CN112938629A - Cable coiling machine - Google Patents
Cable coiling machine Download PDFInfo
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- CN112938629A CN112938629A CN202110296436.XA CN202110296436A CN112938629A CN 112938629 A CN112938629 A CN 112938629A CN 202110296436 A CN202110296436 A CN 202110296436A CN 112938629 A CN112938629 A CN 112938629A
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- 238000004804 winding Methods 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 27
- 230000001105 regulatory effect Effects 0.000 claims description 24
- 230000006978 adaptation Effects 0.000 claims description 5
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 230000000630 rising effect Effects 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/283—Traversing devices driven by pneumatic or hydraulic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/52—Drive contact pressure control, e.g. pressing arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/26—Supports for guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Abstract
The invention relates to the technical field of mechanical equipment, in particular to a cable coiling machine, which comprises a roller for coiling a cable, a wire guiding mechanism for guiding the cable and an adjusting mechanism; the roller and the wire guiding mechanism respectively act on the adjusting mechanism, and the adjusting mechanism is configured to adjust the wire guiding mechanism in the process of winding the cable by the roller so that the horizontal height difference between the wire guiding mechanism and the cable on the surface of the roller is kept unchanged. The wire mechanism and the cable are adjusted by the adjusting mechanism to keep synchronous rising, so that the horizontal height difference between the wire mechanism and the cable on the surface of the roller is kept unchanged in the process of winding the cable by the roller, the limiting pressure of the cable is stable, the cable is enabled to act on the roller to balance the height and the pressure, so that the cable can be tightly attached to the roller in the process of winding the cable, the bending degree and the flatness of the cable are not affected, and the electrical performance of the cable is protected.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a cable coiling machine.
Background
The wire coiling machine is a wire coil for providing the function of winding wires and cables for industrial and mining enterprises, and is widely applied to various industries such as oil field mines, building construction, mechanical manufacturing units, scientific research units, ports and docks, markets, hotels, road and bridge construction and the like at present. However, the existing equipment is huge in size, does not have an automatic wire arranging function, can only be used on projects with low precision requirements, and can be used for tidying the wire coiling only by manual cooperation, so that the working efficiency is not high. The radio frequency cable is a high-precision cable, and the electrical performance of the radio frequency cable can be damaged to different degrees by excessive pulling, winding and bending in the production and use processes of the cable.
The high pressure of current automatic line mechanism of twining is unstable, and along with the going on of line work of twining, the epaxial height of cable constantly increases, and the spacing pressure that acts on the cable can appear changing, and the thrust that ordinary cylinder provided is spacing not stable enough yet, leads to the spacing pressure of cable to be stable inadequately.
Disclosure of Invention
In order to overcome the defects of the prior art, the technical problems to be solved by the invention are as follows: the utility model provides a cable coiling machine realizes giving the invariable laminating power of cable at the in-process of gyro wheel coiling cable.
In order to solve the technical problems, the invention adopts the technical scheme that: the cable coiling machine comprises a roller for winding a cable, a wire guiding mechanism for guiding the cable and an adjusting mechanism; the roller and the wire guiding mechanism respectively act on the adjusting mechanism, and the adjusting mechanism is configured to adjust the wire guiding mechanism in the process of winding the cable by the roller so that the horizontal height difference between the wire guiding mechanism and the cable on the surface of the roller is kept unchanged.
The invention has the beneficial effects that: the utility model provides a cable coiling machine, through setting up adjustment mechanism, make adjustment mechanism act on gyro wheel and wire mechanism simultaneously, because the level of cable gyro wheel surface cable in the coiling process rises thereupon, adjustment mechanism adjusts the level that wire mechanism and cable keep ascending in step, the level difference between the process wire mechanism of gyro wheel coiling cable and the gyro wheel surface cable keeps unchangeable with this, make the high pressure that the cable acted on the gyro wheel keep stable and realize giving the invariable laminating power of cable at the in-process of gyro wheel coiling cable, guarantee that cable coiling in-process can form inseparable laminating, and then guarantee that the bending degree and the roughness of cable coiling are not influenced, the electrical property of protection cable.
