CN204736459U - Automatic numerical control coiler of fiber -glass composition return bend - Google Patents
Automatic numerical control coiler of fiber -glass composition return bend Download PDFInfo
- Publication number
- CN204736459U CN204736459U CN201520182904.0U CN201520182904U CN204736459U CN 204736459 U CN204736459 U CN 204736459U CN 201520182904 U CN201520182904 U CN 201520182904U CN 204736459 U CN204736459 U CN 204736459U
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- China
- Prior art keywords
- mould
- bend pipe
- axle
- glass fiber
- cover
- Prior art date
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- 239000011152 fibreglass Substances 0.000 title abstract 2
- 239000000203 mixtures Substances 0.000 title abstract 2
- 239000000463 materials Substances 0.000 claims abstract description 15
- 238000004804 winding Methods 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 240000006028 Sambucus nigra Species 0.000 claims abstract description 7
- 210000000080 chela (arthropods) Anatomy 0.000 claims abstract description 4
- 239000003365 glass fibers Substances 0.000 claims description 43
- 239000002131 composite materials Substances 0.000 claims description 23
- 230000001360 synchronised Effects 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 14
- 230000001808 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reactions Methods 0.000 claims description 3
- 239000000789 fasteners Substances 0.000 abstract 2
- 239000011521 glasses Substances 0.000 abstract 1
- 239000011347 resins Substances 0.000 description 6
- 229920005989 resins Polymers 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 4
- 230000002195 synergetic Effects 0.000 description 4
- 238000005498 polishing Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010410 layers Substances 0.000 description 2
- 238000000034 methods Methods 0.000 description 2
- 238000005039 chemical industry Methods 0.000 description 1
- 238000010586 diagrams Methods 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000126 substances Substances 0.000 description 1
Abstract
Description
Technical field
The utility model relates to a kind of glass fiber compound material bend pipe automatic numerical control wrapping machine, belongs to bend pipe and is wound around process equipment.
Background technology
The pipeline used in chemical industry, chemical industries is the high-pressure composite pipe of special processing, such as glass fibre composite-curve (ell).Conventional art is when processed glass fiber composite bend pipe, due to the surface curvature of bend pipe, during winding, the amplitude that the bend pipe of diverse location swings is different, therefore, cannot as straight tube automatic winding, artificial coiling can only be adopted, its shortcoming is: 1, labor strength is large, and a bend pipe generally needs continuous winding just can complete for 2 to 3 hours, very painstakingly; 2, technique is poor, and the bend pipe surface that workman is wound around is not carefully and neatly done, needs other polishing, increases operation; 3, speed is slow, and efficiency is low, time-consuming, and cost is large.
Summary of the invention
The purpose of this utility model is the shortcoming in order to overcome prior art, there is provided a kind of and adopt Based Intelligent Control, coiling manipulator and main axis synchronously follow up, automatic winding on bend pipe mould, reduce hand labor intensity, save man-hour, improve winding efficiency, and carefully and neatly done around the bend pipe surface obtained, matter measured glass fiber compound material bend pipe automatic numerical control wrapping machine.
The technical scheme of the utility model glass fiber compound material bend pipe automatic numerical control wrapping machine is: comprise and be wound around tumbler and the robot that synchronously follows up, it is characterized in that described winding tumbler comprises base, a mounting seat support of base, base support is installed roller turn seat, movable installation mold fixed bar in roller turn seat, main spindle box is installed in the other end of base, active rotation axle is installed in main spindle box, active rotation axle is connected with encoder, active rotation axle is driven by active rotation motor, active rotation axle connecting mold fixed disk, between described mould fixed disk and described mould fixed bar, bend pipe mould is installed, the main spindle box be arranged in below active rotation axle installs outer shaft turning cylinder, outer shaft turning cylinder is driven by outer shaft rotary electric machine, outer shaft turning cylinder connects outer shaft rolling disc, outer shaft rolling disc is installed outer shaft mechanical arm, mounting clamp wire clamp pincers on outer shaft mechanical arm, glass fiber composite material clamped by clamp clamp, line ball coiling manipulator is installed by described synchronous follow-up robot, line ball coiling manipulator drives the bend pipe mould and then rotated to move by the robot that synchronously follows up.
