CN113620122A - Intelligent silk thread winding roller for textile machinery - Google Patents
Intelligent silk thread winding roller for textile machinery Download PDFInfo
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- CN113620122A CN113620122A CN202111185584.0A CN202111185584A CN113620122A CN 113620122 A CN113620122 A CN 113620122A CN 202111185584 A CN202111185584 A CN 202111185584A CN 113620122 A CN113620122 A CN 113620122A
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- module
- silk thread
- sleeve
- winding
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Abstract
The invention discloses an intelligent silk thread winding roller for textile machinery, which comprises a winding device, wherein the winding device comprises a winding mechanism, a thread leading mechanism is arranged at the front side of the winding mechanism, a shearing mechanism is arranged above the thread leading mechanism, an intelligent silk thread control system is arranged in the winding device, the winding mechanism comprises a sleeve, the inner part of the sleeve is provided with a rotating roller, the upper part and the lower part of the surface of the sleeve are respectively provided with an arc-shaped plate, the inside of the arc-shaped plate is provided with an inductor, the outer surface of the arc-shaped plate is contacted with the inner wall of the sleeve, a liquid pump II is arranged outside the rotary roller, discs are arranged on both sides of the rotary roller, a motor I is fixed on the surface of the right disc, the wire leading mechanism comprises a slide rail, and a second motor is arranged at the right end of the slide rail.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to an intelligent silk thread winding roller for textile machinery.
Background
Textile machinery is the mechanical equipment that processes the silk thread and interweaves into textile articles for use, and textile machinery is advanced gradually along with social progress, and the winding roller is mainly collected the silk thread, but present wind equipment still has very big defect, for example, the rotation speed of kinking sleeve pipe and rotatory roller is inconsistent after installing rotatory roller, can not carry out the sleeve pipe installation of multiple model simultaneously, in addition, current wind equipment can not carry out the accurate automatic shearing of settlement length, still adopts the manual work to judge whether can carry out the silk thread and cut. Therefore, it is necessary to design an intelligent yarn winding roller for textile machinery, which has high practicability and can automatically cut according to a set length.
Disclosure of Invention
The invention aims to provide an intelligent silk thread winding roller for textile machinery, which solves the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an intelligent silk thread winding roller for textile machinery comprises a winding device, wherein the winding device comprises a winding mechanism, a lead mechanism is arranged on the front side of the winding mechanism, a shearing mechanism is arranged above the lead mechanism, an intelligent silk thread control system is arranged inside the winding device, the winding mechanism comprises a sleeve, a rotary roller is arranged inside the sleeve, arc plates are arranged on the surface of the sleeve up and down respectively, an inductor is arranged inside the arc plates, the outer surfaces of the arc plates are in contact with the inner wall of the sleeve, a liquid pump II is arranged outside the rotary roller, discs are arranged on two sides of the rotary roller, a first motor is fixed on the surface of each disc on the right side, the lead mechanism comprises a sliding rail, a second motor is arranged at the right end of the sliding rail, a sliding block is connected to the inside of the sliding rail in a sliding manner, and a supporting rod is fixedly connected to the upper side of the sliding block, the upper end of the supporting rod is provided with a first hydraulic cylinder, a piston rod is connected inside the first hydraulic cylinder in a sliding mode, a lead hole is fixed at the top end of the piston rod, the shearing mechanism comprises a shearing knife, and the shearing knife is located on one side of the lead hole;
the intelligent silk thread control system comprises a monitoring module, a data processing module and an operation module, wherein the monitoring module comprises an induction module and a scanning module, the data processing module comprises an acquisition module, a length setting module and a thickness calculation module, the operation module comprises a motor regulation and control module, a support module and a shearing module, the motor regulation and control module comprises a rotating speed regulation unit and a steering regulation unit, and the support module comprises a liquid outlet unit and a liquid return unit;
the intelligent silk thread control system comprises the following operation steps:
s1: when the sleeve is sleeved outside the rotary roller, the second liquid pump is started, the arc-shaped plate extends outwards and supports the sleeve, and therefore one rotary roller can support the sleeves of multiple models;
