CN108083013B - Automatic plastic pipe coiling machine - Google Patents
Automatic plastic pipe coiling machine Download PDFInfo
- Publication number
- CN108083013B CN108083013B CN201810080104.6A CN201810080104A CN108083013B CN 108083013 B CN108083013 B CN 108083013B CN 201810080104 A CN201810080104 A CN 201810080104A CN 108083013 B CN108083013 B CN 108083013B
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- Prior art keywords
- disc
- pipe
- motor
- coiling machine
- sleeve
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- 229920003023 plastic Polymers 0.000 title claims abstract description 58
- 239000004033 plastic Substances 0.000 title claims abstract description 58
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/20—Skeleton construction, e.g. formed of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Winding Filamentary Materials (AREA)
Abstract
An automatic plastic pipe coiling machine belongs to the field of coiled pipe equipment. The device consists of a motor, a small disc connecting piece, an upper disc, a lower disc, a coil pipe device, a coupler device, a traction device, a pipe clamping device and a support column combined device, wherein the motor is arranged at the lowest part and is connected with the coil pipe device through the coupler device; the coiled pipe mechanism can more conveniently take off coiled plastic pipes through the rotation of the rotary disk; the automatic plastic pipe coiling machine can replace a manual pipe coiling machine, and the manual pipe coiling machine has the characteristics of more occupied manpower, low existence efficiency, low accuracy, high labor intensity, large investment, high cost and the like; the coiler can replace heavy labor of workers, reduce production cost, improve labor productivity and increase economic benefit.
Description
Technical Field
The invention relates to an automatic plastic pipe coiling machine, in particular to an electric pipe coiling machine adopting a pipe coiling device structure, and an automatic pipe coiling device convenient for taking down plastic pipes in use belongs to the field of pipe coiling equipment.
Background
With the development of world industry, plastics have been widely used in various fields of agriculture, industry, construction, national defense industry, daily life of people, etc.
With the development of national economy, plastic pipes are increasingly widely used, so that the production of plastic pipes is greatly advanced, and the coil pipes still stay in the manual stage although the production speed is increased. At present, most plastic pipe production enterprises need manual coil pipes. The manual coil pipe has the defects of more occupied manpower, low working efficiency, low accuracy, high labor intensity, easiness in damaging cables, large investment, high cost and the like. Under the requirement of the form, a novel machine is urgently needed to replace the heavy labor of workers, reduce the production cost, improve the labor productivity and increase the economic benefit. It is thus highly desirable to develop a machine with automatic coil function. At present, some domestic researches on an automatic coiler are still in a laboratory stage, and are not applied to production.
Disclosure of Invention
In order to overcome the defects, the invention provides an automatic plastic pipe coiling machine.
The invention is realized by the following technical scheme: an automatic plastic pipe coiling machine is composed of a motor, a small disc connecting piece, an upper disc, a lower disc, a coil pipe device, a coupler device, a traction device, a pipe clamping device and a supporting column combination device.
The coil pipe device constitute by swivelling joint spare, rotary disk, ball, twelve horizontal support poles, horizontal support pole external member, six perpendicular support poles, plastic pipe support pole, spring and ring flange, the upper portion at the shaft coupling device is installed to the ring flange, install twelve two-to-two combination's horizontal support poles on the ring flange, horizontal support pole is equipped with horizontal support pole external member and unfixed, vertical support pole is installed to horizontal support pole external member top, vertical support pole passes through the spring and links to each other with the plastic pipe support pole, the cover has swivelling joint spare on the vertical support pole, swivelling joint spare is installed on the rotary disk.
The support column combined device consists of rib plates, reinforcing plates, support columns, support column lower discs and small disc connecting pieces, wherein the reinforcing plates are arranged on the side edges of the support columns for reinforcing and fixing, the rib plates are connected above the support column combined device, and the support column lower discs are connected below the support column combined device.
The shaft coupling device comprises a sleeve, a sleeve end cover, a radial ball bearing, a central shaft, a shaft coupling and a sealing ring, wherein the central shaft is connected with the motor, the central shaft is protected by the sleeve, the sleeve is provided with the sleeve end cover, the sleeve is fixed by a screw, the sealing ring is inlaid on the sleeve end cover, and the radial ball bearing is positioned below the sleeve end cover.
The traction device consists of a servo motor, a gear, a rack, a sliding rail and a plastic pipe ring, wherein the servo motor is fixed on the upper disc and is connected with the gear, the gear is connected with the rack, and the plastic pipe ring is connected above the rack.