Drawings
Fig. 1 is a schematic structural diagram of a cable coiling machine according to the present invention;
fig. 2 is a schematic structural diagram of a cable coiling machine according to the present invention;
fig. 3 is a schematic structural diagram of a cable coiling machine according to the present invention;
FIG. 4 is an enlarged view of a portion of a cable winder according to the present invention;
fig. 5 is a schematic structural view of a front end wire feeding mechanism of a cable coiling machine according to the present invention;
description of reference numerals:
1. a support; 11. a connecting seat; 12. a support pillar; 111. a bearing seat; 112. an adjusting plate shaft;
2. a roller; 21. a roller;
3. a wire guide mechanism; 31. a rodless cylinder; 32. a height slider; 33. a nozzle tube; 311. a slider;
4. an adjustment mechanism; 41. a slide bar; 42. a height spring; 43. an adjusting plate; 431. a strip-shaped hole;
5. a rotating mechanism; 51. a rotating shaft; 52. a motor;
6. a balancing weight;
7. a foot switch;
8. a front end wire feeding mechanism; 81. a frame; 82. a grating sensor; 83. a movable rod; 84. a movable block; 85. a meter counter.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 5, a cable winder according to the present invention includes a roller for winding a cable, a guiding mechanism for guiding the cable, and an adjusting mechanism; the roller and the wire guiding mechanism respectively act on the adjusting mechanism, and the adjusting mechanism is configured to adjust the wire guiding mechanism in the process of winding the cable by the roller so that the horizontal height difference between the wire guiding mechanism and the cable on the surface of the roller is kept unchanged.
From the above description, the beneficial effects of the present invention are: the utility model provides a cable coiling machine, through setting up adjustment mechanism, make adjustment mechanism act on gyro wheel and wire mechanism simultaneously, because the level of cable gyro wheel surface cable in the coiling process rises thereupon, adjustment mechanism adjusts the level that wire mechanism and cable keep ascending in step, the level difference between the process wire mechanism of gyro wheel coiling cable and the gyro wheel surface cable keeps unchangeable with this, make the high pressure that the cable acted on the gyro wheel keep stable and realize giving the invariable laminating power of cable at the in-process of gyro wheel coiling cable, guarantee that cable coiling in-process can form inseparable laminating, and then guarantee that the bending degree and the roughness of cable coiling are not influenced, the electrical property of protection cable.
Furthermore, the wire guiding device also comprises a connecting seat arranged between the roller and the wire guiding mechanism;
the adjusting mechanism comprises an adjusting plate, the position between the two ends of the adjusting plate is hinged to the connecting seat, one end of the adjusting plate is located below the idler wheel and abutted to a surface cable located below the idler wheel, and the other end of the adjusting plate is connected with the wire mechanism.
According to the above description, the positions between the two ends of the adjusting plate are hinged to the connecting seat to form a seesaw structure, one end of the adjusting plate is located below the roller and abutted to the surface cable located below the roller, and the other end of the adjusting plate is connected with the wire guiding mechanism, so that the surface cable located below the roller abuts to one end of the adjusting plate along with the increase of the thickness of the cable in the winding process of the roller, so that the horizontal height of one end of the adjusting plate is adjusted downwards, the horizontal height of the other end of the adjusting plate is increased, and the increased horizontal height is matched with the winding thickness of the cable, so that the horizontal height difference between the wire guiding mechanism and the surface cable of the roller is kept unchanged.
Furthermore, the adjusting mechanism also comprises a sliding rod and a height spring;
the sliding rod is vertically arranged at the position of the other end of the adjusting plate, the height spring is movably sleeved on the sliding rod, and the wire guide mechanism is movably sleeved on the sliding rod and is abutted against the top of the height spring; the other end of regulating plate be equipped with the bar hole of slide bar looks adaptation, the regulating plate passes through bar hole and slide bar swing joint, just the lateral wall that the bar hole corresponds with the lower extreme of high spring supports and leans on.