The utility model discloses a kind of glass fiber compound material bend pipe automatic numerical control wrapping machine, the IRB2600-12-185 humanoid robot that described synchronous follow-up machine people produces for ABB AB of Switzerland, on sale on market, robot is installed line ball coiling manipulator, the action of robot is controlled automatically by numerical control device, during work, before this bend pipe mould was installed on mould fixed disk and mould fixed bar, then glass fiber composite material (glass fiber resin line or bar) is started, glass fiber composite material (glass fiber resin line or bar) after infiltrating is clamped by clamp clamp, bend pipe mould is driven by active rotation axle and rotates again, outer shaft mechanical arm is by encoder synergic rotation, glass fiber composite material is wound around some number of turns around the bend pipe mould rotated, head is pushed down, now synchronously follow-up robot dodges action, when after the starting and push down of glass fiber composite material, synchronous follow-up robot backward around, glass fiber composite material front is lived by line ball coiling machinery hand, then glass fiber composite material decontroled by clamp clamp, wait for assigned address, active rotation axle continues to drive bend pipe mould to rotate, and the robot that synchronously follows up press against the rotation of glass fiber composite material with bend pipe mould and the curved surface synchronous coordination follow-up of bend pipe mould, glass fiber composite material is wound around on upper bend pipe mould, progressively be wound around 30-100 layers, until complete the winding of whole bend pipe, the tube wall be wound around reaches 5.6-10.5mm, finally, by manually cutting off glass fiber composite material (glass fiber resin line or bar), shaping bend pipe and bend pipe mould are unloaded, be put in roasting plant and carry out baking-curing, the final shaping.Compared with the artificial coiling of prior art, not only speed is fast, and efficiency is high, and hand labor intensity is low, and coiling quality is good, and coiling surfacing does not need other polishing, reduces operation, cuts down finished cost.
Glass fiber compound material bend pipe automatic numerical control wrapping machine of the present utility model, described encoder comprises coding installing plate, code devices installed by coding installing plate rear wall, coding installing plate antetheca installs riser, riser connecting axle bearing sleeve, bearing holder (housing, cover) front end mounting flange end cap, bearing and spacer are set in bearing holder (housing, cover), little axle is installed in bearing, the rear end of little axle connects code devices by shaft coupling, the front end of little axle connects synchronous pulley, and synchronous pulley connects active rotation axle through Timing Belt, makes spindle rotation axis and outer shaft turning cylinder synergic rotation.Described roller turn seat comprises fixed strip, mounting base on fixed strip, pedestal arranges upper cover, dismantles cover plate under installing in pedestal, in upper cover, install dismounting cover plate, all roller is installed in upper dismounting cover plate and lower dismounting cover plate, mould fixed bar matches with roller, can, by mould fixed bar fixed leg, mould fixed bar can be made again to rotate, upper dismounting cover plate and detachable upper cover unload simultaneously, are convenient to assembling.Described pedestal is connected by hinge with the side of upper cover, and the opposite side of pedestal and upper cover is fixed by pressure pliers or pulling buckle, upper cover is opened or convenient fixing.Two mounting and fixing support respectively of described bend pipe mould, fixed mount installs connecting rod, and connecting rod is connecting mold fixed disk and mould fixed bar respectively, makes bend pipe mould easy for installation, fixed.Be equipped with outer cover outside described active rotation motor, outer shaft rotary electric machine and encoder, make outward appearance neat, can dustproof effect be played again.
Accompanying drawing explanation
Fig. 1 is the utility model glass fiber compound material bend pipe automatic numerical control wrapping machine schematic perspective view;
Fig. 2 is winding tumbler structural representation of the present utility model;
Fig. 3 is roller turn seat front view of the present utility model;
Fig. 4 is roller turn seat stereogram of the present utility model;
Fig. 5 is coder structure schematic diagram of the present utility model.
Detailed description of the invention
The utility model relates to a kind of glass fiber compound material bend pipe automatic numerical control wrapping machine, as Figure 1-Figure 5, comprise and be wound around tumbler 01 and synchronous follow-up robot 02, described winding tumbler comprises base 1, a mounting seat support 2 of base, base support is installed roller turn seat 3, movable installation mold fixed bar 10 in roller turn seat 3, main spindle box 4 is installed in the other end of base, active rotation axle 5 is installed in main spindle box, active rotation axle 5 is connected with encoder 17, active rotation axle 5 is driven by active rotation motor 7, active rotation axle 5 connecting mold fixed disk 9, between described mould fixed disk 9 and described mould fixed bar 10, bend pipe mould 11 is installed, the main spindle box 4 be arranged in below active rotation axle 5 installs outer shaft turning cylinder 6, outer shaft turning cylinder 6 is driven by outer shaft rotary electric machine 8, outer shaft turning cylinder 6 connects outer shaft rolling disc 12, outer shaft rolling disc 12 is installed outer shaft mechanical arm 14, mounting clamp wire clamp pincers 15 on outer shaft mechanical arm, glass fiber composite material 03 clamped by clamp clamp 15, line ball coiling manipulator 16 is installed by described synchronous