CN107874649B - Artificial automatic pancake machine - Google Patents
Artificial automatic pancake machine Download PDFInfo
- Publication number
- CN107874649B CN107874649B CN201711404236.1A CN201711404236A CN107874649B CN 107874649 B CN107874649 B CN 107874649B CN 201711404236 A CN201711404236 A CN 201711404236A CN 107874649 B CN107874649 B CN 107874649B
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- griddle
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- rod
- swing rod
- frame
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- 235000012771 pancakes Nutrition 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000003825 pressing Methods 0.000 claims abstract description 46
- 238000007790 scraping Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 239000011344 liquid material Substances 0.000 claims description 13
- 241001417527 Pempheridae Species 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 239000011343 solid material Substances 0.000 claims description 7
- 230000001154 acute effect Effects 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 210000003813 thumb Anatomy 0.000 claims description 2
- 244000126211 Hericium coralloides Species 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 8
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 235000013305 food Nutrition 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 235000013399 edible fruits Nutrition 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 5
- 235000019640 taste Nutrition 0.000 description 5
- 235000013601 eggs Nutrition 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000015067 sauces Nutrition 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 241000234282 Allium Species 0.000 description 2
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 2
- 241000208308 Coriandrum Species 0.000 description 2
- 235000002787 Coriandrum sativum Nutrition 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000021056 liquid food Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/10—Frying pans, e.g. frying pans with integrated lids or basting devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/10—Frying pans, e.g. frying pans with integrated lids or basting devices
- A47J37/108—Accessories, e.g. inserts, plates to hold food down during frying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Confectionery (AREA)
Abstract
The invention relates to the technical field of food processing machinery, in particular to an artificial automatic pancake machine. The existing pancake machine can only be used as auxiliary equipment for pancake processing, auxiliary materials are put in and fruits are formed step by step in a time sharing mode, and ideal mouthfeel is difficult to achieve. According to the technical scheme, a rotatable griddle is arranged on an operating table surface at the middle section of a rack, scraping blades, pressing rods and folding clamping devices are arranged around the griddle, a crane type charging barrel traveling mechanism hanging charging barrels are arranged at the upper section of the rack, and manual actions of scraping and coating paste, adding auxiliary materials, cake lifting, turning (turning) and packaging are simulated through the cooperation of the scraping blades, the pressing rods and the folding clamping devices. The invention has the advantages that: the pancake is automatically processed and manufactured by adopting the exactly same method and steps as the manual work, so that the mouthfeel of the manual manufacturing is restored to the maximum extent, the pancake has better consistency, the labor intensity is greatly reduced, and the ideal effect is achieved.
Description
Technical Field
The invention relates to the technical field of food processing machinery, in particular to an artificial automatic pancake machine.
Background
Pancake fruit is a local food with special characteristics, and traditional processing operation and technology require craftsmanship and have great skill and relatively high labor intensity. The making method and the process control directly influence the taste and mouthfeel of the pancake, such as the throwing amount of slurry, the coating of the slurry, the forming thickness of the pancake, the heating time, the baking time, the action proficiency of pancake turnup and the like, so that the common pancake making machine on the market is only used as auxiliary equipment for slurry scraping or pancake processing, and key steps such as auxiliary material throwing, pancake folding and the like are still required to be finished by manual additional processing after the accurate throwing, and the making of the pancake is still required to be carried out in a step-by-step manner due to the lack of continuity in the processing process of the pancake, so that the mouthfeel and the like of the pancake are greatly different from those of foods processed by the traditional technology. The pancake machine with very few parts and relatively high automation degree also saves only part of manpower, and the processing technologies and the manufacturing processes of feeding, folding and the like still have a large gap from the traditional manufacturing method, so that the ideal effect and taste are difficult to achieve.
Disclosure of Invention
The invention aims to provide an artificial automatic pancake machine which adopts the steps and the methods which are completely the same as those of manual processing and pancake making, simulates manual actions of scraping and coating batter, adding auxiliary materials, turning over and folding, realizes automatic processing, achieves ideal taste and reduces labor intensity.