From the above description, the wire mechanism is movably sleeved on the sliding rod and is abutted against the top of the height spring, and downward pressure is applied to the height spring through the gravity of the wire mechanism, so that the cable can be better attached to the roller in the vertical direction, and the cable winding process is guaranteed to be kept closely attached to the roller. Simultaneously, the regulating plate passes through bar hole and slide bar swing joint, just the lateral wall that the bar hole corresponds with the lower extreme of height spring supports and leans on, can drive height spring and wire mechanism synchronous rising when the level of the other end of regulating plate rises to make the level difference between wire mechanism and the gyro wheel surface cable keep unchangeable.
Further, the adjusting mechanism further comprises a balancing weight, and the balancing weight is connected with the wire guiding mechanism.
From the above description, in order to make the downward pressure be the most suitable state, adjustment mechanism still includes the balancing weight, through the balancing weight with booster unit is connected to can dispose the balancing weight of different quantity, conveniently adjust wire mechanism and act on the weight on the high spring, in order to satisfy the requirement of different cables.
Further, the wire guide mechanism comprises a transverse power device for passing the cable;
the transverse power device is movably sleeved on the sliding rod and abutted against the top of the height spring, and is configured to generate acting force in the direction from one end of the roller to one end of the roller on the cable when the cable is wound from one end of the roller to the other end of the roller.
From the above description, the lateral power device is configured to apply lateral force to the cables, so that the cables are always tightly attached to each other during the cable coiling process.
Further, the transverse power device comprises a rodless cylinder, a height sliding block and a wire nozzle mechanism through which a cable can pass;
the height sliding block is connected with the sliding rod in a sliding mode, the rodless cylinder is arranged on the height sliding block and is arranged in parallel with the roller in the axial direction, and the line nozzle mechanism is arranged on a sliding rail of the rodless cylinder and is connected with the rodless cylinder in a driving mode.
From the above description, it can be known that the rodless cylinder applies a transverse acting force to the nozzle mechanism, so as to drive the cables to move along the winding direction, and ensure that the cables can be closely attached to each other for wiring. Compared with the traditional cylinder, the pressure areas of the two sides of the piston of the rodless cylinder are equal, so that the thrust of the rodless cylinder can be kept constant, when the rodless cylinder acts on the wire nozzle mechanism, the wire nozzle mechanism and the roller can be guaranteed to move synchronously, meanwhile, the constant pressure of a cable arranged on the wire nozzle mechanism to the roller in the roller winding process can be guaranteed, the wiring of the cable is more compact, and the cable can be ensured to be attached to each other. Furthermore, the transverse power device comprises two proximity switches, the two proximity switches are respectively arranged at two ends of the rodless cylinder, induction ends of the two proximity switches are respectively arranged corresponding to positions of two ends of the roller, and the two proximity switches are respectively connected with the rodless cylinder.
From the above description, the rodless cylinder drives the slider to move in the same direction along the winding direction of the cable, and when the cable moves to the end part along the direction from one end to the other end on the roller, the proximity switch corresponding to the position of the other end of the roller senses the slider and switches the moving direction of the slider. So that the moving direction of the nozzle mechanism on the sliding block and the winding direction of the cable on the roller can be synchronously switched.
The wire guiding mechanism is arranged on one side of the wire guiding mechanism, which is far away from the roller, and is adjacent to the wire guiding mechanism; the front-end wire feeding mechanism comprises a meter counter, and a reading end of the meter counter is provided with a space for a cable to pass through.
From the above description, the front-end wire feeding mechanism plays a role in transmitting cables, and meanwhile, the meter counter can count the cables in transmission, so that statistics is facilitated.
Furthermore, the front-end wire feeding mechanism comprises a rack, a movable rod and a movable block;
the movable rod sets up in the frame just the movable rod with the axial parallel arrangement of gyro wheel, the movable block sets up at movable rod and movable rod sliding connection, meter rice ware is connected with the movable block.
From the above description, the cable moves along the winding direction while driving the movable block to slide on the movable rod through the cable so that the moving direction of the sliding block and the moving direction of the cable are consistent.
Furthermore, a gap for a cable to pass through is further formed in one side, away from the movable rod, of the rack, a grating sensor is arranged on the side wall of the rack, and the grating sensor is electrically connected with the wire mechanism.
