CN101190718A - Plastic pipe automatic coil pipe mechanical system - Google Patents
Plastic pipe automatic coil pipe mechanical system Download PDFInfo
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- CN101190718A CN101190718A CNA2007101159335A CN200710115933A CN101190718A CN 101190718 A CN101190718 A CN 101190718A CN A2007101159335 A CNA2007101159335 A CN A2007101159335A CN 200710115933 A CN200710115933 A CN 200710115933A CN 101190718 A CN101190718 A CN 101190718A
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Abstract
The invention relates to an automatic tube coiling mechanical system for plastic tubes, consisting of a driving device, a counting device, a tube coiling device, a bandaging device and a cut-off device, wherein, the tube coiling device, the bandaging device and the cut-off device are respectively arranged on a tube coiling machine, the bandaging device is arranged on the inclined upper side of the tube coiling device, the invention uses one position switch to detect the external diameter of a tube bundle, when the external diameter of the tube bundle reaches the predetermined value, the position switch can be turned on to send out interruption signals to stop the rotation of the tube coiling machine, a winding and packaging device is used for packaging the tube bundle, after the bandaging process of the tube roll, a supporting rod is automatically folded on a rotating plate through a cylinder, and the tube is then cut off by the cut-off device. The invention can replace the strenuous labor of workers, reduce the producing cost, improve labor productivity, and increase economic benefits, and has the advantages of high coiling efficiency, stable performance, being difficult to be worn of cables, low coiling cost, and small occupy area, etc.
Description
Technical field
The present invention relates to a kind of plastic pipe automatic coil pipe mechanical system, this system can select for use micro controller system or PLC as the control core, mainly is at the enterprise of band reel and designing not behind those coil pipes.
Background technology
Along with the development of world industry, oneself is widely used in every field such as agricultural, industry, building, packing, national defence sophisticated industry and people's daily life plastic cement.
Along with development and national economy, plastic cement is in control application more and more widely, thereby the production of plastic cement pipe has also obtained considerable progress.Though the speed of producing has got on, coil pipe still rests on the artificial stage.The manual coil pipe of present most plastic cement pipe manufacturing enterprise's needs.Manually coil pipe has and takies artificial manyly, has that efficient is low, accuracy is low, labour intensity is big, cable is impaired easily, have high input shortcomings such as cost height.Under this situation requires, press for this heavy work that a kind of new mechanical can substitute the workman, reduce production costs, raise labour productivity, increase economic benefit.Thereby a kind of machinery of urgent need development with pipe automatic coil function.The more domestic research that are arranged about pipe automatic coil machine aspect at present still is in laboratory stage, also is not applied to produce.
Summary of the invention
At above-mentioned deficiency, the invention provides and a kind ofly can substitute the heavy work of workman, significantly reduce production costs, raise labour productivity, increase the plastic pipe automatic coil pipe mechanical system of economic benefit.
The present invention is achieved by the following technical solutions:
A kind of plastic pipe automatic coil pipe mechanical system, this pipe automatic coil mechanical system is made up of actuating device, counting assembly, coil device, binding device and cutting device; Coil device, binding device, cutting device all are divided on the coiling pipe bender, and binding device is at the oblique upper of coil device.
Described coil device comprises rotating base, cylinder supports dish, six roots of sensation strut bar, six cylinders, swivel joint and bases, the piston rod of cylinder is connected with strut bar on being installed in rotating base, the afterbody of cylinder need be fixed on the cylinder supports dish, the S. A. of strut bar must be on same plane, the exocoel of swivel joint is fixed, exocoel is fixed on the cylinder supports dish, and the air inlet pipe of exocoel and freeing pipe are connected with turnover tracheae on the interior pipe by two annular grooves.