The aim of the invention is achieved by the following technical scheme:
an artificial automatic pancake machine: comprises a frame, a power device, a heating device fixed in the frame and a control circuit; the power device and the heating device are electrically connected with the control circuit; the power device comprises a charging barrel walking driving part, a feeding driving part, a griddle driving part, a swinging rod driving part and a sweeper driving part; the device also comprises a crown block type charging barrel travelling mechanism, a liquid charging barrel, a solid charging barrel, a griddle, a scraping blade, a pressing rod, a folding gripper, a sweeper and a swing rod mechanism;
the crown block type charging barrel travelling mechanism comprises a first hanging rail, a front travelling frame, a rear travelling frame, a left travelling frame and a right travelling frame and a charging barrel hanging frame;
the first hanging rail is horizontally fixed on the upper part of the frame, and a frame body of the front-back walking frame is assembled on the first hanging rail and controlled by the feed cylinder walking driving part to move along the first hanging rail; the front and back walking frame body is provided with a second hanging rail, and the left and right walking frame is assembled on the second hanging rail and driven by the charging barrel walking driving part to move along the second hanging rail; the charging barrel hanging bracket is assembled at the lower part of the left-right walking frame; the liquid material cylinder and the solid material cylinder are hung on the material cylinder hanging bracket and are respectively connected with the feeding driving part;
the middle section of the frame is provided with an operation table top, the center of the operation table top is provided with a rotatable griddle, and a griddle driving part is connected with the griddle and drives the griddle to horizontally rotate; the heating device is fixed on the frame below the griddle;
the scraping blade, the pressing rod and the folding gripper are respectively assembled on the operation table surface at the periphery of the griddle through a swing rod mechanism; each swing rod mechanism is connected with the swing rod driving part respectively;
the scraping blade, the pressing rod and the folding gripper are driven by a swing rod of the swing rod mechanism to move up and down and horizontally respectively; the scraping blade body is assembled with the horizontal moving path of the scraping paste along the radius direction of the griddle at an acute angle;
the folding gripping device comprises a main shovel and an auxiliary shovel; the rear part of the main shovel is connected and assembled with the swing rod of the swing rod mechanism, a group of comb-shaped long through holes are arranged on the main shovel, comb teeth corresponding to the long through holes are arranged on the auxiliary shovel, the comb teeth are arranged in parallel, and the root part of the comb teeth is hinged and connected below the middle section of the main shovel through a rotating shaft; the swing rod driving part is connected with the auxiliary shovel and drives the auxiliary shovel to rotate, so that the free ends of the comb teeth synchronously turn upwards to pass through the long through holes to be above the main shovel, and form a clamping shape with the front section of the main shovel;
the brush head of the sweeper is arranged on the operation table surface in a swinging way through the supporting rod and is connected with the driving part of the sweeper; the driving part of the cleaner drives the supporting rod and the brush head to swing in the horizontal plane to scrape the surface of the griddle.
Further, the scraping blade forms an included angle of 20-60 degrees with the surface of the griddle; the included angle between the scraping blade body and the horizontal moving path of the scraping blade body for scraping the paste along the radius direction of the griddle is 10-60 degrees.
Further, the swing rod mechanism adopts a telescopic rod body structure and comprises a fixed seat and a telescopic rod serving as a swing rod, and the telescopic rod is hinged with the fixed seat; the fixed seat is fixedly connected or rotatably connected with the operation table top.
Further, the swing rod mechanism adopts a turntable structure and comprises a turntable, a guide rail, a sliding seat and a support arm serving as a swing rod; the sliding seat is in sliding connection with the rotary table through the guide rail, the support arm is hinged with the sliding seat, and the rotary table is in rotary connection with the operating table surface.
Further, the bottom of the liquid material cylinder is at least provided with a conical discharge hole, the end part of the discharge hole is provided with a valve, a nozzle or a self-closing rubber sleeve opening, and a piston is arranged in the cylinder body of the liquid material cylinder; the valve or the nozzle is connected with a control circuit, and the piston ejector rod is connected with the feeding driving part.
Further, the solid material cylinder is a cylindrical material crushing cylinder with a sector-shaped notch in section, and a crushing outlet which is laterally opened is arranged at the lower end of the side wall of the notch side of the material crushing cylinder body; an impeller type poking wheel corresponding to the position of the crushed aggregates outlet is arranged in the cylinder body, the included angle between adjacent blades of the impeller type poking wheel is the same as the sector-shaped concave unfilled angle of the cylinder body, and the two adjacent blades are matched with the crushed aggregates outlet; the impeller type thumb wheel is connected with the feeding driving part through a transmission shaft.
Further, the solid state charging barrel is a crispy cake charging barrel with a rectangular section, the lower ends of two opposite side walls of the crispy cake charging barrel are respectively provided with a crispy cake outlet and a push plate outlet which are corresponding in position, and an L-shaped push plate is arranged in the crispy cake charging barrel; the vertical surface of the L-shaped push plate is correspondingly matched with the crisp cake outlet, and the horizontal section is a supporting plate of the crisp cake and is matched with the push plate outlet; the feeding driving part is connected with the L-shaped push plate and drives the L-shaped push plate to do horizontal reciprocating motion along the outlet of the barrel bottom push plate.
Further, the solid material barrel is a ham slitting barrel, the barrel body of the ham slitting barrel is sleeve-shaped, a cutter is assembled at the opening of the lower end of the ham slitting barrel, the cutter is connected in a zigzag manner by an upper cutter body and a lower cutter body, and a knife edge is arranged at the connecting part of the upper cutter body and the lower cutter body; the feeding driving part is connected with the cutter and drives the cutter to transversely slide along the opening at the lower end of the ham slitting barrel; the lower surface of the upper cutter body is provided with bulges or grains for preventing materials from adhering.
Further, at least two pressing heads are arranged on the pressing rod.
