CN205802655U - A kind of fully automatic multipurpose plastic pipe winding apparatus - Google Patents

Abstract

nullA kind of fully automatic multipurpose plastic pipe winding apparatus，Composition includes mainframe、Winding displacement running gear、Ball-screw bus cable device、Pipe cutting apparatus、Rolling coiler device、Tension force meter control device、Safety device、Human-machine Control device，Two line slideways it are fixed with on rear side of the walking fixed plate of winding displacement running gear，Two ends are fixed with movable motor、Driven synchronization is taken turns，Ball-screw bus cable device is arranged on winding displacement running gear，Servomotor is connected with ball-screw strand oscillator by shaft coupling，The distance that winding displacement spacing adjusts between two proximity switches of frame can freely adjust according to package-width，Pipe cutting apparatus is arranged between two set rolling coiler devices，By changing the winding displacement bar of different in width，The plastic flexible pipe of different tube diameters can be collected、Soft ribbons，Thus realize collecting of fully automatic multipurpose plastic pipe，Reach the purpose of a tractor serves several purposes.

Description

A kind of fully automatic multipurpose plastic pipe winding apparatus

Technical field

This utility model relates to a kind of plastic pipe process equipment, specifically one and is answered in plastic pipe produces High-speed winding equipment, belong to technical field of plastic processing machinery.

Background technology

Plastic pipe is the chemical building material that high-tech is composited, and chemical building material is after steel, timber, cement, The present age emerging the fourth-largest class New Building Materials, the pipeline phase such as plastic pipe and traditional cast iron pipe, coating steel pipe, pipe of cement Ratio, has energy-saving material-saving, environmental protection, high-strength light, corrosion-resistant, inner wall smooth non-scaling, constructs and keeps in repair simplicity, service life long Etc. advantage, be widely used in building water supply and drainage, town and country plumbing, gas, electric power and cable jacket, industrial fluids conveying, The building industries such as agricultural irrigation, municipal administration, industry and agriculture field, producing along with the continuous of plastic pipe application is expanded of plastic tube Greatly, the kind of plastic pipe is also being continuously increased, and mainly has farmland discharging-irrigating tubing, combustion gas polyvinyl piping materials, PE tubing, double-walled Corrugated pipe etc..

Plastic pipe is divided into again hard tube, flexible pipe, soft ribbons, plastic flexible pipe, soft ribbons production process in, have one important Operation is to require to be wrapped on packaging tray according to packaging, rice number by the plastic flexible pipe of extrusion molding, soft ribbons, how to realize this mesh So that it is meet and produce needs, be at this moment accomplished by pipe coiling winding apparatus is processed accurately, to ensure the qualified of packaging Rate.

Utility model content

This utility model provides a kind of and is applicable to the plastic flexible pipe of plurality of specifications, soft ribbons high-speed winding device.

This utility model is solved by techniques below scheme:

A kind of fully automatic multipurpose plastic pipe winding apparatus, its special feature is: it includes mainframe, winding displacement walking dress Put, ball-screw bus cable device, pipe cutting apparatus, rolling coiler device, tension force meter control device, safety device, Human-machine Control device.

Described mainframe is formed by square tubes soldering, and its support is rectangular structure, and its upper part of the frame is designed with winding main shaft Mounting seat, winding motor mounting seat, winding displacement walking mounting seat, pipe cutting apparatus mounting seat.

Described winding displacement running gear is synchronized by fixed plate of walking, line slideway, walking sliding panel, movable motor, driving Wheel, driven synchronization wheel, Timing Belt clamping block, Timing Belt are constituted.

Described ball-screw bus cable device by winding displacement servomotor, shaft coupling, ball-screw strand oscillator, winding displacement shaft bar, Fixed wheel, winding displacement bar, winding displacement roller, winding displacement spacing adjust frame, proximity switch is constituted.

Described pipe cutting apparatus is fixed seat, turning gear, Pipe Cutting knife rest by Pipe Cutting cylinder, propelling tooth bar, rack-and-pinion Constitute.

Described rolling coiler device is designed with two sets altogether, by winding motor, winding main shaft, winder belt pulley, motor skin The big block plate of belt wheel, polywedge bet, winding, winding front apron, quick cutting ferrule, spring tube gripper, balancing weight are constituted.

Described tension force meter control device is by tension force metering support, metering roller, torsion transmitter, importing roller, correcting Roller, proximity switch are constituted.

Described safety device is made up of safety barrier, fixing axle, limit shaft, photoswitch.

Described Human-machine Control device is made up of electric cabinet, man-machine interactive system, alarm lamp.