s2: when the arc-shaped plate extends out, the inductor on the arc-shaped plate moves along with the arc-shaped plate, when the inductor induces the inner wall of the sleeve, the induction module transmits the data to the supporting module, the supporting module enables the liquid pump II to stop liquid outlet, and the arc-shaped plate is enabled to be fully contacted with the sleeve and exert supporting force on the sleeve;
s3: before the silk thread is wound, one end of the silk thread is fixed on the sleeve through the lead wire hole, then the first motor and the second motor are both started, and the rotating speed and the rotating direction are respectively adjusted according to the winding condition;
s4: because the length of the winding silk thread is required, the total length of the needed silk thread is firstly input into the length setting module, the thickness calculating module carries out relevant data calculation on the data, and then the winding thickness of the silk thread is obtained, wherein the calculation formula of the winding thickness is as follows:
by the formula
Can judge
Then H is calculated as
Wherein L is the total length of the set silk thread,
is the vertical distance between the slide rail and the lower part of the sleeve, Z is the total number of turns of one layer of winding, r is the radius of the sleeve, d is the diameter length of the silk thread, n is the total number of layers of the silk thread winding,
the number of turns of the last layer, and can be made of
And the judgment result shows that the number of the channels,
the deviation angle between the connecting direction of the silk thread winding point and the middle point of the slide rail and the direction vertical to the slide rail is formed
In order to do so,
taking half of Z, when
When the deflection angle is located at the upper side of the vertical direction, then
When is coming into contact with
When the deflection angle is located at the lower side in the vertical direction, then
；
S5: the thickness data is transmitted to the scanning module, when the scanning module scans the winding thickness of the silk thread, once the data is obtained, the signal is transmitted to the shearing module, and the shearing module starts a shearing knife after acquiring the signal so as to shear the silk thread;
s6: after the cutting of the silk thread is finished, a liquid return unit of the system is started, the arc-shaped plate slowly retracts without supporting the sleeve, and a larger gap is reserved between the sleeve and the rotating roller after the support of the arc-shaped plate is lost, so that a worker can conveniently take out the sleeve and install the next sleeve to perform a winding process;
s7: the following winding process repeats S1-S6 in the above steps.
According to the technical scheme, a second hydraulic cylinder is arranged inside the rotary roller, a third hydraulic chamber is arranged in the middle of the inside of the second hydraulic cylinder, a first hydraulic chamber and a second hydraulic chamber are respectively arranged at the upper side and the lower side of the third hydraulic chamber, a first push rod is arranged inside the first hydraulic chamber, a second push rod is arranged inside the second hydraulic chamber, the first push rod and the second push rod are both in sliding connection with the inside of the second hydraulic cylinder, one ends of the first push rod and the second push rod, which are positioned outside the second hydraulic cylinder, are respectively and fixedly connected with an arc-shaped plate, the second liquid pump is connected with an inner pipeline of the second hydraulic cylinder, the right end of the inside of the rotary roller is in key connection with a second rotary shaft, the left end of the inside of the rotary roller is in key connection with a first rotary shaft, the first rotary shaft is connected with a central bearing of a disk on the left side of the rotary roller, the second rotary shaft is connected with a central bearing of a disk on the right side of the rotary roller, and a support is arranged below the disk, the support is connected with the inner bolt of the disc, a rotating shaft inside the motor I is fixedly connected with one end of the rotating shaft II, and the scanner is installed on the surface of the disc on the right side.
According to the technical scheme, the inner thread of the sliding block is connected with a threaded rod, the threaded rod is installed inside the sliding rail, the inner rotating shaft of the motor II is fixedly connected with the right end of the threaded rod, a first liquid pump is installed on one side of the sliding rail, and the first liquid pump is connected with the inner pipeline of the first liquid cylinder.
According to the technical scheme, the monitoring module is electrically connected with the operation module through the data processing module, the monitoring module is used for monitoring the winding condition of the silk thread in real time and transmitting related data, the data processing module is used for acquiring data and performing related calculation so as to send an operation instruction to the device, and the operation module is used for operating all processes of the winding device according to the instruction.