From the above description, the wire feeding condition of the rear-end cable can be sensed through the grating sensor, and when an abnormality occurs, the wire coiling is automatically stopped, so that the cable is prevented from being knotted or excessively pulled.
Referring to fig. 1 to 5, a first embodiment of the present invention is: the cable coiling machine comprises a support 1, a roller 2 for winding a cable, a wire guiding mechanism 3 for guiding the cable and an adjusting mechanism 4. The support is composed of a bottom support erected on the ground or a supporting surface and a support frame arranged on the bottom support. The roller, the wire guiding mechanism and the adjusting mechanism are respectively arranged on the support, the upper end face of the support frame is provided with a rotating mechanism 5 for driving the roller to rotate, the rotating mechanism comprises a rotating shaft 51 and a motor 52, the rotating shaft is horizontally arranged, the motor is in driving connection with the rotating shaft, the motor is a speed-regulating direct-current motor, the rotating speed range of the motor is 0-360r/min, and the power of the motor is 180W. The idler wheel is horizontally arranged on one side of the bottom surface support, penetrates through the rotating shaft and is in driving connection with the rotating shaft so that the idler wheel can axially rotate around the rotating shaft. The wire guide mechanism and the adjusting mechanism are respectively arranged on one side of the roller and opposite to the roller.
The bottom surface support is further provided with a connecting seat 11, the connecting seat is located between the roller and the wire guide mechanism, and the center of the roller is provided with a roller 21 connected with the cable in a winding mode. The support frame is provided with a support column 12 which is arranged in parallel with the roller in the axial direction along the extending direction of the bottom surface support.
The adjustment mechanism includes a slide rod 41, a height spring 42, and an adjustment plate 43. The number of the slide bars is two, two the slide bars are respectively vertically arranged on the upper end face of the support column, and the two slide bars are respectively arranged corresponding to the positions of two ends of the roller, and the height spring is movably sleeved on the slide bars.
The regulating plate is formed by integrally forming a stainless steel plate in a shape like a Chinese character 'tu' and linear stainless steel plates which are arranged at two ends of the bottom edge of the corresponding Chinese character 'tu', respectively, and the thickness of the regulating plate is 5 mm. One end of the adjusting plate is the upper part of the corresponding convex shape of the adjusting plate, and the other end of the adjusting plate is the part except the upper part of the corresponding convex shape of the adjusting plate. The position between the both ends of regulating plate with the connecting seat is articulated, and is specific, the both ends of the upper surface of connecting seat are equipped with bearing frame 111 respectively, install a regulating plate axle 112 on the bearing frame, the both ends of regulating plate axle are articulated with the bearing frame respectively, and the line of articulated shaft with the axial direction of roller bearing is parallel. The adjusting plate is fixedly connected with the two ends of the adjusting plate through screws so that the adjusting plate can be hinged relative to the connecting seat, and the maximum swinging angle of the adjusting plate relative to the connecting seat is 60 degrees.
The width of the one end of regulating plate with the length looks adaptation of the roller bearing of gyro wheel, the one end of regulating plate is located under the roller bearing of gyro wheel and with the lower surface of roller bearing is tangent state of leaning on, simultaneously, be located on two style of calligraphy corrosion resistant plate on the other end of regulating plate be equipped with respectively with the bar hole 431 of slide bar looks adaptation, the regulating plate passes through bar hole and slide bar swing joint, just the lateral wall that the bar hole corresponds with the bottom of height spring is supported and is leaned on, and is concrete, the lateral wall that the bar hole corresponds with be equipped with annular gasket between the bottom of height spring, the lateral wall that the bar hole corresponds with the lower extreme of height spring all supports through annular gasket and supports each other.