This utility model for plastic flexible pipe, soft ribbons in high-speed production cannot the problem of auto reeling, devise one The special purpose device that kind is applicable to plastic flexible pipe, soft ribbons is collected, is used for this utility model in plastic tube product line, solves many The problem collecting difficulty when planting the flexible pipe of caliber, soft ribbons high-speed production, can effectively ensure that the yield rate of tubing.

Accompanying drawing explanation

Fig. 1 is structural representation of the present utility model.

Fig. 2 is the side schematic view of Fig. 1.

Fig. 3 is the top view of Fig. 1.

In accompanying drawing, label is expressed as follows: 1. mainframe；2. walking fixed plate；3. line slideway；4. walking sliding panel；5. row Walk motor；6. drive and synchronize wheel；The most driven synchronization is taken turns；8. Timing Belt clamping block；9. Timing Belt；10. winding displacement servomotor；11. Shaft coupling；12. ball-screw strand oscillators；13. winding displacement shaft bars；14. fixed wheels；15. winding displacement bars；16. winding displacement rollers；17. rows Distance between centers of tracks adjusts frame；18. proximity switches；19. Pipe Cutting cylinders；20. advance tooth bar；21. rack-and-pinion fix seat；22. upset teeth Wheel；23. Pipe Cutting knife rests；24. winding motor；25. winding main shafts；26. winder belt pulleys；27. motor pulleys；Wedge more than 28. Band；29. wind big block plate；30. winding front aprons；31. quick cutting ferrules；32. spring clamp devices；33. balancing weights；34. tonometeies Rice support；35. metering rollers；36. torsion transmitters；37. import roller；38. correcting rollers；39. proximity switches；40. safety Guardrail；41. fix axle；42. limited posts；43. photoswitches；44. electric cabinets；45. man-machine interactive systems；46. alarm lamps；47. Side guard plate；48. plastic tubes.

Detailed description of the invention

Referring to Fig. 1-3, this utility model is cut off by mainframe 1, winding displacement running gear, ball-screw bus cable device, tubing Device, rolling coiler device, tension force meter control device, safety device, Human-machine Control device form.Mainframe 1 is by side Sealing of tube forms, and its support is rectangular structure, its upper part of the frame be designed with winding main shaft mounting seat, winding motor mounting seat, Winding displacement walking mounting seat, pipe cutting apparatus mounting seat.

Referring to Fig. 1-3, winding displacement running gear is bolted in the winding displacement walking mounting seat of mainframe 1, by walking Fixed plate 2, line slideway 3, walking sliding panel 4, movable motor 5, driving synchronize wheel 6, driven synchronization wheel 7, Timing Belt clamping block 8, Timing Belt 9 is constituted, and is connected with mainframe 1 bottom walking fixed plate 2, is fixed with two straight lines and leads on rear side of walking fixed plate 2 Rail 3, movable motor 5 is fixed on walking fixed plate 2 both sides with driven Tong Bu wheel 7, and walking sliding panel 4 is fixed on line slideway 3 and joins On the linear bearing of set, synchronization wheel 6 is driven to be arranged on the motor shaft of movable motor 5, by adjusting the driven position synchronizing wheel 7 Timing Belt 9 can be made to be in tensioned state, and Timing Belt 9 can be tightly clipped in the end of ball-screw strand oscillator 12 by Timing Belt clamping block 8 Portion；

Referring to Fig. 1-3, ball-screw bus cable device is arranged on the walking sliding panel 4 of winding displacement running gear by bolt, By winding displacement servomotor 10, shaft coupling 11, ball-screw strand oscillator 12, winding displacement shaft bar 13, fixed wheel 14, winding displacement bar 15, row Line roller 16, winding displacement spacing adjust frame 17, proximity switch 18 is constituted, and its drive end is provided with winding displacement servomotor 10, and winding displacement is watched Taking motor 10 to be connected with ball-screw strand oscillator 12 by shaft coupling 11, winding displacement spacing adjusts frame 17 and is arranged on ball-screw row Line device 12 side, it has two elongate aperture, and two winding displacement proximity switches 18 are respectively mounted in two elongated holes, and two close Distance between switch 18 can freely adjust according to the width of packaging, is provided with winding displacement bottom ball-screw strand oscillator 12 sliding shoe Shaft bar 13, winding displacement shaft bar 13 lower end is provided with fixed wheel 14, winding displacement bar 15, and winding displacement bar front end is provided with winding displacement roller 16.

Referring to Fig. 1-2, pipe cutting apparatus is arranged between two set rolling coiler devices, is sequentially installed with from the bottom up and cuts Pipe cylinder 19, propelling tooth bar 20, rack-and-pinion fix seat 21, turning gear 22, Pipe Cutting knife rest 23, and Pipe Cutting cylinder 19 is fixed on master In the pipe cutting apparatus mounting seat of frame 1, the cylinder rod front end of Pipe Cutting cylinder 19 is provided with propelling tooth bar 20, turning gear 22 It is welded and fixed with Pipe Cutting knife rest 23, advances tooth bar 20 to fix seat 21 with turning gear 22 by rack-and-pinion and closely cooperate, gear Tooth bar mounting seat 21 is bolted on mainframe 1.