According to the technical scheme, the induction module is electrically connected with the inductor, the scanning module is electrically connected with the scanner, and the thickness calculation module is electrically connected with the scanning module;
the induction module is used for detecting the contact of the inductor on the inner wall of the sleeve, transmitting information to enable the arc-shaped plate to stop moving and support the sleeve, the scanning module is used for scanning the side surface stacking thickness of the silk thread wound on the sleeve in real time by the scanner, the acquisition module is used for acquiring induction data and scanning data, the length setting module is used for setting the total length of the required silk thread, and the thickness calculating module is used for calculating the stacking thickness of the silk thread according to the set length and some determined data and transmitting the data to the scanner.
According to the technical scheme, the rotating speed adjusting unit is electrically connected with the first motor, the steering adjusting unit is electrically connected with the second motor, the supporting module is electrically connected with the second liquid pump, and the shearing module is electrically connected with the shearing knife;
the motor regulation and control module is used for adjusting the operation of the first motor and the second motor, the rotating speed adjusting unit is used for adjusting the rotating speed of the rotating shaft in the first motor, the steering adjusting unit is used for adjusting the forward and reverse rotation of the rotating shaft in the second motor, the supporting module is used for supporting and unloading the inner wall of the sleeve by the arc plate, and the shearing module is used for receiving signals of the scanning module to shear the silk thread.
According to the technical scheme, the specific operation steps of S3 are as follows:
s31: after the fixing of the silk thread head is finished, respectively starting a motor I and a motor II;
s32: the rotation speed regulating unit mainly controls the rotation speed regulation of an inner rotating shaft of the motor according to
Therefore, if the rotating speed of the rotating shaft is constant all the time, the received tangential linear velocity of the rotating shaft is gradually increased along with the increase of the winding radius of the silk thread, and the silk thread made of a softer material is easy to break, so that the rotating angular velocity of the rotating shaft of the first motor needs to be changed and reduced according to the winding thickness in time, and the silk thread can be prevented from breaking in the winding process;
s33: when silk threads are wound, the threaded rod is driven to rotate by the rotating shaft in the motor II, the motor II can realize bidirectional rotation of the rotating shaft, when the threaded rod is driven by the rotating shaft to rotate clockwise, the sliding block moves leftwards along the inside of the sliding rail, when the threaded rod moves to the end of the left end, the rotating shaft is controlled by the steering adjusting unit to rotate anticlockwise, the sliding block moves rightwards along the inside of the sliding rail, and the later processes are repeated, so that the silk threads can be uniformly wound on the sleeve.
According to the technical scheme, after the support module supports the sleeve, the liquid pump feeds liquid into the inner part of the hydraulic cylinder, so that the piston rod drives the lead hole to ascend to the middle position of the sleeve, and the silk thread is prevented from being broken due to overlarge pulling distance in the winding process.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the winding device and the intelligent silk thread control system, on one hand, different types of sleeves can be installed and synchronously rotated, and silk threads can be uniformly wound, and the angular speed of the rotating roller can be adjusted under the stress of the contact point of the silk threads and the sleeves, and when the length of the silk threads is set, the device can intelligently and automatically cut the silk threads under the control of the system.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the outer structure of the rotating roll of the present invention;
FIG. 3 is a schematic view of the internal structure of the rotating roll of the present invention;
FIG. 4 is a partially enlarged view of region A of the present invention;
FIG. 5 is a schematic diagram of the intelligent thread control system of the present invention;