The wire guiding mechanism comprises a transverse power device for passing the cable, and the transverse power device comprises a rodless cylinder 31, a height sliding block 32 and a wire nozzle mechanism for passing the cable. Specifically, the quantity of high slider is two, high slider inside nested have with the linear bearing of slide bar looks adaptation, two high slider overlaps respectively through linear bearing and establishes two on the slide bar with slide bar sliding connection, simultaneously, two high slider respectively with the top of high spring is supported and is leaned on. The rodless cylinder comprises a cylinder support, a linear slide rail axially parallel to the roller is arranged on the cylinder support, a sliding block 311 is arranged on the linear slide rail, and cylinder bodies in driving connection with the sliding block are respectively arranged at two ends of the cylinder support. And two ends of the cylinder bracket are respectively fixedly connected with the two height sliding blocks. The nozzle mechanism is composed of a threading block and a nozzle pipe 33, the upper end of the threading block is fixedly connected with a sliding block of the rodless cylinder, two ends of the nozzle pipe are respectively of a tubular structure, the middle section of the nozzle pipe is of an arc surface structure with the bottom being 1/4 circumferential surfaces, and the inner diameter of the nozzle pipe is matched with the diameter of the cable. The lower end of the threading block is provided with a through hole matched with the outer diameter of the nozzle tube, one end of the nozzle tube is sleeved in the through hole, and the cable penetrates through the nozzle tube and is connected with the roller in a winding mode. The rodless cylinder drives the wire nozzle mechanism to apply an acting force in the direction from the other end of the roller to one end of the cable when the cable is wound from one end of the roller to the other end of the roller; when the cable is wound from the other end of the roller to one end of the roller, the rodless cylinder is configured to apply acting force to the cable from one end of the roller to the other end of the roller, so that the cable is always attached to each other in the transverse direction in the coiling process.
The working principle is as follows: in the cable winding process, the number of turns of the cable on the rolling shaft of the roller is increased, so that the whole thickness of the rolling shaft is increased, the horizontal height between the wire mechanism and the cable on the surface of the roller is changed, the force of the wire mechanism pressing the cable downwards when the cable is wound can be changed, and the limiting pressure of the cable is not stable enough. According to the invention, the adjusting plate is additionally arranged on the adjusting mechanism, the adjusting plate is hinged with the connecting seat to form a seesaw structure, meanwhile, one end of the adjusting plate is contacted with the roller, and in the cable winding process, one end of the adjusting plate is abutted and tangent to the surface cable below the roller. The number of turns of cable winding increases, the one end of regulating plate constantly pushes down for the other end of regulating plate rises, and the other end of regulating plate acts on wire mechanism and carries out synchronous lifting to wire mechanism, and the horizontal height that just rises equals with the value of the cable diameter multiplied by the number of turns of cable winding, thereby can guarantee that the horizontal height difference between the surface cable of wire mechanism and gyro wheel top keeps unchangeable, so that wire mechanism acts on the spacing pressure keep balance of cable in vertical direction.
In this embodiment, the horizontal height of the position between the two ends of the adjusting plate is equal to or higher than the horizontal height of the lowest point of the lower surface of the roller, and one end of the adjusting plate is located below the roller and is in a state of abutting against the lower surface of the roller according to the structural principle of a seesaw.
In this embodiment, preferably, the total weight occupied by the other end of the adjusting plate is greater than the weight occupied by one end of the adjusting plate, so that the other end of the adjusting plate has a downward acting force under the influence of gravity, and the acting force at one end of the adjusting plate is upward to enable one end of the adjusting plate to be closely abutted to the lower surface of the roller.
In the embodiment, the rodless cylinder is a rodless cylinder with the model number of SMC CY 3R-10-300.
In this embodiment, the tip of the one end of regulating plate is circular roll bending structure.
In this embodiment, the adjusting mechanism further includes a balancing weight 6, and the balancing weight is detachably connected to the wire guiding mechanism. The gravity of the wire guiding mechanism is 1.6Kg, the spring force is 1.2Kg, and when the cable passes through the wire nozzle mechanism, the wire nozzle mechanism can apply certain pressure to the cable, so that the cable can be tightly attached to the surface of the cable shaft. Because the self-winding degrees of different types or thick and thin cables are different, in order to ensure that the downward pressure is in the most appropriate state, the balancing weights with different weights are matched with the wire guiding mechanism. Specifically, the balancing weight is a rectangular block made of carbon steel, the weight of the balancing weight is 0.2Kg, a first magnet is arranged on the balancing weight, a second magnet with the magnetism opposite to that of the first magnet is arranged on a sliding block of the rodless cylinder, and the balancing weight is connected with the sliding block in a magnetic attraction mode. Because its self "degree of winding" of different grade type or thickness is different, for making the decurrent pressure be in the most suitable state, can dispose the balancing weight of different quantity to adsorb on the wire piece through magnetism, be convenient for adjust the helping hand device and act on the weight on the high spring, in order to satisfy the requirement of different cables.