Described binding device is made of rotating ring, running roller, wind base, rotating ring is the circle ring device of one 3/4 arc length, rotating ring is fluted on excircle, the jut of running roller is embedded into, be wrapped in rotating ring and rotate around axis, at the head of rotating ring tape roll is housed, running roller is designed to the structure of front end projection, can allow bossing insert the groove of rotating ring like this, rotating ring can be rotated in same plane all the time.
Described actuating device is made up of two phase asynchronous alternating current dynamos, two harmonic speed reducers, driving band, gears, one of them phase asynchronous alternating current dynamo output shaft connects harmonic speed reducer, harmonic speed reducer links to each other by driving band with the winding running roller, another phase asynchronous alternating current dynamo is connected with harmonic speed reducer with bevel gear wheel by bevel pinion, and harmonic speed reducer links to each other with disk with large straight gear by small Spur gear.
Plastic pipe automatic coil pipe mechanical system of the present invention, this pipe automatic coil mechanical system mainly is made up of gauging device, coil device, binding device, cutting device and actuating device.Behind the plastic cement pipe manufacturer machine delivery piping, by the length of gauging device metering pipeline.The driven by motor driving wheel clockwise rotates, and pipeline is moved from left to right.Flower wheel is followed left-hand revolution, and control system receives the length that calculates the plastic cement pipe behind the signal of coder.
Actuating device mainly is made up of two phase asynchronous alternating current dynamos, two harmonic speed reducers, driving band, gears, one of them phase asynchronous alternating current dynamo output shaft connects harmonic speed reducer, harmonic speed reducer links to each other by driving band with the winding running roller, another phase asynchronous alternating current dynamo is connected with harmonic speed reducer with bevel gear wheel by bevel pinion, harmonic speed reducer links to each other with disk with large straight gear by small Spur gear, the spool roll wheel shaft is fixed on the rotating ring bearing, and binding device can be driven by band retarder DC machine.
Coil device mainly comprises rotating base, cylinder supports dish, six roots of sensation strut bar, six cylinders, swivel joint.The piston rod of cylinder is connected with strut bar on being installed in rotating base, and the afterbody of cylinder need be fixed on the cylinder supports dish.When coil pipe finished, cylinder was regained strut bar folding.Son takes place when folding interfere mutually, the S. A. of strut bar must be on same plane, thereby fixedly the hanger of cylinder can not be on same plane on the supporting disk.When rotating base when the axle center rotates, the cylinder supporting disk that is fixed on the rotating base rotates thereupon, six cylinders also rotate along with the rotation of cylinder supporting disk.The exocoel of swivel joint is fixed, and exocoel is fixed on the cylinder supports dish, along with rotating base rotates together.The air inlet pipe of exocoel and freeing pipe are connected with turnover tracheae on the interior pipe by two annular grooves, and when interior pipe rotation, the air inlet/outlet on the interior pipe is close to the groove on the outer cavity wall all the time, thereby can guarantee the unimpeded of gas circuit.The seal ring sealing is arranged between exocoel and the interior pipe, stop the gas leakage in the gas circuit.
Binding device is made of rotating ring, running roller, rotating ring bearing.Rotating ring is the circle ring device of one 3/4 arc length.Rotating ring is fluted on excircle, and the jut of running roller is embedded into, is wrapped in rotating ring and rotates around axis.At the head of rotating ring (rotating ring around rotational time be positioned at front) tape roll is housed, when rotating ring and rotating base rotate simultaneously, the compound motion track of the two is the helix line around the rotating base axis, the end be fixed in the tube bank tape roll can by one enclose be wrapped on the Plastic pipe bundle, finish the wrapping operation.Running roller is designed to the structure of front end projection, can allow bossing insert the groove of rotating ring like this, and rotating ring can be rotated in same plane all the time.