Further, the folding gripper is also provided with an ejection mechanism, the ejection mechanism consists of a telescopic push rod and a contact, the rear end of the telescopic push rod is fixedly connected with a swing rod of a swing rod mechanism for installing the folding gripper, and the front end of the telescopic push rod is connected with the contact and points to the front end of the main shovel.
The invention has the beneficial effects that: the steps and the techniques which are completely the same as those of manual processing and manufacturing of the pancake are adopted, manual actions of scraping and coating batter, adding auxiliary materials, lifting the pancake, turning over and wrapping are simulated, the mouthfeel of manual manufacturing is reduced to the maximum extent, the ideal effect is achieved, and the labor intensity is greatly reduced. In addition, as the operation steps are strictly unified, the method has better consistency, and the whole processing process is completed in the machine cover body, so that the method is safe and sanitary.
The technical scheme of the invention is described in detail below with reference to the accompanying drawings and the specific embodiments.
Drawings
FIG. 1 is a schematic diagram of the main structure of the present invention;
FIG. 2 is a schematic view of the structure of the operation table, wiper blade, pressing bar and folding gripper of the present invention;
FIG. 3 is a schematic view of a screed and press bar installation in accordance with an embodiment of the present invention;
FIG. 4 is a schematic view of a wiper blade of the present invention;
FIG. 5 is a schematic view of a folding gripper of the present invention;
FIG. 6 is a schematic view of a liquid cartridge according to the present invention;
FIG. 7 is a schematic view of a particle drum according to the present invention;
FIG. 8 is a sectional view of the crushed aggregates drum C-C of the present invention;
FIG. 9 is a schematic view of a wafer cartridge of the present invention;
FIG. 10 is a schematic diagram of the structure of a ham slitting barrel according to the invention;
FIG. 11 is a schematic diagram of the folding and wrapping actions of the pancake according to the present invention.
Detailed Description
In the figure: 1-crown block type charging barrel travelling mechanism, 1 a-first lifting rail, 1 b-forward and backward travelling frame, 1b 1-second lifting rail, 1 c-left and right travelling frame, 1 d-charging barrel lifting frame, 2 a-liquid charging barrel, 2a 1-discharging port, 2 b-crushing barrel, 2b 1-crushing outlet, 2b 2-impeller type poking wheel, 2 c-cracker charging barrel, 2c 1-cracker outlet, 2c 2-L-shaped push plate, 2 d-ham slitting barrel, 2d 1-upper cutter body, 2d 2-lower cutter body, 2d 3-knife edge, 3-operation table top, 4-griddle, 4 a-roller, 5-scraping blade, 6-pressing rod, 6 a-pressing head, 7 a-main shovel, 7 b-auxiliary shovel, 7a 1-long through hole, 7b 1-comb teeth, 8 a-brush head, 8 b-supporting rod, 9a 1-telescopic rod, 9a 2-fixing seat, 9b 1-telescopic support, 9b 2-sliding contact, 9b 3-supporting arm, 10a telescopic rotary table, 10-push rod, and 12-telescopic rotary table.
Examples
All materials and parts of the invention are the public sales products in the market.
As can be seen from fig. 1 to 5, the technical scheme of the invention comprises a frame, a power device, a heating device 11 fixed in the frame, a control circuit, a crown block type charging barrel traveling mechanism 1, a liquid charging barrel, a solid charging barrel, a griddle 4, a scraping blade 5, a pressing rod 6, a folding gripper, a sweeper and a swing rod mechanism;
the power device and the heating device are respectively and electrically connected with the control circuit; the power device comprises a charging barrel walking driving part, charging barrel feeding driving parts, a griddle driving part, a swinging rod driving part and a sweeper driving part;
the crown block type charging barrel travelling mechanism comprises a first lifting rail 1a, a front travelling frame and a rear travelling frame 1b, a left travelling frame and a right travelling frame 1c and a charging barrel lifting frame 1d;
the first hanging rail level 1a is fixed on the upper part of the frame, and the main frame body of the front-back walking frame 1b is assembled on the first hanging rail 1a and controlled by the feed cylinder walking driving part to move along the first hanging rail 1 a; a second hanging rail 1b1 is arranged on the main frame body of the front-back walking frame 1b, and a left-right walking frame 1c is assembled on the second hanging rail 1b1 and driven by a charging barrel walking driving part to move along the second hanging rail 1b 1; the cylinder hanging bracket 1d is assembled at the lower part of the left-right walking frame 1 c; the liquid material cylinder and the solid material cylinder are hung on the material cylinder hanging bracket 1d and are respectively connected with the feeding driving part.
The bottom of the liquid material cylinder 2a is provided with at least one conical discharge port 2a1, as shown in fig. 6; the end part of the discharge port 2a1 is provided with a valve, a nozzle or a self-closing rubber sleeve port, and a piston is arranged in the cylinder body of the liquid material cylinder 2 a; the valve or the nozzle is connected with the control circuit and controls the opening and closing of the valve or the nozzle to throw materials, and the piston ejector rod is connected with the feeding driving part. In the embodiment, a hydraulic push rod is used as a feeding driving part of the liquid material cylinder 2a, and the piston is pushed to quantitatively discharge the liquid material; the liquid material barrel 2a can be provided with the number of discharge holes according to different liquid food materials, and the liquid material throwing amount can be controlled by selecting parts such as a valve, etc., for example, a barrel for containing batter or sauce is provided with a discharge hole matched with the valve or a self-closing gum cover opening; the bottom of the cylinder body for containing the egg liquid is provided with 3 to 5 discharge holes in parallel, and the discharge holes are matched with a nozzle to spray the egg liquid.
