwards to support rotating shaft 13b, sliding cover 12a is in rotating shaft 13b by sliding friction, and transfer motion power, work material dish 9a rotates around central shaft, as shown in Figure 5. And sliding cover 12a is separated below rotating shaft 13b, also it is easy to, as shown in Figure 6.
As shown in Figure 3, the 2nd drive unit is the station cylinder 30 for horizontal translocation slide unit, and station cylinder 30 and slide unit 11 fixedly mount, and station cylinder 30 promotes slide unit 11 to move in the horizontal direction along guide rod 17.
(4) complete machine principle of work
(A) about operation
As shown in figures 1 and 3, sending pipe unit that flexible pipe is delivered to work material dish 9a, work material dish 9a ceaselessly rotates under the effect of revolution motor 27, and guide frame for moving 5 does reciprocal rectilinear movement under the driving of the first active mechanism.
As depicted in figs. 1 and 2, first common situation is, the starting position of guide frame for moving 5 is positioned at the position (be referred to as edge position) the farthest away apart from the center of work material dish 9a, then moves toward the direction near work material dish a center, and namely flexible pipe is from outside to inside gradually around circle; And then move from central position toward position, edge, namely flexible pipe is according to outer > inner > outward sequentially gradually around circle, go round and begin again like this, until reaching predetermined length. 2nd kind of common situation is that the starting position of guide frame for moving 5 is positioned at the direction at work Liao Pan 9a center, then towards position, edge, then coils by the center of position, edge to work material dish 9a again, and namely flexible pipe is according to inner > outward > inner order coils. Like this, ensure that by layer coiling, form orderly shape, it is not easy to knotting.
Should be understood that, work material dish 9a just rotates around the axis of revolution motor 27, and the step distance of each movement of guide frame for moving 5 (i.e. the minimum unit of each movement of guide frame for moving 5) should be about the same with the diameter of flexible pipe, like this, arrangement between the flexible pipe of every layer is just closely knit, too not loose.
As shown in Figure 2, should be understood that, the distance between drive roll 5a and driven roll 5b of the distance between registration roller (4a, 4b), guide frame for moving 5 can the flexible pipe of different size be adjusted by the one of fixing saddle 4, like this, each step distance movably of guide frame for moving 5 is also can adjust according to the flexible pipe of different size, by manually arranging rational parameter in Controlling System.
As shown in Figure 5 and Figure 6, after work material dish 9a fills the flexible pipe of satisfactory length, Controlling System instruction Pipe Cutting unit is by flexible pipe cutting. Meanwhile, Controlling System instruction lifting cylinder 26a moves down; When lifting cylinder 26a order about shift fork 26b move downward time, sliding cover 12a and rolling bearing 12b moves down, and sliding cover 12a moves along output shaft 27a, and like this, sliding cover 12a departs from rotating shaft 13b from below. Interface components 12 is separated with the first stationary member 10.
Now, Controlling System instruction the 2nd drive unit promotes slide unit 11 to move along guide rod 17, as shown in the page of Fig. 1, slide unit 11 moves horizontally to the left, the work material dish 9a being fixed on bearing support 15a is moved to the left the personnel that wait and is taken out by the flexible pipe of rolling, pre-feed dish 9b moves to the direction of work material dish 9a, and namely pre-feed dish 9b becomes work material dish.
Should be understood that, it is provided with the first stationary member 10, interface components 12 and first drive unit etc. below work material dish 9a, and below pre-feed dish 9b, only it is provided with two stationary member identical with the first stationary member 10 structure, there is no up and down convergence piece and the first drive unit. When being in using state, can only be a material dish, instead of two material dishes, after sufficient length coiled by the flexible pipe of work material dish 9a, it is removed, waits and manually put flexible pipe away to become an empty material dish for for subsequent use, pre-feed dish 9b enters below Pipe Cutting unit 2 simultaneously, becomes work material dish.
(B) about speed control
Described Controlling System comprises the first velometer (not shown) and the 2nd velometer (not shown), and in the present embodiment, the first velometer and the 2nd velometer are all preferably sensor. It is the first speed the speed definition sending pipe unit that flexible pipe is delivered to Pipe Cutting unit 2, described first velometer is for detecting the first speed, first speed is adjusted by Controlling System according to the product speed of production line, if the product speed of production line becomes fast, then accelerate the rotation of drive roll 5a so that the speed of coil pipe is also accelerated;If the product of production line slows, then reduce the rotation of drive roll 5a so that the speed of coil pipe also becomes slow, like this, is consistent according to the speed of the product speed of production line and dish flexible pipe, can not cause the stacking of flexible pipe.
It is the 2nd speed the speed definition of coiling of the work material dish among closed tube unit, described 2nd velometer is for detecting the 2nd speed, 2nd speed is adjusted by Controlling System according to the first speed, if the speed sending pipe becomes fast, then accelerate the rotation of work material dish 9a so that the speed of coil pipe is also accelerated; If sending slowing of pipe, then reduce the speed of rotation of work material dish 9a so that the speed of coil pipe also becomes slow, like this, is consistent according to the speed of the speed and dish flexible pipe of sending pipe, can not cause the stacking of flexible pipe. Meanwhile, of short duration pause can be produced when Pipe Cutting, reach after predetermined length needs the signal sheared when Controlling System receives flexible pipe, also will initiatively reduce the speed of rotation of work material dish 9a.
A segment distance is also had between saddle 4 and guide frame for moving 5 because fixing, when in normal operation, due to Pipe Cutting and be assigned a new job material dish 9a and pre-feed dish 9b time, pause on free, this segment distance contribute to cushion flexible pipe send pipe, now, flexible pipe can present arc, once Pipe Cutting completes and the exchanging of the material dish 9a and pre-feed dish 9b that finishes the work, now, first initiatively mechanism's driving drive roll 5a quickening running, flexible pipe between fixing saddle 4 and guide frame for moving 5 is the level of state, then the 2nd active mechanism allows drive roll 5a reduce speed again, the first speed and the 2nd speed is made to keep coupling.
The above embodiment only have expressed several enforcement modes of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to patent scope of the present invention. , it is also possible to make some distortion and improvement, it should be appreciated that for the person of ordinary skill of the art, without departing from the inventive concept of the premise these all belong to protection scope of the present invention. Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (7)