in the figure: 1. a sleeve; 2. a rotating roller; 3. a support; 4. a first motor; 5. a disc; 6. a slide rail; 7. a second motor; 8. a threaded rod; 9. a slider; 10. a support bar; 11. a scanner; 12. a first rotating shaft; 13. a second rotating shaft; 14. an arc-shaped plate; 15. an inductor; 16. a second push rod; 17. a first hydraulic cylinder; 18. a piston rod; 19. a wire hole; 20. a shearing knife; 21. a first liquid cavity; 22. a second liquid cavity; 23. a liquid cavity III; 24. and a first push rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides an intelligent silk thread winding roller for textile machinery, includes wind, its characterized in that: the winding device comprises a winding mechanism, a lead mechanism is arranged on the front side of the winding mechanism, a shearing mechanism is arranged above the lead mechanism, an intelligent silk thread control system is arranged inside the winding device, the winding mechanism comprises a sleeve 1, a rotating roller 2 is arranged inside the sleeve 1, arc plates 14 are respectively arranged on the upper surface and the lower surface of the sleeve 1, an inductor 15 is arranged inside the arc plates 14, the outer surface of the arc plates 14 is in contact with the inner wall of the sleeve 1, a liquid pump II is arranged outside the rotating roller 2, discs 5 are arranged on two sides of the rotating roller 2, a motor I4 is fixed on the surface of the right disc 5, the lead mechanism comprises a slide rail 6, a motor II 7 is arranged at the right end of the slide rail 6, a slide block 9 is connected inside the slide rail 6 in a sliding manner, a support rod 10 is fixedly connected above the slide block 9, a hydraulic cylinder I17 is arranged at the upper end of the support rod 10, and a piston rod 18 is connected inside the hydraulic cylinder I17 in a sliding manner, a lead hole 19 is fixed at the top end of the piston rod 18, the shearing mechanism comprises a shearing knife 20, and the shearing knife 20 is positioned at one side of the lead hole 19;
the intelligent silk thread control system comprises a monitoring module, a data processing module and an operation module, wherein the monitoring module comprises an induction module and a scanning module, the data processing module comprises an acquisition module, a length setting module and a thickness calculation module, the operation module comprises a motor regulation and control module, a support module and a shearing module, the motor regulation and control module comprises a rotating speed regulation unit and a steering regulation unit, and the support module comprises a liquid outlet unit and a liquid return unit;
the intelligent silk thread control system comprises the following operation steps:
s1: when the sleeve 1 is sleeved outside the rotary roller 2, the second liquid pump is started, the arc-shaped plate 14 extends outwards and supports the sleeve 1, and therefore the rotary roller 2 can support the sleeves 1 of multiple models;
s2: when the arc-shaped plate 14 extends out, the inductor 15 on the arc-shaped plate 14 moves along with the arc-shaped plate 14, when the inductor 15 induces the inner wall of the sleeve 1, the induction module transmits the data to the support module, the support module enables the liquid pump II to stop discharging liquid, and the arc-shaped plate 14 is enabled to be fully contacted with the sleeve 1 and exert supporting force on the sleeve 1;
s3: before the silk thread is wound, one end of the silk thread is fixed on the sleeve 1 through the lead wire hole 19, then the first motor 4 and the second motor 7 are started, and the rotating speed and the rotating direction are respectively adjusted according to the winding condition;
s4: because the length of the winding silk thread is required, the total length of the needed silk thread is firstly input into the length setting module, the thickness calculating module carries out relevant data calculation on the data, then the winding thickness of the silk thread is obtained, and the calculation formula of the winding thickness is as follows:
by the formula
Can judge
Then H is calculated as
Wherein L is the total length of the set silk thread,
is the vertical distance between the slide rail 6 and the lower part of the sleeve 1, Z is the total number of winding layers, r is the radius of the sleeve 1, d is the diameter length of the silk thread, n is the total number of winding layers of the silk thread,
the number of turns of the last layer, and can be made of
And the judgment result shows that the number of the channels,
the deviation angle between the connection direction of the silk thread winding point and the middle point of the slide rail 6 and the direction vertical to the slide rail 6 is
When the average molecular weight is 0, the average molecular weight,
taking half of Z, when
When the deflection angle is located at the upper side of the vertical direction, then
When is coming into contact with
When the deflection angle is located at the lower side in the vertical direction, then
；
S5: the thickness data is transmitted to the scanning module, when the scanning module scans the winding thickness of the silk thread, once the data is obtained, the signal is transmitted to the shearing module, and the shearing module starts the shearing knife 20 after acquiring the signal, so that the silk thread is sheared;
s6: after the cutting of the silk thread is finished, a liquid return unit of the system is started, the arc-shaped plate 14 slowly retracts and does not support the sleeve 1, and a larger gap is reserved between the sleeve 1 and the rotating roller 2 after the support of the arc-shaped plate 14 is lost, so that a worker can conveniently take out the sleeve and install the next sleeve 1 to perform a winding process;
s7: the following winding process repeats S1-S6 in the above steps.