The solid material barrel comprises a crushed aggregates barrel 2b, a crisp cake material barrel 2c and a ham slitting barrel 2d which are used for containing auxiliary materials such as chopped green onion or coriander and the like, and the crushed aggregates barrel, the crisp cake material barrel and the ham slitting barrel are respectively connected with respective feeding driving parts;
the crushing cylinder 2b is a cylindrical body cylinder (see fig. 6-7) with a sector-shaped notch in the section, and a crushing outlet 2b1 which is laterally opened is arranged at the lower end of the side wall of the notch side of the crushing cylinder; an impeller type deflector wheel 2b2 is arranged in the cylinder, the impeller type deflector wheel 2b2 corresponds to the crushed aggregates outlet 2b1 in position, the angle between adjacent blades of the impeller type deflector wheel 2b2 is the same as the sector-shaped concave unfilled angle of the cylinder, the shape of each two adjacent blades is matched with that of the crushed aggregates outlet 2b1, and the two adjacent blades can seal the crushed aggregates outlet 2b1 when in standby; the impeller type poking wheel 2b2 is connected with a feeding driving part (an external stepping motor) through a transmission shaft, and each rotation angle of the impeller type poking wheel 2b2 is the same as the concave-concave included angle, so that crushed aggregates such as chopped green onion or coriander in the barrel are accurately and quantitatively fed on the cake crust in portions.
The section of the barrel of the cracker barrel 2c is rectangular, as shown in fig. 9, lower ends of two opposite side walls of the cracker barrel 2c are respectively provided with a cracker outlet 2c1 and a push plate outlet which are corresponding in position, an L-shaped push plate 2c2 is assembled in the cracker barrel 2c, the vertical surface of the L-shaped push plate 2c2 is correspondingly matched with the cracker outlet 2c1, the horizontal section is a supporting plate of a cracker, and the horizontal section is matched with the push plate outlet; the feeding driving part is connected with the L-shaped push plate 2c2 (in the example, the crispy cake charging barrel adopts a hydraulic push rod to drive the L-shaped push plate to move), so as to drive the L-shaped push plate 2c2 to horizontally reciprocate along the barrel bottom and through the push plate outlet.
In the initial state, the L-shaped push plate 2c2 is positioned in the cylinder, the vertical section of the L-shaped push plate is matched with the cracker outlet 2c1, the outlet is closed, the cracker is horizontally placed in the cylinder, and the horizontal section is supported below the cracker; when the feeding device works, the feeding driving part (the hydraulic push rod) pulls the L-shaped push plate 2c2 to withdraw from the crispy cake charging barrel 2c from the push plate outlet, so that the crispy cake falls on the bottom plate of the barrel of the crispy cake charging barrel 2c, the hydraulic push rod pushes the L-shaped push plate 2c2 to reversely move into the barrel, and the lowest crispy cake falling on the bottom plate is pushed out of the charging barrel from the crispy cake outlet 2c1 by the vertical section of the L-shaped push plate to fall on the crust, so that crispy cake feeding is realized.
The ham slitting barrel 2d is a sleeve-shaped barrel with an open bottom, a cutter is assembled at the opening of the lower end through a slideway, the cutter is connected in a zigzag shape by an upper cutter body 2d1 and a lower cutter body 2d2, and a cutter edge 2d3 is arranged at the joint of the upper cutter body and the lower cutter body; the feeding driving part is a hydraulic push rod arranged on a bracket at the lower end of the barrel, and the hydraulic push rod is connected with the cutter and drives the cutter to slide along the opening at the lower end of the barrel of the ham slitting barrel 2d so that the cutter edge transversely cuts the ham slices through the opening at the lower end of the barrel; the lower surface of the upper cutter body 2d1 is provided with bulges or grains for preventing materials from adhering.
An operation table top 3 is arranged in the middle section of the frame, a rotatable griddle 4 is assembled in the center of the operation table top 3, and a griddle driving part is connected with the griddle 4 and drives the griddle to horizontally rotate; the heating device is an electromagnetic heating device which is fixed on the frame below the griddle 4.
The feed cylinder walking driving part in the embodiment is two stepping motors respectively assembled on the front-back walking frame 1b and the left-right walking frame 1c, and controls the front-back walking frame and the left-right walking frame to move along the first hanging rail and the second hanging rail, namely, the liquid feed cylinder and the solid feed cylinder are driven to move above the griddle 4 along the horizontal plane, so that flexible feeding without dead angles is realized; the bottom of the griddle is matched with an annular track arranged on the frame in a rolling way through a roller 4a, the griddle 4 is connected with a griddle driving part through a central shaft, or an annular rack is arranged at the lower edge of the griddle and is meshed with a power output end gear of the griddle driving part (adopting a stepping motor).