Referring to Fig. 1-3, rolling coiler device is designed with two sets altogether, including winding motor 24, winding main shaft 25, winder skin Belt wheel 26, motor pulley 27, polywedge bet 28, wind big block plate 29, winding front apron 30, quick cutting ferrule 31, spring clamp device 32, balancing weight 33, winding motor 24 is bolted in mainframe 1 winding motor mounting seat, and motor pulley 27 is installed On motor shaft, winding main shaft 25 is separately mounted to the two ends, left and right of mainframe 1 winding main shaft mounting seat by bearing block, winding Main shaft 25 is sequentially installed with winder belt pulley 26 from back to front, winds block plate 30, quick cutting ferrule 31 before big block plate 29, winding, In big block plate 29 outer circumference, spring tube gripper 32 and balancing weight 33, winder belt pulley 26 and motor belt are installed winding Wheel 27 is connected by polywedge bet 28, polywedge bet 28 can be made to be in tensioned state by the position of mobile winding motor 24.

Referring to Fig. 1-3, tension force meter control device is arranged on ball-screw strand oscillator 12 sliding shoe upper end by bolt, by Tension force metering support 34, metering roller 35, torsion transmitter 36, importing roller 37, correcting roller 38, proximity switch 39 are constituted, Tension force metering support 34 is sequentially installed with metering roller 35, torsion transmitter 36, correcting roller 38 from left to right, imports roller 37, proximity switch 39 is arranged on rear side of metering roller 35.

Referring to Fig. 1-3, safety device is arranged on mainframe 1 both sides, by safety barrier 40, fixing axle 41, limit shaft 42, photoswitch 43 is constituted, and fixing axle 41 is all welded on mainframe 1 with limit shaft 42, and safety barrier 40 is installed by bolt On fixing axle 41, photoswitch 43 is arranged on the lower section of safety barrier 40.

Referring to Fig. 1-3, Human-machine Control device is made up of electric cabinet 44, man-machine interactive system 45, alarm lamp 46, electric cabinet 44 Being fixed on mainframe 1, man-machine interactive system 45 is arranged on host computer side backplate 47, and alarm lamp 46 is arranged on electric cabinet 44 and pushes up End.

Referring to Fig. 1-3, this utility model before use, is first adjusted two winding displacements according to the package-width of plastic tube 48 and is connect The spacing of nearly switch 18, sets packaging parameter by man-machine interactive system 45, the most just completes preparation.

This utility model in use, is first wanted artificial and plastic tube 48 is sequentially passed through importing roller 37, correcting roller 38, torsion Power transmitter 36, metering roller 35, fixed wheel 14, winding displacement bar 15, winding displacement roller 16, be wrapped on winding main shaft 25, starts people Wraparound program in machine interactive system 45, is now placed in figure the A volume of drive at winding motor 24 below the winding displacement bar 15 of left side Lower along direction shown in arrow quick coiling counterclockwise, under the driving of winding displacement servomotor 10, ball-screw strand oscillator 12 starts fortune Dynamic, when the slide block on ball-screw strand oscillator 12 arrives the winding displacement proximity switch 18 of front end, winding displacement proximity switch 18 sends letter Number control winding displacement servomotor 10 reversely rotate, band movable slider moves to the back-end, arrive rear end proximity switch 18 at time send Signal controls winding displacement servomotor 10 and rotates forward, and moving and so forth, it is past both can to make to be arranged on the winding displacement bar 15 below slide block Multiple bank pipe；Owing to plastic tube 48 is through metering roller 35, thus driving metering roller 35 to rotate, proximity switch 39 will detect meter The number of turns that rice roller 35 rotates, to man-machine interactive system 45, demonstrates, through calculating, the rice number collected on a display screen.

During winding, when the slide block on ball-screw strand oscillator 12 moves back and forth, importing roller 37 and meter Plastic tube 48 between rice roller 35 there will be the situation that degree of tightness is inconsistent, thus can cause plastic tube 48 elasticity collected also Can inconsistent, and now torsion transmitter 36 can sense plastic tube 48 act on torque value thereon occur increase and decrease, from And this signal is real-time transmitted to man-machine interactive system 45, man-machine interactive system controls according to the signal being continually changing fed back to The winding speed of winding motor 24, winding speed is also followed signal to carry out corresponding increasing or decreasing, can be realized winding tension Automatically control.