A second hydraulic cylinder is arranged inside the rotary roller 2, a third hydraulic cavity 23 is arranged in the middle of the inside of the second hydraulic cylinder, a first hydraulic cavity 21 and a second hydraulic cavity 22 are respectively arranged at the upper side and the lower side of the third hydraulic cavity 23, a first push rod 24 is arranged inside the first hydraulic cavity 21, a second push rod 16 is arranged inside the second hydraulic cavity 22, the first push rod 24 and the second push rod 16 are both in sliding connection with the inside of the second hydraulic cylinder, one ends of the first push rod 24 and the second push rod 16, which are positioned outside the second hydraulic cylinder, are respectively fixedly connected with an arc-shaped plate 14, the second hydraulic pump is connected with an inner pipeline of the second hydraulic cylinder, a second rotary shaft 13 is in key connection with the right end inside of the rotary roller 2, a first rotary shaft 12 is in key connection with the left end of the inside of the rotary roller 2, the first rotary shaft 12 is connected with a central bearing of a disc 5 at the left side of the rotary roller 2, the second rotary shaft 13 is connected with a central bearing of a disc 5 at the right side of the rotary roller 2, supports 3 are respectively arranged below the left side disc 5, and the supports 3 are connected with the inner bolts of the discs 5, a rotating shaft in the motor I4 is fixedly connected with one end of a rotating shaft II 13, and a scanner 11 is arranged on the surface of the right disc 5.
The inside threaded connection of slider 9 has threaded rod 8, and threaded rod 8 is installed in the inside of slide rail 6, and the right-hand member fixed connection of rotation axis and threaded rod 8 in the motor two 7, slide rail 6 one side is installed liquid pump one, and liquid pump one is connected with the inside pipeline of hydraulic cylinder 17.
The monitoring module is electrically connected with the operation module through the data processing module, the monitoring module is used for monitoring the winding condition of the silk thread in real time and transmitting related data, the data processing module is used for acquiring data and performing related calculation so as to send an operation instruction to the device, and the operation module is used for operating each process of the winding device according to the instruction.
The induction module is electrically connected with the inductor 15, the scanning module is electrically connected with the scanner 11, and the thickness calculation module is electrically connected with the scanning module;
the induction module is used for detecting the contact of the inductor 15 on the inner wall of the sleeve 1, and then transmits information to enable the arc-shaped plate 14 to stop moving and support the sleeve 1, the scanning module is used for scanning the side surface accumulation thickness of the silk thread wound on the sleeve 1 in real time by the scanner 11, the acquisition module is used for acquiring induction data and scanning data, the length setting module is used for setting the total length of the required silk thread, the thickness calculation module is used for calculating the accumulation thickness of the silk thread according to the set length and some determined data, and the data are transmitted to the scanner 11.
The rotating speed adjusting unit is electrically connected with the first motor 4, the steering adjusting unit is electrically connected with the second motor 7, the supporting module is electrically connected with the second liquid pump, and the shearing module is electrically connected with the shearing knife 20;
the motor regulation and control module is used for regulating the operation of the first motor 4 and the second motor 7, the rotating speed regulating unit is used for regulating the rotating speed of the rotating shaft in the first motor 4, the steering regulating unit is used for regulating the forward and reverse rotation of the rotating shaft in the second motor 7, the supporting module is used for supporting and unloading the inner wall of the sleeve 1 by the arc-shaped plate 14, and the shearing module is used for receiving signals of the scanning module to shear the silk threads.
The specific operation steps of S3 are as follows:
s31: after the fixing of the silk thread head is finished, respectively starting a first motor 4 and a second motor 7;
s32: the rotation speed regulating unit mainly controls the rotation speed regulation of the rotating shaft in the first motor 4 according to
Therefore, if the rotating speed of the rotating shaft is constant all the time, the received tangential linear velocity of the rotating shaft is gradually increased along with the increase of the winding radius of the silk thread, and the silk thread made of a softer material is easy to break, so that the rotating angular velocity of the rotating shaft of the motor I4 needs to be changed and reduced according to the winding thickness in time, and the silk thread can be prevented from breaking in the winding process;
s33: when the silk threads are wound, the threaded rod 8 is driven to rotate by the rotating shaft in the motor II 7, the motor II 7 can realize bidirectional rotation of the rotating shaft, when the threaded rod 8 is driven by the rotating shaft to rotate clockwise, the sliding block 9 moves leftwards along the inside of the sliding rail 6, when the threaded rod moves to the end of the left end, the rotating shaft is controlled by the steering adjusting unit to rotate anticlockwise, the sliding block 9 moves rightwards along the inside of the sliding rail 6, and the subsequent processes repeat the steps, so that the silk threads can be uniformly wound on the sleeve 1.