Detect the outside dimension of tube bank with a position switch.After the external diameter of tube bank reached predetermined value, position switch was triggered, and sends out interrupt signal at once coiling pipe bender is stopped operating.Pallet below the tube bank rises holds out tube bank.By the winding package device tube bank is packaged.Winding package mechanism is made up of the steel ring of four/three-arc, has tape roll above, and of adhesive tape is fixed on the plastic cement pipe volume.When the rotation of pipe volume, steel ring rotates on the radial section of pipe volume, thereby adhesive tape is rolled up by the pipe that is wrapped in gradually, finally finishes the wrapping process.When the pipe wraparound prick finish after, strut bar by cylinder by auto-folder to rotating disc.By cutting device pipe is blocked then.
Beneficial effect of the present invention is: this system can substitute workman's heavy work, reduces production costs, and raises labour productivity, and increases economic benefit, has the winding efficiency height, stable performance, advantage such as cable is not easy to wear, and the coiling cost is low, and floor area is little.
Description of drawings
Fig. 1 is the plastic pipe automatic coil pipe mechanical system front view;
Fig. 2 is the partial enlarged drawing of plastic pipe automatic coil pipe mechanical system;
Fig. 3 is that plastic pipe automatic coil pipe mechanical system A-A is to view;
Fig. 4 is the plastic pipe automatic coil pipe mechanical system birds-eye view;
Fig. 5 is the plastic pipe automatic coil pipe mechanical system left view;
Fig. 6 is plastic pipe automatic coil pipe mechanical system gauging device figure;
Fig. 7 is plastic pipe automatic coil pipe mechanical system cutting device figure
Wherein, 1, harmonic speed reducer I, 2, phase asynchronous alternating current dynamo, 3, harmonic speed reducer, 4, cylinder supporting disk, 5, disk, 6, the spool roll wheel shaft, 7, the rotating ring bearing, 8, cylinder, 9, rotating ring, 10, twine running roller, 11, swivel joint, 12, rotating base, 13, large straight gear, 14, strut bar, 15, running roller, 16, small Spur gear, 17, phase asynchronous alternating current dynamo, 18, bevel pinion, 19, bevel gear wheel, 20, band retarder DC machine.
The specific embodiment
Among Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, a kind of plastic pipe automatic coil pipe mechanical system, this pipe automatic coil mechanical system mainly is made up of gauging device, coil device, binding device, cutting device and actuating device.Actuating device mainly is made up of two phase asynchronous alternating current dynamos 17, two harmonic speed reducers, driving band, gears, phase asynchronous alternating current dynamo 2 output shafts connect harmonic speed reducer 1I, harmonic speed reducer I1 with twine running roller 10 and link to each other by driving band, phase asynchronous alternating current dynamo 17 is connected with harmonic speed reducer 3 with bevel gear wheel 19 by bevel pinion 18, and harmonic speed reducer 3 links to each other with disk 5 with large straight gear 13 by small Spur gear 16.Spool roll wheel shaft 6 is fixed on the rotating ring bearing 7, and binding device can be driven by band retarder DC machine 20.
Behind the plastic cement pipe manufacturer machine delivery piping, by the length of gauging device metering pipeline.The driven by motor driving wheel clockwise rotates, and pipeline is moved from left to right.Flower wheel is followed left-hand revolution, and control system receives the length that calculates the plastic cement pipe behind the signal of coder.
Coil device mainly comprises rotating base 12, cylinder supports dish 4, six roots of sensation strut bar 14, six cylinders 8, swivel joint 11.The piston rod 4 of cylinder is connected with strut bar 14 on being installed in rotating base 12, and the afterbody of cylinder 8 need be fixed on the cylinder supports dish.When coil pipe finished, cylinder 8 was regained strut bar 14 folding.Son takes place when folding interfere mutually, the S. A. of strut bar 14 must be on same plane, thereby fixedly the hanger of cylinder can not be on same plane on the supporting disk.When rotating base 12 when the axle center rotates, the cylinder supporting disk 4 that is fixed on the rotating base 12 rotates thereupon, six cylinders 8 also rotate along with the rotation of cylinder supporting disk 4.The exocoel of swivel joint 11 is fixed, and exocoel is fixed on the cylinder supports dish, along with rotating base 12 rotates together.The air inlet pipe of exocoel and freeing pipe are connected with turnover tracheae on the interior pipe by two annular grooves, and when interior pipe rotation, the air inlet/outlet on the interior pipe is close to the groove on the outer cavity wall all the time, thereby can guarantee the unimpeded of gas circuit.The seal ring sealing is arranged between exocoel and the interior pipe, stop the gas leakage in the gas circuit.