In this embodiment, the horizontal power device includes two proximity switches, two proximity switches set up respectively at the both ends of no pole cylinder, two proximity switch's response end corresponds the position setting at gyro wheel both ends respectively, two proximity switch is connected with no pole cylinder respectively. When the cable is wound from one end to the other end, the rodless cylinder applies acting force to the cable in the direction opposite to the winding direction of the cable, so that the cables can be tightly attached to each other. When the cable is wound to the end part, the rodless cylinder triggers the proximity switch to act, and the direction of the acting force of the rodless cylinder is switched.
In this embodiment, actuating mechanism still includes the air pressure regulating valve, the air pressure regulating valve with no pole cylinder is connected, the air pressure regulating valve sets up on the support frame. Through the air pressure regulating valve, the working air pressure of the rodless cylinder can be regulated.
In this embodiment, the device further comprises a foot switch 7, and the foot switch is electrically connected with the motor and the rodless cylinder respectively.
In this embodiment, the wire feeding device further comprises a front end wire feeding mechanism 8, and the front end wire feeding mechanism is arranged on one side of the rack and opposite to the roller. The front-end wire feeding mechanism comprises a frame 81, a grating sensor 82, a movable rod 83, a movable block 84 and a meter counter 85; the frame is a rectangular frame structure, the movable rod sets up in the frame be close to one of support serve just the movable rod with the axial parallel arrangement of gyro wheel, the movable sleeve of movable block establish on the movable rod with movable rod sliding connection, meter rice ware 85 with movable block fixed connection, be equipped with the line frame that send that two adjacent settings were equipped with on one side of movable rod was kept away from to the frame, two send and have the clearance between the line frame, the clearance can supply the cable to pass. The grating sensor is arranged on the side wall of the wire feeding rack close to the gap, and the grating sensor is electrically connected with the wire guiding mechanism.
In this embodiment, preferably, the outer diameter of the cable is 1.5mm to 7mm, and according to the difference of cable models, experiments show that the balance weight of the balancing weight and the air pressure of the air cylinder are set as shown in the following table:
| outer diameter of cable | Balance weight (Block) | Swing stem pressure (Mpa) |
| 1.5～3mm | 0～2 | 0.2～0.25 |
| 3.1～ |
2～4 | 0.25～0.35 |
| 5.1～ |
4～6 | 0.3～0.4 |
In this embodiment, the support frame still is equipped with two limiting plates in the axial that corresponds the axis of rotation, two be equipped with respectively on the limiting plate with the spacing hole of the coaxial setting of axis of rotation, the axis of rotation cover is established spacing downthehole.
In this embodiment, a drive plate is arranged at a connection part, connected with the rotating shaft, of one end, close to the support frame, of the roller, a first fixing hole matched with the rotating shaft is arranged on the drive plate, and the drive plate is connected with the rotating shaft through the first fixing hole. The end of the roller far away from the support frame is provided with a stop block, the stop block comprises a fixing hole matched with the rotating shaft, the side wall corresponding to the fixing hole is further provided with an opening and an insertion block matched with the opening, the stop block is connected with the rotating shaft through the fixing hole, and the insertion block is inserted into the opening and is abutted against the rotating shaft.
In this embodiment, the rotating mechanism is provided with an outer cover, and the outer cover covers the motor and the two limiting plates.