The plastic pipe clamp consists of a sliding clamping opening, a manual nut and a long shaft clamping opening, wherein the sliding clamping opening can slide back and forth at the long shaft clamping opening, and the manual nut is positioned on the long shaft of the long shaft clamping opening.
The motor is a three-phase asynchronous alternating current motor.
The automatic plastic pipe coiling machine has the advantages that the automatic plastic pipe coiling machine can replace a manual pipe coiling machine, and the manual pipe coiling machine has the characteristics of more occupied labor, low existing efficiency, low accuracy, high labor intensity, large investment, high cost and the like; the coiler can replace heavy labor of workers, reduce production cost, improve labor productivity and increase economic benefit; before the automatic coiler operates, the rotary disk in the coiler device of the automatic coiler can realize three points of a rotation center point, the rotary disk and a rotary connecting piece by rotating, and the radius of the circumference of a vertical supporting rod is maximized, at the moment, the circumference is kept maximized through locking structures on the rotary disk and a flange plate, locking positioning grooves and locking positioning columns, at the moment, a motor is started to perform coiling, when the coiler operates, the locking structures are unlocked, the rotary disk is rotated, and the radius of the circumference is minimized, so that a plastic pipe is conveniently taken down; the vertical support rod is connected with the plastic pipe support rod through a spring, so that the direction can be effectively changed, when the plastic pipe support rod is horizontal, the plastic pipe can be effectively prevented from scattering, and when the direction is changed vertically, the plastic pipe can be conveniently taken down; the traction device drives the gear to rotate through the rotation of the servo motor, so that the rack can regularly slide up and down on the sliding track, and the coiled plastic pipe can be more orderly and uniform; the wire bundling ring on the plastic pipe supporting rod can be bundled with the bundling rope before the coiling machine runs, so that workers can bundle the plastic pipe more conveniently; the automatic coiler is connected with the coupler device structure, so that the gravity center of the whole coiler is effectively reduced, rollover caused by factors such as inertia is avoided, and the stability of the whole coiler is improved; the support column combination of automatic coiler has effectually strengthened the steadiness of motor through lower disc, has strengthened the steadiness of whole coiler through last disc and six support columns.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the mechanism of a plastic tube clamp;
FIG. 3 is a schematic diagram of a mechanism for supporting a column assembly;
FIG. 4 is a schematic diagram of the mechanism of the traction device;
FIG. 5 is a schematic diagram of the mechanism of the coupling device;
FIG. 6 is a schematic diagram of the mechanism of the coil apparatus;
FIG. 7 is a schematic structural view of a locking structure;
FIG. 8 is a schematic view of the structure of the plastic tube support bar in operation;
Fig. 9 is a position diagram of a wire loop.
In the figure, 1, a support column combination device, 2, a three-phase asynchronous alternating current motor, 3, a small disc connecting piece, 4, a coupling device, 5, a coil pipe device, 6, an upper disc, 7, a plastic pipe clamping device, 8, a traction device, 9, a lower disc, 701, a manual nut, 702, a sliding clamping port, 703, a long shaft clamping port, 801, a plastic pipe ring, 802, a sliding track, 803, a rack, 804, a servo motor, 805, a gear, 101, a rib plate, 102, a reinforcing plate, 103, a support column, 104, a support column lower disc, 501, a horizontal support rod, 502, a horizontal support rod sleeve, 503, a rotary connecting piece, 504, a vertical support rod, 505, a spring, 506, a plastic support rod, 507, a rotary disc, 508, a collision bead, 509, a flange plate, 401, a sleeve, 402, a coupling, 403, a central shaft, 404, a centripetal ball bearing, 405, a sealing ring, 406, a sleeve end cover, 5061, a wire ring, 5071, a locking positioning groove, 5091 and a locking positioning column.
Detailed Description
An automatic plastic pipe coiling machine is composed of a motor 2, a small disc connecting piece 3, an upper disc 6, a lower disc 9, a coil pipe device 5, a coupler device 4, a traction device 8, a pipe clamping device 7 and a support column combination device 1, wherein the support column combination device 1 is connected with the lower disc 9 through the small disc connecting piece 3 and distributed in a circumferential array, the upper disc 6 is connected above the support column combination device 1, the motor 2 is connected with the coil pipe device 5 through the coupler device 4, the motor 2 is positioned below the lower disc 9 and fixed by screws, the coupler device 4 is arranged between the upper disc 6 and the lower disc 9, the coil pipe device 5 is positioned above the upper disc 6, the traction device 8 is positioned above the upper disc 6 and fixed on the upper disc, and the pipe clamping device 7 is positioned on a horizontal supporting rod 501.