Binding device is made of rotating ring 9, running roller 15, rotating ring bearing 7.Rotating ring 9 is the circle ring device of one 3/4 arc length.Rotating ring is fluted on excircle, and the jut of running roller 15 is embedded into, is wrapped in rotating ring 9 and rotates around axis.At the head of rotating ring 9 (rotating ring 9 around rotational time be positioned at front) tape roll is housed, when rotating ring 9 and rotating base 12 rotate simultaneously, the compound motion track of the two is the helix line around rotating base 12 axis, the end be fixed in the tube bank tape roll can by one enclose be wrapped on the Plastic pipe bundle, finish the wrapping operation.Running roller 15 is designed to the structure of front end projection, can allow bossing insert the groove of rotating ring 9 like this, and rotating ring 9 can be rotated in same plane all the time.
Detect the outside dimension of tube bank with a position switch.After the external diameter of tube bank reached predetermined value, position switch was triggered, and sends out interrupt signal at once coiling pipe bender is stopped operating.Pallet below the tube bank rises holds out tube bank.By the winding package device tube bank is packaged.Winding package mechanism is made up of the steel ring of four/three-arc, has tape roll above, and of adhesive tape is fixed on the plastic cement pipe volume.When the rotation of pipe volume, steel ring rotates on the radial section of pipe volume, thereby adhesive tape is rolled up by the pipe that is wrapped in gradually, finally finishes the wrapping process.When the pipe wraparound prick finish after, strut bar 14 by cylinder 8 by auto-folder to rotating disc.By cutting device pipe is blocked then, the tube bank that the workman will bandage is unloaded from bench board.
Claims (4)
1. plastic pipe automatic coil pipe mechanical system, it is characterized in that: this pipe automatic coil mechanical system is made up of actuating device, counting assembly, coil device, binding device and cutting device; Coil device, binding device, cutting device all are divided on the coiling pipe bender, and binding device is at the oblique upper of coil device.
2. a kind of plastic pipe automatic coil pipe mechanical system according to claim 1, it is characterized in that: described coil device comprises rotating base, the cylinder supports dish, six roots of sensation strut bar, six cylinders, swivel joint and base, the piston rod of cylinder is connected with strut bar on being installed in rotating base, the afterbody of cylinder need be fixed on the cylinder supports dish, the S. A. of strut bar must be on same plane, the exocoel of swivel joint is fixed, exocoel is fixed on the cylinder supports dish, and the air inlet pipe of exocoel and freeing pipe are connected with turnover tracheae on the interior pipe by two annular grooves.
3. a kind of plastic pipe automatic coil pipe mechanical system according to claim 1, it is characterized in that: described binding device is by rotating ring, running roller, the wind base constitutes, rotating ring is the circle ring device of one 3/4 arc length, rotating ring is fluted on excircle, the jut of running roller is embedded into, being wrapped in rotating ring rotates around axis, head at rotating ring is equipped with tape roll, running roller is designed to the structure of front end projection, can allow bossing insert the groove of rotating ring like this, rotating ring can be rotated in same plane all the time.