The scraping blade 5, the pressing rod 6 and the folding gripper are respectively assembled on the operating table top 3 at the periphery of the griddle 4 through a swing rod mechanism; each swing rod mechanism is connected with the swing rod driving part respectively; the swing rod mechanism can adopt a telescopic rod body structure or a rotary table structure according to actual conditions.
In this embodiment, the doctor blade 5 and the pressing rod 6 may adopt a swing rod mechanism with a telescopic rod type structure, where the swing rod mechanism with a telescopic rod type structure includes a fixed seat 9a2 and a telescopic rod 9a1 serving as a swing rod, and the telescopic rod 9a1 is hinged with the fixed seat 9a 2; the fixed seat 9a2 is fixedly connected or rotatably connected with the operation table top 3.
The scraping blade 5 or the pressing rod 6 is arranged on the telescopic rod 9a1, the swing rod driving part adopts a hydraulic push rod and a stepping motor, the telescopic rod 9a1 is driven by the hydraulic push rod to stretch and retract, and the lifting and the transverse movement of the scraping blade 5 or the pressing rod 6 are controlled; because the wiper blade 5 and the pressing rod 6 are simple in actions, the swinging rod for controlling the wiper blade and the swinging rod for controlling the pressing rod are arranged on the same fixed seat in the embodiment, and the swinging rod driving part is a hydraulic push rod and a stepping motor which are arranged on the fixed seat, so that the structure is simplified. The hydraulic push rod drives the telescopic rod 9a1 to enable the scraping blade or the pressing rod to approach or depart from the fixed seat, and the two swing rods are controlled to swing in a vertical plane through the stepping motor. The hydraulic push rod can also be directly used for replacing the telescopic rod 9a1 to be connected with the scraping blade and the pressing rod.
To ensure the effect of spreading the batter, the assembly of the doctor blade 5 with the oscillating bar mechanism should satisfy the following conditions: the scraping blade 5 is obliquely arranged, and the included angle between the inclined surface of the scraping blade and the surface of the griddle 4 is 20-60 degrees; the main body of the scraping blade 5 forms an acute angle of 10-60 degrees with the horizontal moving path of the scraping blade along the radius direction of the griddle, namely, when the scraping blade scrapes the batter, the projection of the scraping blade 5 in the horizontal plane (the surface of the griddle) forms an included angle of 10-60 degrees with the horizontal moving path of the scraping blade.
The pressing rod 6 is vertically connected with the telescopic rod 9a1, and at least two pressing heads 6a are fixed on the pressing rod 6.
The folding gripper is assembled by adopting a swing rod mechanism with a turntable structure because of a large moving range, and realizes longitudinal and transverse multi-angle swing in space, and is far away from or approaches to a griddle;
the swing rod mechanism with the turntable structure comprises a turntable 9b3, a guide rail, a sliding seat 9b2 and a support arm 9b1 serving as a swing rod; the sliding seat 9b2 is in sliding connection with the rotary table 9b3 through a guide rail, the support arm 9b1 is hinged with the sliding seat 9b2, and the rotary table 9b3 is in rotary connection with the operation table top 3.
The folding gripper comprises a main shovel 7a and an auxiliary shovel 7b; the rear part of the main shovel 7a is connected and assembled with the support arm 9b1, a group of comb-shaped long through holes 7a1 are arranged on the main shovel 7a, the auxiliary shovel 7b is provided with comb teeth 7b1 corresponding to the long through holes 7a1 of the main shovel 7a, the comb teeth 7b1 are arranged in parallel, and the root part of the comb teeth 7b1 is hinged and connected below the middle section of the main shovel 7a through a rotating shaft; the swing rod driving part is connected with the rotating shaft of the auxiliary shovel 7b and drives the auxiliary shovel to rotate, so that the end parts of the comb teeth 7b1 synchronously overturn upwards to pass through the long through holes 7a1 to the upper part of the main shovel 7a and form a clamp shape with the front section of the main shovel 7 a; the swing rod driving part of the swing rod mechanism with the turntable structure adopts four stepping motors to respectively control the support arm 9b1 (swing rod), the turntable and the auxiliary shovel to rotate (wherein the auxiliary shovel rotating shaft is connected with the stepping motor through a belt), and the sliding seat slides along the guide rail.
The folding clamping device is also provided with a push mechanism for pushing food on the main shovel down the shovel body, the push mechanism consists of a telescopic push rod 10a and a contact 10b, the rear end of the telescopic push rod 10a is fixed on the support arm 9b1, and the front end of the telescopic push rod 10a is fixedly connected with the contact 10b and points to the front end of the main shovel. The telescopic push rod 10a is driven by a hydraulic push rod, and the hydraulic push rod can also be directly used for replacing the telescopic push rod 10a to be connected with the contact 10b.