After the support module finishes supporting the sleeve 1, the liquid is fed into the liquid pump from the inside of the first hydraulic cylinder 17, so that the piston rod 18 drives the lead hole 19 to ascend to the middle position of the sleeve 1, and further the silk thread is prevented from being broken due to overlarge pulling distance in the winding process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an intelligent silk thread winding roller for textile machinery, includes wind, its characterized in that: the winding device comprises a winding mechanism, a lead mechanism is arranged on the front side of the winding mechanism, a shearing mechanism is arranged above the lead mechanism, an intelligent silk thread control system is arranged in the winding device, the winding mechanism comprises a sleeve (1), a rotary roller (2) is arranged in the sleeve (1), an arc-shaped plate (14) is arranged on the surface of the sleeve (1) up and down respectively, an inductor (15) is arranged in the arc-shaped plate (14), the outer surface of the arc-shaped plate (14) is in contact with the inner wall of the sleeve (1), a liquid pump II is arranged outside the rotary roller (2), discs (5) are arranged on two sides of the rotary roller (2), a first motor (4) is fixed on the surface of each disc (5) on the right side, the lead mechanism comprises a sliding rail (6), and a second motor (7) is arranged at the right end of the sliding rail (6), a sliding block (9) is connected to the inside of the sliding rail (6) in a sliding manner, a supporting rod (10) is fixedly connected to the upper portion of the sliding block (9), a first hydraulic cylinder (17) is installed at the upper end of the supporting rod (10), a piston rod (18) is connected to the inside of the first hydraulic cylinder (17) in a sliding manner, a lead hole (19) is fixed to the top end of the piston rod (18), the shearing mechanism comprises a shearing knife (20), and the shearing knife (20) is located on one side of the lead hole (19);
the intelligent silk thread control system comprises a monitoring module, a data processing module and an operation module, wherein the monitoring module comprises an induction module and a scanning module, the data processing module comprises an acquisition module, a length setting module and a thickness calculation module, the operation module comprises a motor regulation and control module, a support module and a shearing module, the motor regulation and control module comprises a rotating speed regulation unit and a steering regulation unit, and the support module comprises a liquid outlet unit and a liquid return unit;
the intelligent silk thread control system comprises the following operation steps:
s1: when the sleeve (1) is sleeved outside the rotary roller (2), the liquid pump II is started, the arc-shaped plate (14) extends outwards and supports the sleeve (1), and then one rotary roller (2) supports a plurality of types of sleeves (1);
s2: when the arc-shaped plate (14) extends out, the inductor (15) on the arc-shaped plate (14) moves along with the arc-shaped plate (14), when the inductor (15) induces the inner wall of the sleeve (1), the induction module transmits the data to the support module, the support module enables the liquid pump II to stop discharging liquid, and the arc-shaped plate (14) is enabled to be fully contacted with the sleeve (1) and exerts supporting force on the sleeve;
s3: before the silk thread is wound, one end of the silk thread is fixed on the sleeve (1) through the lead hole (19), then the motor I (4) and the motor II (7) are both started, and the rotating speed and the rotating direction are respectively adjusted according to the winding condition;
s4: because the length of the winding silk thread is required, the total length of the needed silk thread is firstly input into the length setting module, the thickness calculating module carries out relevant data calculation on the data, and then the winding thickness of the silk thread is obtained, wherein the calculation formula of the winding thickness is as follows:
by the formula
Can judge
Then H is calculated as
Wherein L is the total length of the set silk thread,
is the vertical distance between the slide rail (6) and the lower part of the sleeve (1), Z is the total number of turns of winding one layer, r is the radius of the sleeve (1), d is the diameter length of the silk thread, n is the total number of layers of the silk thread winding,
the number of turns of the last layer, and can be made of
And the judgment result shows that the number of the channels,
the deviation angle between the connection direction of the silk thread winding point and the middle point of the slide rail (6) and the direction vertical to the slide rail (6) is formed
When the average molecular weight is 0, the average molecular weight,
taking half of Z, when
When the deflection angle is located at the upper side of the vertical direction, then
When is coming into contact with
When the deflection angle is located at the lower side in the vertical direction, then
；
S5: the thickness data is transmitted to the scanning module, when the scanning module scans the winding thickness of the silk thread, once the data is obtained, the signal is transmitted to the shearing module, and the shearing module starts a shearing knife (20) after acquiring the signal, so that the silk thread is sheared;
s6: after the cutting of the silk thread is finished, a liquid return unit of the system is started, the arc-shaped plate (14) slowly retracts and does not support the sleeve (1), and a larger gap is reserved between the sleeve (1) and the rotating roller (2) after the support of the arc-shaped plate (14) is lost, so that a worker can conveniently take out the sleeve and install the next sleeve (1) for winding;
s7: the following winding process repeats S1-S6 in the above steps.