4. a kind of plastic pipe automatic coil pipe mechanical system according to claim 1, it is characterized in that: described actuating device is made up of two phase asynchronous alternating current dynamos, two harmonic speed reducers, driving band, gears, one of them phase asynchronous alternating current dynamo output shaft connects harmonic speed reducer, harmonic speed reducer links to each other by driving band with the winding running roller, another phase asynchronous alternating current dynamo is connected with harmonic speed reducer with bevel gear wheel by bevel pinion, and harmonic speed reducer links to each other with disk with large straight gear by small Spur gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101159335A CN101190718A (en) | 2007-12-16 | 2007-12-16 | Plastic pipe automatic coil pipe mechanical system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101159335A CN101190718A (en) | 2007-12-16 | 2007-12-16 | Plastic pipe automatic coil pipe mechanical system |
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| Publication Number | Publication Date |
|---|---|
| CN101190718A true CN101190718A (en) | 2008-06-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007101159335A Pending CN101190718A (en) | 2007-12-16 | 2007-12-16 | Plastic pipe automatic coil pipe mechanical system |
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| Country | Link |
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| CN (1) | CN101190718A (en) |
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| CN103213870A (en) * | 2013-02-06 | 2013-07-24 | 广州中国科学院先进技术研究所 | Automatic hose winding machine |
| CN103434890A (en) * | 2013-08-30 | 2013-12-11 | 深圳市沃尔核材股份有限公司 | Tube wire rod automatic packaging equipment and using method thereof |
| CN104575866A (en) * | 2014-12-19 | 2015-04-29 | 无锡市士民机械设备厂 | C-type ring mechanism of coating device |
| CN105480454A (en) * | 2015-12-29 | 2016-04-13 | 江阴市恒润环锻有限公司 | Novel flange automatic packaging machine |
| CN105539904A (en) * | 2015-12-29 | 2016-05-04 | 江阴市恒润环锻有限公司 | Automatic packaging machine for large-sized flanges |
| CN105599971A (en) * | 2015-12-29 | 2016-05-25 | 江阴市恒润环锻有限公司 | Automatic packaging machine for large-sized ring part |
| CN105730768A (en) * | 2016-03-18 | 2016-07-06 | 天津青树机电设备有限公司 | Plastic packaging machine |
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| CN116495299A (en) * | 2023-04-17 | 2023-07-28 | 高唐县金象汽车部件有限公司 | Quantitative cutting and packaging equipment for automobile rubber tube |
| CN117048909A (en) * | 2023-10-12 | 2023-11-14 | 新乡爱康建材有限公司 | Coil pipe material taking and weighing mechanism for full-automatic tube collecting machine |
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- 2007-12-16 CN CNA2007101159335A patent/CN101190718A/en active Pending
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| CN103213870A (en) * | 2013-02-06 | 2013-07-24 | 广州中国科学院先进技术研究所 | Automatic hose winding machine |
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| CN104575866A (en) * | 2014-12-19 | 2015-04-29 | 无锡市士民机械设备厂 | C-type ring mechanism of coating device |
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| CN113104269A (en) * | 2021-04-07 | 2021-07-13 | 吉林大学 | Automatic device of wrapping of inlet tube |
| CN113104269B (en) * | 2021-04-07 | 2022-02-11 | 吉林大学 | Automatic device of wrapping of inlet tube |
| CN114380134A (en) * | 2021-12-31 | 2022-04-22 | 中国航空工业集团公司西安飞机设计研究所 | Reel mechanism capable of achieving oil passing and rotating motion |
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| CN116495299B (en) * | 2023-04-17 | 2023-12-22 | 平田橡塑五金制品（深圳）有限公司 | Quantitative cutting and packaging equipment for automobile rubber tube |
| CN116495299A (en) * | 2023-04-17 | 2023-07-28 | 高唐县金象汽车部件有限公司 | Quantitative cutting and packaging equipment for automobile rubber tube |
| CN117048909A (en) * | 2023-10-12 | 2023-11-14 | 新乡爱康建材有限公司 | Coil pipe material taking and weighing mechanism for full-automatic tube collecting machine |
| CN117048909B (en) * | 2023-10-12 | 2024-01-26 | 新乡爱康建材有限公司 | Coil pipe material taking and weighing mechanism for full-automatic tube collecting machine |
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Open date: 20080604 |