The coil pipe device 5 is composed of a rotary connecting piece 503, a rotary disc 507, a collision bead 508, twelve horizontal supporting rods 501, a horizontal supporting rod suite 502, six vertical supporting rods 504, a plastic pipe supporting rod 506, a spring 505 and a flange 509, wherein the flange 509 is arranged on the upper portion of the coupler device 4, twelve horizontal supporting rods 501 combined two by two are arranged on the flange 509, the horizontal supporting rod suite 502 is arranged on the horizontal supporting rod 501 and is not fixed, the vertical supporting rod 504 is arranged above the horizontal supporting rod suite 502, the vertical supporting rod 504 is connected with the plastic pipe supporting rod 506 through the spring 505, the rotary connecting piece 503 is sleeved on the vertical supporting rod 504, and the rotary connecting piece 503 is arranged on the rotary disc 507.
The support column combined device consists of a rib plate 101, a reinforcing plate 102, a support column 103 and a support column lower disc 104, wherein the reinforcing plate 102 is arranged on the side edge of the support column 103 for reinforcing and fixing, the rib plate 101 is connected above, and the support column lower disc 104 is connected below.
The shaft coupling device consists of a sleeve 401, a sleeve end cover 406, a radial ball bearing 404, a central shaft 403, a shaft coupling 402 and a sealing ring 405, wherein the shaft coupling 402 is connected with the central shaft 403 and the motor 2, the central shaft 403 is protected by the sleeve 401, the sleeve 401 is provided with the sleeve end cover 406, the sleeve end cover 406 is fixed by screws, the sealing ring 405 is embedded on the sleeve end cover 406, and the radial ball bearing 404 is positioned below the sleeve end cover 406.
The traction device 8 is composed of a servo motor 804, a gear 805, a rack 803, a sliding track 802 and a plastic pipe ring 801, wherein the servo motor 804 is fixed on the upper disc 6, the gear 805 is connected with the rack 803, and the plastic pipe ring 801 is connected above the rack 803.
The plastic pipe clamp is composed of a sliding clamp opening 702, a manual nut 701 and a long shaft clamp opening 703, wherein the sliding clamp opening 702 can slide back and forth in the long shaft clamp opening 703, and the manual nut 701 is positioned on the long shaft of the long shaft clamp opening 703.
The motor 2 is a three-phase asynchronous alternating current motor.
Before the automatic coiler operates, the rotating disc 507 in the coiler device 5 of the automatic coiler can realize three points of rotation center points, grooves of the rotating disc 507 and a rotating connecting piece 503 by rotating, and the radius of the circumference of a vertical supporting rod 504 is maximized, at the moment, the circumference is kept maximized by locking structures on the rotating disc 507 and a flange 509 and locking positioning grooves 5071 and locking positioning columns 5091, at the moment, a motor 2 is started to perform coiling, and when the coiler operates, the locking structures are unlocked, the rotating disc 507 is rotated, and the radius of the circumference is reduced so as to facilitate the removal of plastic pipes; the vertical supporting rod 504 and the plastic pipe supporting rod 506 are connected through the spring 505, so that the direction can be effectively changed, when the plastic pipe supporting rod 506 is horizontal, the plastic pipe can be effectively prevented from scattering, and when the direction is changed vertically, the plastic pipe can be conveniently taken down; the traction device 8 drives the gear 805 to rotate through the rotation of the servo motor 804, so that the rack 803 regularly slides up and down on the sliding track, and the coiled plastic pipe can be more orderly and uniform; the wire ring 5061 on the plastic tube supporting rod can enable workers to more conveniently bundle the plastic tubes; the automatic coiler is connected with the structure of the coupler device 4, so that the gravity center of the whole coiler is effectively reduced, rollover caused by factors such as inertia is avoided, and the stability of the whole coiler is improved; the support column combination 1 of the automatic coiler effectively strengthens the stability of the motor 2 through the lower disc, and further strengthens the stability of the whole coiler through the upper disc 6 and the six support columns 103.
Alterations, modifications, substitutions and variations of the embodiments herein will be apparent to those of ordinary skill in the art in light of the teachings of the present invention without departing from the spirit and principles of the invention.