2. The intelligent silk thread winding roller for the textile machinery as claimed in claim 1, wherein: the inner mounting of the rotary roller (2) is provided with a second hydraulic cylinder, the middle of the inner part of the second hydraulic cylinder is provided with a third hydraulic cavity (23), the upper side and the lower side of the third hydraulic cavity (23) are respectively provided with a first hydraulic cavity (21) and a second hydraulic cavity (22), the inner part of the first hydraulic cavity (21) is provided with a first push rod (24), the inner part of the second hydraulic cavity (22) is provided with a second push rod (16), the first push rod (24) and the second push rod (16) are both in sliding connection with the inner part of the second hydraulic cylinder, one ends of the first push rod (24) and the second push rod (16) which are positioned outside the second hydraulic cylinder are respectively in fixed connection with an arc plate (14), the second liquid pump is connected with an inner pipeline of the second hydraulic cylinder, the right end of the inner part of the rotary roller (2) is in key connection with a second rotating shaft (13), the left end of the rotary roller (2) is in key connection with a first rotating shaft (12), and the first rotating shaft (12) is connected with a central disc of the left side of the rotating roller (2), the central bearing of two (13) and rotatory roller (2) right side disc (5) of pivot is connected, controls the side the below of disc (5) all is provided with support (3), the inside bolted connection of support (3) and disc (5), the one end fixed connection of the inside rotation axis of motor (4) and two (13) of pivot, the right side the disc (5) install scanner (11) on the surface.
3. The intelligent silk thread winding roller for the textile machinery as claimed in claim 2, wherein: the inside threaded connection of slider (9) has threaded rod (8), install in the inside of slide rail (6) threaded rod (8), the right-hand member fixed connection of rotation axis and threaded rod (8) in motor two (7), slide rail (6) one side is installed liquid pump one, the internal pipe connection of liquid pump one and hydraulic cylinder (17).
4. The intelligent silk thread winding roller for the textile machinery as claimed in claim 3, wherein: the monitoring module is electrically connected with the operation module through the data processing module, the monitoring module is used for monitoring the winding condition of the silk thread in real time and transmitting related data, the data processing module is used for acquiring data and performing related calculation so as to send an operation instruction to the device, and the operation module is used for operating all processes of the winding device according to the instruction.
5. The intelligent silk thread winding roller for the textile machinery as claimed in claim 4, wherein: the induction module is electrically connected with the inductor (15), the scanning module is electrically connected with the scanner (11), and the thickness calculation module is electrically connected with the scanning module;
the induction module is used for detecting the contact of an inductor (15) on the inner wall of the sleeve (1) and further transmitting information to enable the arc-shaped plate (14) to stop moving and support the sleeve (1), the scanning module is used for scanning the side stacking thickness of the silk thread wound on the sleeve (1) in real time by the scanner (11), the acquisition module is used for acquiring induction data and scanning data, the length setting module is used for setting the total length of the required silk thread, and the thickness calculating module is used for calculating the stacking thickness of the silk thread according to the set length and some determined data and transmitting the data to the scanner (11).