The brush head 8a of the cleaner is arranged on the operation table surface 3 in a swinging way through the supporting rod 8b and is connected with the driving part of the cleaner; the driving part of the cleaner adopts a stepping motor to drive the supporting rod and the brush head 8a to swing in the horizontal plane to scrape the surface of the griddle 4.
The working process of the device is described in detail below:
(1) Starting a heating device, driving a crown block type charging barrel travelling mechanism by a charging barrel travelling driving part, firstly placing a liquid charging barrel containing batter above the center of a griddle, and pushing a piston by a charging driving part (a hydraulic push rod) to extrude the batter out of the barrel when the griddle is heated to a preset temperature, and falling into the center of the griddle;
(2) The hydraulic push rod of the scraping blade swing rod mechanism extends out and controls the telescopic rod through the stepping motor, the scraping blade is sent to and falls on the far end of the center of the griddle, a gap (cake skin thickness) is reserved between the lower edge of the scraping blade and the griddle, the griddle driving part is started to drive the griddle to horizontally rotate, meanwhile, the hydraulic push rod is used for recovering and pulling the scraping blade to horizontally move towards the edge of the griddle along the radius direction of the griddle, as the inclined surface of the scraping blade forms an included angle of 20-60 degrees with the griddle surface and the main body of the scraping blade forms an acute angle of 10-60 degrees with the movement path of the scraping blade, the batter is ensured to be gradually and outwards coated on the surface of the griddle along with the scraping blade from the center of the griddle, the phenomenon of broken holes or uneven coating cannot occur, and the telescopic rod is lifted to finish batter coating;
(3) After the batter is heated to form a cake crust, according to personal taste or preset value, the overhead travelling crane type charging barrel travelling mechanism conveys a liquid auxiliary material barrel (a liquid charging barrel for containing eggs and sauce) to the upper part of the griddle, and the charging driving part sprays auxiliary materials such as egg liquid and/or extrusion sauce to the cake crust under the control of the control circuit, and the griddle is rotationally matched while spraying the liquid auxiliary materials;
(4) According to personal tastes or preset values, the overhead travelling crane type charging barrel travelling mechanism conveys the crushed aggregates barrels, the crisp cake charging barrels and/or the ham slitting barrels which contain the solid auxiliary materials to the upper part of the griddle, and the charging driving part charges corresponding auxiliary materials under the control of the control circuit, and the griddle is matched with the solid auxiliary materials in a rotating way while charging the solid auxiliary materials;
(5) After the pancake is ripe, the griddle and the heating device are suspended, the pressing rod and the folding gripper are driven by the respective swing rod mechanisms to operate respectively, and the pancake is folded by coordination operation:
the swing rod mechanism of the pressing rod lowers the pressing rod, so that the pressing head is propped against the pancake on one side of the pressing rod, the pressing point D is in the I operation state in the figure 11, and the pancake is prevented from sliding along the surface of the griddle when the pancake crust is shoveled; the folding gripper swing rod mechanism directs the guide rail to the center of the griddle (the swing rod is directed to the center of the griddle), lowers the shovel body to the front end of the main shovel to contact the surface of the griddle, drives the fixing seat to approach the griddle to move along the guide rail, scoops one side of the pancake turner to the upper part of the main shovel, drives the auxiliary shovel to turn upwards to be in a pincer shape by the stepping motor (the swing rod driving part), turns the scooped pancake turner (pancake turner) to complete one-time folding of the operation I in fig. 11, and the folding gripper is retracted to the edge of the griddle and lifts the pressing rod;
(6) The griddle rotates 180 degrees, the pressing rod descends to enable the pressing head to be abutted to a folding position (a dotted line circle on the left side of an II operation state in fig. 11) of the pancake, and the folding clamp device repeats the folding actions of the main shovel and the auxiliary shovel in the step (5) to fold the pancake crust on the other side; the pressing rod is lifted, the auxiliary shovel is turned down and reset, the pressing rod extends forwards to abut against the second folding edge (the dotted line circle on the right side of the II operation state in fig. 11), the cake is prevented from being taken away when the main shovel is withdrawn, the folding gripper is retracted, and the second folding of the II operation in fig. 11 is completed;
(7) The griddle rotates 90 degrees, the pressing rod descends to enable the pressing head to press on the pancake (dotted line circle in III operation state in fig. 11) on the pressing rod side, the folding clamp extractor repeats the turning action of the main shovel and the auxiliary shovel in the step (5), three times of folding in III operation in fig. 11 are completed, and the pressing rod is lifted;
(8) The griddle rotates 180 degrees, the pressing rod descends to enable the pressing head to be abutted against a folded edge of the pancake (a dotted line circle in an IV operation state in fig. 11), the folding gripper cooperates with the main shovel and the auxiliary shovel to continuously fold twice, IV and V operations in fig. 11 are completed, and the pancake is folded for five times to form pancake fruits.
