CN109730102B - Simple automatic pancake machine - Google Patents
Simple automatic pancake machine Download PDFInfo
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- CN109730102B CN109730102B CN201910077677.8A CN201910077677A CN109730102B CN 109730102 B CN109730102 B CN 109730102B CN 201910077677 A CN201910077677 A CN 201910077677A CN 109730102 B CN109730102 B CN 109730102B
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- 235000012771 pancakes Nutrition 0.000 title claims abstract description 89
- 238000010438 heat treatment Methods 0.000 claims abstract description 150
- 230000007480 spreading Effects 0.000 claims abstract description 81
- 238000003892 spreading Methods 0.000 claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000007790 scraping Methods 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 14
- 230000007306 turnover Effects 0.000 claims description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 239000003921 oil Substances 0.000 claims description 38
- 238000005507 spraying Methods 0.000 claims description 17
- 235000013312 flour Nutrition 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 235000015067 sauces Nutrition 0.000 claims description 6
- 240000004160 Capsicum annuum Species 0.000 claims description 5
- 235000003434 Sesamum indicum Nutrition 0.000 claims description 5
- 239000002199 base oil Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 244000000231 Sesamum indicum Species 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000013399 edible fruits Nutrition 0.000 abstract description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 238000007598 dipping method Methods 0.000 description 5
- 241000207961 Sesamum Species 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Baking, Grill, Roasting (AREA)
- Confectionery (AREA)
Abstract
The invention relates to a simple automatic pancake machine, wherein a baking pan is arranged in the middle of the upper end of a workbench, a portal frame crossing the baking pan is fixedly arranged at the upper end of the workbench, a pancake spreading assembly is arranged on the portal frame in a driving manner, and the pancake spreading assembly can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below a portal frame on one horizontal and transverse side of the baking pan, an oil scraping mechanism is arranged on a workbench below the portal frame on the other horizontal and transverse side of the baking pan, and a heating cover is hinged on the workbench on one horizontal and longitudinal side of the baking pan; a tray is arranged on the workbench at the other side of the horizontal and longitudinal direction of the baking pan. The manufacturing device is fully-closed full-automatic processing, is not influenced by external environments such as wind and rain, ensures food sanitation, ensures food safety, and ensures that the taste of each set of pancake fruits is uniform due to the fact that the machine operation is not influenced by individual differences of operators and the taste is uniformly controlled by a program.
Description
Technical Field
The invention belongs to the field of food processing machinery, and particularly relates to a simple automatic pancake machine.
Background
The traditional Tianjin pancake is always popular with Tianjin and even nationwide people as a representative food, and is indispensable as the breakfast of Tianjin, but the traditional pancake is manufactured by manpower, and can not be shielded even if exposed in the open air in wind and rain, and the sanitary condition is different from person to person.
After searching, the following published patent documents were found:
a pancake machine (application number 201810678138.5) imitating manual operation has the defects of complex structure, high cost, poor taste of the pancake made by the conventional pancake machine and the like. The technical scheme of the invention comprises a frame, a griddle arranged in the middle of the frame, a crown block type conveying mechanism, a scraping mechanism, a clamping mechanism, a first transmission mechanism, a second transmission mechanism, a liquid material cylinder and a solid material cylinder; the first and second transmission mechanisms are used for controlling the liquid and solid charging barrels to throw food materials, and the liquid and solid charging barrels are respectively matched with the scraping mechanism and the clamping mechanism to simulate actions such as manual actions of scraping paste, cake lifting, folding, wrapping and the like. The invention has the advantages that: the material cylinder is reasonably arranged, the equipment structure is simplified, the cost is reduced, the pancake is manufactured by adopting the processing method and steps which are completely the same as those of manpower, the raw materials are accurately put in, and the taste of the traditional pancake is reduced.
A double-sided heating pancake machine (application number 201811240547.3) comprises a frame, wherein a main bottom plate is fixed on the top surface of a top plate of the frame, an installation groove is formed in the middle of the top surface of the main bottom frame, a heating block is fixed in the installation groove, an upper supporting plate is fixed on the top surface of the main bottom frame, the upper part of the heating block extends out of an installation through groove of the upper supporting plate, a pancake bottom plate is fixed on the top surface of the upper supporting plate, a heating groove is formed in the bottom surface of the pancake bottom plate, an upper part of the heating block is inserted and clamped in the heating groove, and a pancake top plate is hinged on the pancake bottom plate; the upper heating support frame is fixed on the top plate of the frame, the adjusting motors are fixed on the top surfaces of two sides of the upper heating support frame, which are connected with the main board, the lower connecting plate is fixed on the lower part of the two side supporting plates of the upper heating support frame, the lower end of the adjusting screw is hinged on the lower connecting plate, and the upper end of the adjusting screw is hinged on the connecting main board. The pancake can be made into double-sided stereoscopic pancake, the appearance of the pancake is more attractive, and the pancake can be heated uniformly without overturning.
A pancake machine (application number 201810808041.1) comprising: the device comprises a griddle plate, a flour paste barrel, a dipping device and a conveying device, wherein the dipping device is arranged on the conveying device and comprises a dipping head capable of being extruded and deformed and an extrusion mechanism, micropores capable of adhering flour paste are formed in the surface of the dipping head, the extrusion mechanism is matched with the griddle plate and can extrude the dipping head to deform, and flour paste of a sticky tape is spread on the griddle plate in a flat mode. The pancake making machine can automatically make pancake, saves labor and has high efficiency.