6. The intelligent silk thread winding roller for the textile machinery as claimed in claim 5, wherein: the rotating speed adjusting unit is electrically connected with the first motor (4), the steering adjusting unit is electrically connected with the second motor (7), the supporting module is electrically connected with the second liquid pump, and the shearing module is electrically connected with the shearing knife (20);
the utility model discloses a silk thread cutting machine, including motor regulation and control module, rotation speed regulating unit, support module, shearing module, scanning module, motor I (4) and motor II (7) are used for the operation regulation of motor I (4) inside rotation axis, it is used for the rotation speed adjustment of motor I (4) inside rotation axis to turn to regulating unit and be used for the regulation of the positive reverse rotation of motor II (7) inside rotation axis, the support module is used for arc (14) to the support of sleeve pipe (1) inner wall and unloads the power, shearing module is used for receiving the scanning module signal and cuts the silk thread.
7. The intelligent silk thread winding roller for the textile machinery as claimed in claim 6, wherein: the specific operation steps of the S3 are as follows:
s31: after the fixing of the silk thread head is finished, respectively starting a motor I (4) and a motor II (7);
s32: the rotating speed regulating unit mainly controls the rotating speed regulation of the rotating shaft in the motor I (4) according to
Therefore, if the rotating speed of the rotating shaft is constant all the time, the received tangential linear velocity of the rotating shaft is gradually increased along with the increase of the winding radius of the silk thread, and the silk thread made of a softer material is easy to break, so that the rotating angular velocity of the rotating shaft of the motor I (4) needs to be changed and reduced according to the winding thickness in time, and the silk thread can be prevented from breaking in the winding process;
s33: when the silk thread is wound, the threaded rod (8) is driven to rotate by the rotating shaft in the motor II (7), the motor II (7) can realize bidirectional rotation of the rotating shaft, when the threaded rod (8) is driven by the rotating shaft to rotate clockwise, the sliding block (9) moves leftwards along the inside of the sliding rail (6), when the threaded rod moves to the end of the left end, the rotating shaft is controlled by the steering adjusting unit to rotate anticlockwise, the sliding block (9) moves rightwards along the inside of the sliding rail (6), and the steps are repeated in the subsequent process, so that the silk thread can be uniformly wound on the sleeve (1).
8. The intelligent silk thread winding roller for the textile machinery as claimed in claim 7, wherein: after the support module finishes supporting the sleeve (1), liquid is fed into the liquid pump from the interior of a pair of hydraulic cylinders I (17), so that the piston rod (18) drives the lead hole (19) to rise to the middle position of the sleeve (1), and further the silk thread is prevented from being broken due to overlarge pull distance in the winding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111185584.0A CN113620122A (en) | 2021-10-12 | 2021-10-12 | Intelligent silk thread winding roller for textile machinery |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111185584.0A CN113620122A (en) | 2021-10-12 | 2021-10-12 | Intelligent silk thread winding roller for textile machinery |
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| CN113620122A true CN113620122A (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111185584.0A Pending CN113620122A (en) | 2021-10-12 | 2021-10-12 | Intelligent silk thread winding roller for textile machinery |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114229591A (en) * | 2021-12-18 | 2022-03-25 | 扬州瑞福智能科技有限公司 | Single-shaft winding machine for winding intelligent electronic product |
| CN115029826A (en) * | 2022-06-21 | 2022-09-09 | 南通雅顺莱纺织有限公司 | Textile fabric thread arranging device with multistage heat dissipation function |
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| CN105936448A (en) * | 2016-07-12 | 2016-09-14 | 山东省科学院自动化研究所 | Emergency lighting cable pay-off and take-up length measuring device and method |
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| CN114229591A (en) * | 2021-12-18 | 2022-03-25 | 扬州瑞福智能科技有限公司 | Single-shaft winding machine for winding intelligent electronic product |
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| CN115029826A (en) * | 2022-06-21 | 2022-09-09 | 南通雅顺莱纺织有限公司 | Textile fabric thread arranging device with multistage heat dissipation function |
| CN115029826B (en) * | 2022-06-21 | 2023-09-08 | 南通雅顺莱纺织有限公司 | Textile line-following device with multistage heat dissipation function |
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Application publication date: 20211109 |