(9) The folding gripper is matched with the main shovel and the auxiliary shovel to clamp the pancake, the turntable rotates to enable the swing rod to swing transversely to leave the griddle, the swing rod is sent to the film pressing packaging system or the vending window, the auxiliary shovel is retracted, and the pushing mechanism pushes the pancake down the main shovel.
The folding gripper and the pressing rod can be matched for manufacturing other flour cake foods.
In the process, the heating device can automatically control the temperature according to preset parameters to prevent the cake crust from baking.
Because the preparation of the pancake is continuously finished, and the whole process simulates manual operation and precise feeding after the batter is scraped, the auxiliary materials are put in, the pancake is turned over (turned over) until the pancake is wrapped, the mouthfeel of the manual preparation is reduced to the maximum extent, and the ideal effect is achieved.
(10) After the pancake is made, the supporting rod 8b of the sweeper is driven by the stepping motor of the driving part of the sweeper to transversely swing, the sweeping brush 8a is moved to the surface of the griddle, and the sweeping brush is matched with the griddle to rotate so as to scrape the material residues on the surface of the griddle.
The foregoing has been described in some detail by way of illustration, and is presented herein by way of example only to facilitate the understanding of the principles and embodiments of the invention and its core concepts; meanwhile, as those skilled in the art will have variations in the embodiments and applications according to the ideas of the present invention, the present description should not be construed as limiting the present invention. It will be understood by those skilled in the art that other modifications, simplifications, or equivalents of parts of the technical features of the invention may be made without departing from the spirit of the invention, and are intended to be covered by the scope of the invention as claimed.
Claims (8)
1. An artificial automatic pancake machine comprises a frame, a power device, a heating device fixed in the frame and a control circuit; the power device and the heating device are electrically connected with the control circuit; the power device comprises a charging barrel walking driving part, a feeding driving part, a griddle driving part, a swinging rod driving part and a sweeper driving part;
the method is characterized in that: the device also comprises a crown block type charging barrel travelling mechanism, a liquid charging barrel, a solid charging barrel, a griddle (4), a scraping blade (5), a pressing rod (6), a folding gripper, a sweeper and a swing rod mechanism;
the crown block type charging barrel travelling mechanism comprises a first lifting rail (1 a), a front-back travelling frame (1 b), a left-right travelling frame (1 c) and a charging barrel lifting frame (1 d);
the first hanging rail (1 a) is horizontally fixed at the upper part of the frame, and a frame body of the front-back walking frame (1 b) is assembled on the first hanging rail (1 a) and controlled by the feed cylinder walking driving part to move along the first hanging rail (1 a); a second hanger rail (1 b 1) is arranged on the frame body of the front-back walking frame (1 b), and the left-right walking frame (1 c) is assembled on the second hanger rail (1 b 1) and driven by the charging barrel walking driving part to move along the second hanger rail (1 b 1); the charging barrel hanging bracket (1 d) is assembled at the lower part of the left-right walking frame (1 c); the liquid material cylinder and the solid material cylinder are hung on a material cylinder hanging bracket (1 d) and are respectively connected with a feeding driving part;
an operation table top (3) is arranged in the middle section of the frame, a rotatable griddle (4) is assembled in the center of the operation table top (3), and a griddle driving part is connected with the griddle (4) and drives the griddle to horizontally rotate; the heating device is fixed on the frame below the griddle (4);
the scraping blade (5), the pressing rod (6) and the folding gripper are respectively assembled on the operating table top (3) at the periphery of the griddle (4) through a swing rod mechanism; each swing rod mechanism is connected with the swing rod driving part respectively;
the swing rod mechanism adopts a telescopic rod body structure and/or a rotary table structure;
the swing rod mechanism of the telescopic rod body structure comprises a fixed seat (9 a 2) and a telescopic rod (9 a 1) serving as a swing rod, and the telescopic rod (9 a 1) is hinged with the fixed seat (9 a 2); the fixed seat (9 a 2) is fixedly connected or rotatably connected with the operation table top (3);
the swing rod mechanism of the turntable structure comprises a turntable (9 b 3), a guide rail, a sliding seat (9 b 2) and a support arm (9 b 1) serving as a swing rod; the sliding seat (9 b 2) is in sliding connection with the rotary table (9 b 3) through a guide rail, the support arm (9 b 1) is hinged with the sliding seat (9 b 2), and the rotary table (9 b 3) is in rotary connection with the operation table top (3);
the scraping blade (5), the pressing rod (6) and the folding gripper are driven by a swing rod of the swing rod mechanism to move up and down and horizontally respectively; the scraping blade (5) body and a horizontal moving path along the radius direction of the griddle are assembled at an acute angle;
the folding gripper comprises a main shovel (7 a) and a secondary shovel (7 b); the rear part of the main shovel (7 a) is connected and assembled with a swing rod of the swing rod mechanism, a group of comb-shaped long through holes (7 a 1) are arranged on the main shovel (7 a), comb teeth (7 b 1) corresponding to the long through holes (7 a 1) are arranged on the auxiliary shovel (7 b), the comb teeth (7 b 1) are arranged in parallel, and the root parts of the comb teeth are hinged below the middle section of the main shovel (7 a) through a rotating shaft; the swing rod driving part is connected with the auxiliary shovel (7 b) and drives the auxiliary shovel to rotate, so that the free end of each comb tooth (7 b 1) synchronously turns upwards to pass through the long through hole (7 a 1) to be above the main shovel (7 a) and form a clamping shape with the front section of the main shovel (7 a);
the brush head (8 a) of the cleaner is arranged on the operation table (3) in a swinging way through a supporting rod (8 b) and is connected with the cleaner driving part; the cleaner driving part drives the supporting rod and the brush head (8 a) to swing in the horizontal plane to scrape the surface of the griddle (4).