1. an inventory hose machine, carries out rewinding after automatic production line finished product for flexible pipe, comprising: send pipe unit, Pipe Cutting unit, closed tube unit and Controlling System;
Send pipe unit, for the flexible pipe of the finished product on production line is transferred to Pipe Cutting unit;
Pipe Cutting unit, for cutting into predetermined length by flexible pipe;
Closed tube unit, for receiving the flexible pipe with predetermined length, and coils rolling in an orderly manner by flexible pipe;
Controlling System, send pipe unit linearly to be moved back and forth by described flexible pipe for control, and for controlling Pipe Cutting unit, flexible pipe cuts into predetermined length, and for control closed tube unit rely on self rotate with by hose reel around rolling;
Wherein, described closed tube unit comprises the first accommodation apparatus, interface components, it is removably installed in the lower section of the first accommodation apparatus, first drive unit, described first drive unit is revolution motor, for driving the rotation of the first accommodation apparatus by interface components, and a lifting apparatus, for driving the first accommodation apparatus to be separated with the first drive unit by interface components;
Described closed tube unit also comprises the 2nd accommodation apparatus and the 2nd drive unit, for driving, the first accommodation apparatus and the 2nd accommodation apparatus carry out the transposition of horizontal direction to described 2nd drive unit, when the first accommodation apparatus is separated with the first drive unit, first accommodation apparatus leaves original position, and the 2nd accommodation apparatus enters the original position of the first accommodation apparatus;Described lifting apparatus is used for driving by interface components the 2nd accommodation apparatus is engaged with the first drive unit;
Described pipe unit is sent to comprise fixing saddle, guide frame for moving, guide rail, first initiatively initiatively mechanism of mechanism and the 2nd;
Described fixing saddle comprises one pair of registration roller, and described one to the passage forming flexible pipe between registration roller;
Described guide frame for moving comprises one pair of pinch roll, and pinch roll comprises a drive roll and a driven roll, forms the passage of flexible pipe between drive roll and driven roll;
First active mechanism comprises for reducing motor and driving member, and guide frame for moving is installed on driving member, and when reducing motor drives driving member, driving member drives guide frame for moving to move linearly;
2nd initiatively mechanism comprise and send pipe motor, described in send pipe motor to drive described drive roll to rotate by synchronous band, thus drive flexible pipe to transmit.
2. inventory hose machine according to claim 1, it is characterized in that: also comprise warning device, the work situation sending pipe unit, Pipe Cutting unit and closed tube unit for detecting, one of any among three breaks down, warning device by signal transmission to Controlling System to report to the police.
3. inventory hose machine according to claim 1, it is characterised in that: described Pipe Cutting unit is fixedly installed in the lower section of described guide frame for moving.
4. inventory hose machine according to claim 1, it is characterized in that: be the first speed the speed definition sending pipe unit that flexible pipe is delivered to Pipe Cutting unit, described Controlling System comprises the first velometer, the first speed is adjusted according to the product speed of production line for Controlling System for detecting the first speed.
5. inventory hose machine according to claim 4, it is characterized in that: be the 2nd speed the speed definition of coiling of closed tube unit, described Controlling System comprises the 2nd velometer, the 2nd speed is adjusted according to the first speed for Controlling System for detecting the 2nd speed.
6. inventory hose machine according to claim 1, it is characterised in that: the minor increment that described flexible pipe linearly moves back and forth is the diameter of flexible pipe.
7. inventory hose machine according to claim 1, it is characterised in that, described first accommodation apparatus comprises the first collecting device and the first stationary member being fixedly connected with, and interface components is removably installed in the lower section of the first stationary member.
CN201310109751.2A 2013-02-06 2013-03-29 Inventory hose machine Expired - Fee Related CN103213870B (en)

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Application Number Priority Date Filing Date Title
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CN2013100472385 2013-02-06
CN201310047238 2013-02-06
CN201310047238.5 2013-02-06
CN201310109751.2A CN103213870B (en) 2013-02-06 2013-03-29 Inventory hose machine

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CN201410043734.8A Expired - Fee Related CN103771187B (en) 2013-02-06 2014-01-29 Inventory hose system

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CN105293136A (en) * 2014-07-03 2016-02-03 上海迎鑫实业有限公司 Carrier band collecting device
CN104493877A (en) * 2014-12-19 2015-04-08 苏州洛伊斯自动化科技有限公司 Feeding device of hose cutting machine
CN104944212B (en) * 2015-06-30 2019-03-01 中车南京浦镇车辆有限公司 Portable reducing hose storage device
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CN103771187B (en) 2016-06-29
CN103213870A (en) 2013-07-24
CN103771187A (en) 2014-05-07
CN103771188B (en) 2016-06-15
CN103771188A (en) 2014-05-07

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