In summary, according to the cable winder provided by the invention, the adjusting mechanism is arranged, and the adjusting mechanism is arranged to simultaneously act on the roller and the wire guiding mechanism, so that the horizontal height of the cable on the surface of the roller rises along with the horizontal height of the cable in the winding process of the cable, and the adjusting mechanism adjusts the wire guiding mechanism to keep the horizontal height of the cable and the horizontal height of the cable to synchronously rise, so that the horizontal height difference between the wire guiding mechanism and the cable on the surface of the roller is kept unchanged in the cable winding process of the roller, the constant attaching force is given to the cable in the cable winding process of the roller by keeping the height pressure of the cable acting on the roller stable, the tight attaching is ensured in the cable winding process, the bending degree and the flatness of the cable winding are not affected, and the electrical performance of.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.
Claims (10)
1. A cable coiling machine is characterized by comprising a roller for winding a cable, a wire guiding mechanism for guiding the cable and an adjusting mechanism; the roller and the wire guiding mechanism respectively act on the adjusting mechanism, and the adjusting mechanism is configured to adjust the wire guiding mechanism in the process of winding the cable by the roller so that the horizontal height difference between the wire guiding mechanism and the cable on the surface of the roller is kept unchanged.
2. The cable winder of claim 1,
the connecting seat is arranged between the roller and the wire guide mechanism;
the adjusting mechanism comprises an adjusting plate, the position between the two ends of the adjusting plate is hinged to the connecting seat, one end of the adjusting plate is located below the idler wheel and abutted to a surface cable located below the idler wheel, and the other end of the adjusting plate is connected with the wire mechanism.
3. The cable winder of claim 2, wherein the adjustment mechanism further comprises a slide bar and a height spring;
the sliding rod is vertically arranged at the position of the other end of the adjusting plate, the height spring is movably sleeved on the sliding rod, and the wire guide mechanism is movably sleeved on the sliding rod and is abutted against the top of the height spring; the other end of regulating plate be equipped with the bar hole of slide bar looks adaptation, the regulating plate passes through bar hole and slide bar swing joint, just the lateral wall that the bar hole corresponds with the lower extreme of high spring supports and leans on.
4. The cable winder of claim 3, wherein the adjustment mechanism further comprises a weight block, the weight block being connected to the wire guide mechanism.
5. A cable winder according to claim 3, wherein the wire guide means comprises a transverse power means for passing the cable;
the transverse power device is movably sleeved on the sliding rod and abutted against the top of the height spring, and is configured to generate acting force in the direction from one end of the roller to one end of the roller on the cable when the cable is wound from one end of the roller to the other end of the roller.
6. The cable winder of claim 5, wherein the lateral power device comprises a rodless cylinder, a height slide and a nozzle mechanism through which the cable can pass;
the height sliding block is connected with the sliding rod in a sliding mode, the rodless cylinder is arranged on the height sliding block and is arranged in parallel with the roller in the axial direction, and the line nozzle mechanism is arranged on a sliding rail of the rodless cylinder and is connected with the rodless cylinder in a driving mode.
7. The cable winder according to claim 6, wherein the lateral power device comprises two proximity switches, the two proximity switches are respectively disposed at two ends of the rodless cylinder, sensing ends of the two proximity switches are respectively disposed at positions corresponding to two ends of the roller, and the two proximity switches are respectively connected to the rodless cylinder.
8. The cable winder of claim 1, further comprising a front end feed mechanism located adjacent to the wire guide mechanism on a side of the wire guide mechanism remote from the roller; the front-end wire feeding mechanism comprises a meter counter, and a reading end of the meter counter is provided with a space for a cable to pass through.
9. The cable winder of claim 8, wherein the front end feed mechanism includes a frame, a movable rod, and a movable block;
the movable rod sets up in the frame just the movable rod with the axial parallel arrangement of gyro wheel, the movable block sets up at movable rod and movable rod sliding connection, meter rice ware is connected with the movable block.
10. The cable winder according to claim 9, wherein a gap for passing the cable is further provided on a side of the frame away from the movable rod, and a grating sensor is provided on a side wall of the frame, the grating sensor being electrically connected to the wire guiding mechanism.
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| CN202110296436.XA CN112938629A (en) | 2021-03-19 | 2021-03-19 | Cable coiling machine |
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| CN202110296436.XA CN112938629A (en) | 2021-03-19 | 2021-03-19 | Cable coiling machine |
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