When the plastic tube 48 in A volume is i.e. up to set rice number, and man-machine interactive system 45 sends signal, controls movable motor 6 rotationally clockwise, has tightly been clipped in the bottom of ball-screw strand oscillator 12 due to Timing Belt 9 by Timing Belt clamping block 8, has entered And drive ball-screw strand oscillator 12 to move above line slideway 3 to the right B volume, movable motor 6 when arriving set point position Quitting work, winding displacement bar 15 has arrived above in the of B volume appointment position, plastic tube 48 by winding displacement bar 15 band to B volume, now plastic tube 48 Not being truncated, still collecting in A volume, when reaching to set rice number, man-machine interactive system 45 sends letter to the winding motor of B volume Number, the winding main shaft of B volume starts to rotate, and meanwhile man-machine interactive system 45 sends finger to the electromagnetic valve controlling Pipe Cutting cylinder 19 Making, the cylinder rod of Pipe Cutting cylinder 19 is the most quickly released, pipe cutter under advancing the common effect of tooth bar 20 and turning gear 22 Frame 23 quickly downwardly turns over, the blade on Pipe Cutting knife rest just by plastic tube 48 fast shut-off, the spring clamp device 32 on B volume simultaneously Being clamped by the plastic tube 48 blocked, B volume of winding main shaft starts quickly to collect plastic tube 48, and workman lifts safety barrier 40, passes through Photoswitch 43 sends preparation to man-machine interactive system and unloads volume instruction, and now A involves in into unloading volume guard mode, and personnel can enter A Volume operates in working region, unclamps the quick cutting ferrule 31 of A volume, takes winding front apron 30, unloads collecting full plastic tube 48, Then winding front apron 30 and quick cutting ferrule 31 being reinstalled, put down safety barrier 40, now A involves in into work armed state.

When the plastic tube 48 in B volume is i.e. up to set rice number, and man-machine interactive system 45 controls movable motor 6 side counterclockwise To rotation, and then ball-screw strand oscillator 12 is driven to move above line slideway 3 to the left A volume, after completing change of lap action Continue at A volume of winding, work and so forth, automatic taking can be realized, by changing the winding displacement bar 15 of different in width, just may be used Collect the plastic flexible pipe of different tube diameters, soft ribbons, thus realize collecting of fully automatic multipurpose plastic pipe, reach a tractor serves several purposes Purpose.

Claims (5)

1. a fully automatic multipurpose plastic pipe winding apparatus, composition includes mainframe, winding displacement running gear, ball-screw Bus cable device, pipe cutting apparatus, rolling coiler device, tension force meter control device, safety device, Human-machine Control fill Put；Ball-screw bus cable device includes ball-screw strand oscillator；Winding displacement running gear is fixed on mainframe, ball-screw winding displacement Device is arranged on winding displacement running gear, and pipe cutting apparatus is arranged between two set rolling coiler devices, rolling coiler device Winding motor be fixed on mainframe, tension force meter control device is arranged on ball-screw strand oscillator, safety device Being arranged on mainframe both sides, Human-machine Control device is fixed on mainframe.

Fully automatic multipurpose plastic pipe winding apparatus the most according to claim 1, it is characterised in that: described winding displacement is walked Being fixed with two line slideways on rear side of the walking fixed plate of device, walking fixed plate two ends are fixed with movable motor, driven synchronization Wheel, walking sliding panel is fixed on the linear bearing that line slideway is supporting, drives and synchronizes to take turns the motor shaft being arranged on movable motor On, Timing Belt is clamped in the bottom of ball-screw strand oscillator by Timing Belt clamping block.

Fully automatic multipurpose plastic pipe winding apparatus the most according to claim 1, it is characterised in that: described ball-screw Bus cable device is arranged on winding displacement running gear, and the drive end of described ball-screw bus cable device is provided with winding displacement servomotor, Winding displacement servomotor is connected with ball-screw strand oscillator by shaft coupling, and winding displacement spacing adjusts frame and is arranged on ball-screw winding displacement Device side, the distance between two proximity switches can freely adjust according to package-width, and the winding displacement shaft bar lower end of bottom is installed There are fixed wheel, winding displacement bar, winding displacement roller.

Fully automatic multipurpose plastic pipe winding apparatus the most according to claim 1, it is characterised in that: described tubing cuts off Device is arranged between two set rolling coiler devices, is sequentially installed with Pipe Cutting cylinder from the bottom up, advances tooth bar, rack-and-pinion solid Reservation, turning gear, Pipe Cutting knife rest.

Fully automatic multipurpose plastic pipe winding apparatus the most according to claim 1, it is characterised in that: described tension force metering Controlling device and be arranged on ball-screw strand oscillator upper end, described tension force meter control device includes tension force metering support, tonometer Rice support is sequentially installed with metering roller, torsion transmitter, correcting roller from left to right, imports roller, and proximity switch is arranged on On rear side of metering roller.