Claims (6)
1. An automatic plastic pipe coiling machine comprises a motor, a small disc connecting piece, an upper disc, a lower disc, a coil pipe device, a coupler device, a traction device, a pipe clamping device and a support column combined device, and is characterized in that: the support column combination device is connected with the lower disc through small disc connectors and distributed in a circumferential array, the upper disc is connected above the support column combination device, the motor is connected with the coil pipe device through the coupler device, the motor is positioned below the lower disc and fixed by screws, the coupler device is arranged between the upper disc and the lower disc and connected with the coil pipe device and the motor, the coil pipe device is positioned above the upper disc, the traction device is positioned above the upper disc and fixed on the upper disc, and the pipe clamping device is positioned on the horizontal support rod; the coil pipe device consists of a rotary connecting piece, a rotary disc, a collision bead, twelve horizontal supporting rods, a horizontal supporting rod sleeve, six vertical supporting rods, a plastic pipe supporting rod, a spring and a flange, wherein the flange is arranged at the upper part of the coupler device, twelve horizontal supporting rods which are combined in pairs are arranged on the flange, the horizontal supporting rods are provided with the horizontal supporting rod sleeve and are not fixed, the vertical supporting rods are arranged above the horizontal supporting rod sleeve, the vertical supporting rods are connected with the plastic pipe supporting rods through the spring, the rotary connecting piece is sleeved on the vertical supporting rods, and the rotary connecting piece is arranged on the rotary disc; the rotating disc in the coil pipe device of the automatic coil pipe machine is rotated to enable the circumference radius of the vertical supporting rod to be maximum, the circumference is kept to be maximum through the locking positioning groove and the locking positioning column on the rotating disc and the flange plate, the motor is started to conduct coil pipe, when the coil pipe machine is operated, the locking structure is unlocked, the rotating disc is rotated, and the circumference radius is reduced, so that the plastic pipe can be conveniently taken down.
2. An automated plastic tubing coiling machine as recited in claim 1, wherein: the support column device comprises rib plates, reinforcing plates, support columns and support column lower discs, wherein the reinforcing plates are arranged on the side edges of the lower sides of the support columns for reinforcing and fixing, the rib plates are connected to the upper sides of the support columns, and the support column lower discs are connected to the lower sides of the support columns.
3. An automated plastic tubing coiling machine as recited in claim 1, wherein: the shaft coupling device comprises a sleeve, a sleeve end cover, a radial ball bearing, a central shaft, a shaft coupling and a sealing ring, wherein the central shaft is connected with the motor, the central shaft is protected by the sleeve, the sleeve is provided with the sleeve end cover, the sleeve is fixed by a screw, the sealing ring is inlaid on the sleeve end cover, and the radial ball bearing is positioned below the sleeve end cover.
4. An automated plastic tubing coiling machine as recited in claim 1, wherein: the traction device consists of a servo motor, a gear, a rack, a sliding rail and a plastic pipe ring, wherein the servo motor is fixed on the upper disc and is connected with the gear, the gear is connected with the rack, and the plastic pipe ring is connected above the rack.
5. An automated plastic tubing coiling machine as recited in claim 1, wherein: the pipe clamping device consists of a sliding clamping opening, a manual nut and a long shaft clamping opening, wherein the sliding clamping opening can slide back and forth at the long shaft clamping opening, and the manual nut is positioned on the long shaft of the long shaft clamping opening.
6. An automated plastic tubing coiling machine as recited in claim 1, wherein: the motor is a three-phase asynchronous alternating current motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810080104.6A CN108083013B (en) | 2018-01-27 | 2018-01-27 | Automatic plastic pipe coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810080104.6A CN108083013B (en) | 2018-01-27 | 2018-01-27 | Automatic plastic pipe coiling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108083013A CN108083013A (en) | 2018-05-29 |
| CN108083013B true CN108083013B (en) | 2024-05-28 |
Family
ID=62183450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810080104.6A Active CN108083013B (en) | 2018-01-27 | 2018-01-27 | Automatic plastic pipe coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108083013B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422692A (en) * | 2019-07-15 | 2019-11-08 | 厦门海普锐科技股份有限公司 | A kind of bobbin winder device |
| CN111498164B (en) * | 2020-05-08 | 2021-12-03 | 湖南顺一鑫电子科技有限公司 | Data line binding apparatus |
| CN113753661B (en) * | 2020-06-02 | 2023-05-30 | 中车青岛四方机车车辆股份有限公司 | Automatic wire coiling device for wire harness |
| CN111942651B (en) * | 2020-08-25 | 2021-08-20 | 重庆电子工程职业学院 | Computer control-based bundling device |
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| CN108083013A (en) | 2018-05-29 |
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