2. An artificial automatic pancake machine as claimed in claim 1, wherein: the scraping blade (5) forms an included angle of 20-60 degrees with the surface of the griddle (4); the included angle between the main body of the scraping blade (5) and the horizontal moving path of the scraping blade for scraping the paste along the radius direction of the griddle is 10-60 degrees.
3. An artificial automatic pancake machine as claimed in claim 1, wherein: the bottom of the liquid material cylinder (2 a) is at least provided with a conical discharge hole (2 a 1), the end part of the discharge hole (2 a 1) is provided with a valve, a nozzle or a self-closing rubber sleeve opening, and a piston is arranged in the cylinder body of the liquid material cylinder (2 a); the valve or the nozzle is connected with a control circuit, and the piston ejector rod is connected with the feeding driving part.
4. An artificial automatic pancake machine as claimed in claim 1, wherein: the solid material cylinder is a cylindrical material crushing cylinder (2 b) with a sector-shaped notch in the section, and a material crushing outlet (2 b 1) which is laterally opened is arranged at the lower end of the side wall of the notch side of the material crushing cylinder (2 b); an impeller type poking wheel (2 b 2) corresponding to the position of the crushed aggregates outlet (2 b 1) is arranged in the cylinder, the included angle between the adjacent blades of the impeller type poking wheel (2 b 2) is the same as the sector-shaped concave unfilled angle of the cylinder, and the two adjacent blades are matched with the crushed aggregates outlet (2 b 1); the impeller type thumb wheel (2 b 2) is connected with the feeding driving part through a transmission shaft.
5. An artificial automatic pancake machine as claimed in claim 1, wherein: the solid state charging barrel is a crispy cake charging barrel (2 c) with a rectangular section, the lower ends of two opposite side walls of the crispy cake charging barrel (2 c) are respectively provided with a crispy cake outlet (2 c 1) and a push plate outlet which are corresponding in position, and an L-shaped push plate (2 c 2) is arranged in the crispy cake charging barrel (2 c); the vertical surface of the L-shaped push plate (2 c 2) is correspondingly matched with the crisp cake outlet (2 c 1), and the horizontal section is a supporting plate of the crisp cake and is matched with the push plate outlet; the feeding driving part is connected with an L-shaped push plate (2 c 2) and drives the L-shaped push plate to do horizontal reciprocating motion along the cylinder bottom through the push plate outlet.
6. An artificial automatic pancake machine as claimed in claim 1, wherein: the solid charging barrel is a ham slitting barrel (2 d), the barrel of the ham slitting barrel (2 d) is sleeve-shaped, a cutter is assembled at the opening of the lower end, the cutter is connected in a zigzag manner by an upper cutter body (2 d 1) and a lower cutter body (2 d 2), and a cutter edge (2 d 3) is arranged at the connecting part of the upper cutter body and the lower cutter body; the feeding driving part is connected with the cutter and drives the cutter to transversely slide along the opening at the lower end of the barrel of the ham slitting barrel (2 d); the lower surface of the upper cutter body (2 d 1) is provided with bulges or grains for preventing materials from adhering.
7. An artificial automatic pancake machine as claimed in claim 1, wherein: at least two pressing heads (6 a) are arranged on the pressing rod (6).
8. An artificial automatic pancake machine as claimed in claim 1, wherein: the folding gripper is also provided with an ejection mechanism, the ejection mechanism consists of a telescopic push rod (10 a) and a contact (10 b), the rear end of the telescopic push rod (10 a) is fixedly connected with a swing rod mechanism swing rod of the folding gripper, and the front end of the telescopic push rod (10 a) is connected with the contact (10 b) and points to the front end of the main shovel.
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| CN201711404236.1A CN107874649B (en) | 2017-12-22 | 2017-12-22 | Artificial automatic pancake machine |
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| CN201711404236.1A CN107874649B (en) | 2017-12-22 | 2017-12-22 | Artificial automatic pancake machine |
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| CN111480666A (en) * | 2020-03-30 | 2020-08-04 | 广州泽威金属机械有限公司 | Automatic thousand layers of durian cake processing equipment of pipelined |
| CN111616615A (en) * | 2020-04-24 | 2020-09-04 | 张毅 | Unmanned full-automatic pancake fruit processing device and processing method |
| WO2022086442A1 (en) * | 2020-10-19 | 2022-04-28 | National University Of Singapore | Egg cooking apparatus |
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