follow-up robot 02, line ball coiling manipulator 16 drives the bend pipe mould 11 and then rotated to move by the robot 02 that synchronously follows up.The IRB2600-12-185 humanoid robot that synchronous follow-up robot 02 described in this programme produces for ABB AB of Switzerland, on sale on market, robot is installed line ball coiling manipulator 16, the action of robot is controlled automatically by numerical control device, during work, before this bend pipe mould 11 was installed on mould fixed disk 9 and mould fixed bar 10, then glass fiber composite material 03(glass fiber resin line or bar) start, by the glass fiber composite material 03(glass fiber resin line after infiltration or bar) clamped by clamp clamp 15, bend pipe mould 11 drives rotation by active rotation axle 5 again, outer shaft mechanical arm 14 is by encoder 17 synergic rotation, glass fiber composite material 03 is wound around some number of turns around the bend pipe mould 11 rotated, now synchronously follow-up robot 02 dodges action, when after the starting and push down of glass fiber composite material 03, synchronous follow-up robot 02 backward around, glass fiber composite material 03 front is pushed down by line ball coiling manipulator 16, then glass fiber composite material 03 decontroled by clamp clamp 15, wait for assigned address, active rotation axle 5 continues to drive bend pipe mould 11 to rotate, and the robot 02 that synchronously follows up press against the rotation of glass fiber composite material 03 with bend pipe mould 11 and the curved surface synchronous coordination follow-up of bend pipe mould 11, glass fiber composite material 03 is wound around on upper bend pipe mould 11, progressively be wound around 30-100 layers, until complete the winding of whole bend pipe, the tube wall be wound around reaches 5.6-10.5mm, finally, by manually cutting off glass fiber composite material 03(glass fiber resin line or bar), shaping bend pipe and bend pipe mould are unloaded, be put in roasting plant and carry out baking-curing, the final shaping.Compared with the artificial coiling of prior art, not only speed is fast, and efficiency is high, and hand labor intensity is low, and coiling quality is good, and coiling surfacing does not need other polishing, reduces operation, cuts down finished cost.Described encoder 17 comprises coding installing plate 20, code devices 21 installed by coding installing plate rear wall, coding installing plate antetheca installs riser 22, riser 22 connecting axle bearing sleeve 23, bearing holder (housing, cover) 23 front end mounting flange end cap 28, bearing 24 and spacer 29 are set in bearing holder (housing, cover), little axle 25 is installed in bearing 24, the rear end of little axle 25 connects code devices 21 by shaft coupling 26, the front end of little axle 25 connects synchronous pulley 27, synchronous pulley 27 connects active rotation axle 5 through Timing Belt, makes spindle rotation axis 5 and outer shaft turning cylinder 6 synergic rotation.Described roller turn seat 3 comprises fixed strip 31, mounting base 32 on fixed strip, pedestal is arranged upper cover 33, lower dismounting cover plate 34 is installed in pedestal, in upper cover, installs dismounting cover plate 35, in upper dismounting cover plate 35 and lower dismounting cover plate 34, roller 36 is all installed, mould fixed bar 10 matches with roller 36, can, by mould fixed bar fixed leg, mould fixed bar can be made again to rotate, upper dismounting cover plate 35 and upper cover 33 detachably, are convenient to assembling simultaneously.Described pedestal 32 is connected by hinge 37 with the side of upper cover 33, and the opposite side of pedestal 32 and upper cover 33 is fixed by pressure pliers or pulling buckle 38, upper cover is opened or convenient fixing.Two mounting and fixing support 18 respectively of described bend pipe mould 11, fixed mount is installed connecting rod 19, connecting rod 19 is connecting mold fixed disk 9 and mould fixed bar 10 respectively, makes bend pipe mould easy for installation, fixed.Be equipped with outer cover 13 outside described active rotation motor 7, outer shaft rotary electric machine 8 and encoder 17, make outward appearance neat, can dustproof effect be played again.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520182904.0U CN204736459U (en) | 2015-03-30 | 2015-03-30 | Automatic numerical control coiler of fiber -glass composition return bend |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520182904.0U CN204736459U (en) | 2015-03-30 | 2015-03-30 | Automatic numerical control coiler of fiber -glass composition return bend |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204736459U true CN204736459U (en) | 2015-11-04 |
Family
ID=54418213
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520182904.0U CN204736459U (en) | 2015-03-30 | 2015-03-30 | Automatic numerical control coiler of fiber -glass composition return bend |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204736459U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723574A (en) * | 2015-03-30 | 2015-06-24 | 台州市黄岩双盛塑模有限公司 | Automatic numerical control winding machine for glass fiber composite material elbows |
| CN107160712A (en) * | 2017-05-02 | 2017-09-15 | 江西洪都航空工业集团有限责任公司 | A kind of numerical control piddler device |
-
2015
- 2015-03-30 CN CN201520182904.0U patent/CN204736459U/en not_active IP Right Cessation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723574A (en) * | 2015-03-30 | 2015-06-24 | 台州市黄岩双盛塑模有限公司 | Automatic numerical control winding machine for glass fiber composite material elbows |
| CN104723574B (en) * | 2015-03-30 | 2017-03-15 | 台州市黄岩双盛塑模有限公司 | Glass fiber compound material bend pipe automatic numerical control wrapping machine |
| CN107160712A (en) * | 2017-05-02 | 2017-09-15 | 江西洪都航空工业集团有限责任公司 | A kind of numerical control piddler device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151104 Effective date of abandoning: 20171114 |