The comparison analysis shows that the technical scheme of the document and the patent application is quite different, and the manufacturing effect is necessarily different from that of the technical scheme.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a simple automatic pancake machine which has a simple structure, reasonable design and convenient operation.
The invention solves the technical problems by adopting the following technical scheme:
a simple automatic pancake machine comprises a workbench, a double-sided heating disc, a portal frame, a pancake spreading component, a cleaning mechanism, a pancake shoveling mechanism, an oil scraping mechanism, a heating cover, a tray and an electric control cabinet, wherein the double-sided heating disc is installed in the middle of the upper end of the workbench, the portal frame crossing the double-sided heating disc is fixedly arranged at the upper end of the workbench, the pancake spreading component is installed on the portal frame in a driving manner, and the pancake spreading component can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below a portal frame on one horizontal side of the double-sided heating disc, an oil scraping mechanism is arranged on a workbench below a portal frame on the other horizontal side of the double-sided heating disc, a heating cover is hinged on a workbench on one horizontal and longitudinal side of the double-sided heating disc, and the heating cover can be buckled and covered at the upper end of the double-sided heating disc; a tray is arranged on a workbench on the other side of the horizontal longitudinal direction of the double-sided heating plate, and can move below the double-sided heating plate; an electric control cabinet is arranged on the outer side of the workbench.
In addition, one side of an upper cross beam of the portal frame is provided with a horizontal and transverse parallel rail, and a cake spreading assembly is arranged on the parallel rail in a sliding manner; a horizontal transverse through groove is formed in the upper cross beam between the parallel tracks, and a cake spreading component is arranged in the through groove in a limiting sliding manner; a cake spreading component driving air cylinder which is horizontally arranged is arranged on the other side of the upper cross beam, the end part of a piston rod of the cake spreading component driving air cylinder is connected with the cake spreading component, and the cake spreading component is driven to move along parallel tracks.
Moreover, the specific mounting structure of the tray: tray rails are symmetrically arranged on two sides in the frame below the cake shoveling mechanism, tray sliding blocks are slidably embedded on the tray rails, the tray sliding blocks on the tray rails on two sides are fixedly arranged on two sides of a tray, the tray is of a rectangular plate structure, one longitudinal side of the tray is connected with a tray cylinder, and the tray cylinder is fixedly arranged on the outer side of the workbench.
The cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate, a primary lifting cylinder, a secondary lifting plate, a secondary lifting cylinder, a cake spreading motor and a cake spreading scraping plate, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the primary lifting plate is arranged at the front end of the positioning plate in a sliding manner up and down, the primary lifting cylinder is vertically arranged on the positioning plate, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor.
Moreover, the double-sided heating plate is installed on the workbench in a turnover way, and the specific installation structure is as follows: a bearing seat is respectively arranged on two lateral sides of the middle part of the upper end of the workbench, a turnover shaft is hinged in the bearing seat, the turnover shafts on two lateral sides are respectively and fixedly arranged at two radial ends of the double-sided heating plate, a turnover gear is coaxially and fixedly arranged on the turnover shaft on one side, a turnover rack is meshed with the lower end of the turnover gear, the turnover rack drives a piston rod connected with a turnover cylinder, and the turnover cylinder is fixedly arranged in the workbench; the two ends of the heating plate are respectively fixedly provided with a crescent plate, and the outer edge of one radial end of the double-sided heating plate is fixedly provided with a limiting block which is correspondingly limited and pressed at the middle part of the upper end of one crescent plate; when the overturning cylinder drives the double-sided heating plate to overturn to the other side, the limiting block is pressed at the middle part of the upper end of the other crescent plate.
The cleaning mechanism comprises a water tank, brush rollers, a water spraying pipe, a water outlet and a water return tank, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, the water spraying pipe is arranged above one side of the water tank, water spraying holes facing the brush rollers are formed in the water spraying pipe, and the water spraying pipe and the brush rollers clean together and cool the cake spreading scraper; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spray pipe through a pipeline, and the cleaning water is recycled.
The oil scraping mechanism comprises a swing shaft, a swing rod air cylinder, a swing and turning rod, a swing and turning support, an oil scraping motor and an oil scraping plate, wherein a hanging frame is arranged at the lower end of the workbench, the swing rod air cylinder is hinged in the hanging frame through the swing shaft, a piston rod of the swing rod air cylinder is upwards hinged with one end of the swing and turning rod, the middle turning angle position of the swing and turning rod is hinged on the swing and turning support, the swing and turning support is fixedly arranged on the workbench, the oil scraping motor is arranged at the other end of the swing and turning rod, and the oil scraping plate is radially and fixedly arranged on a driving shaft of the oil scraping motor; a transverse pushing cylinder is arranged on the workbench at one side of the swing bracket.
Moreover, the cake shoveling mechanism comprises a cake shoveling sliding rail, a cake shoveling sliding block, a cake shoveling and a cake shoveling cylinder, wherein the cake shoveling sliding rail is fixedly arranged on the workbench at two sides below the double-sided heating plate symmetrically, the cake shoveling sliding blocks are respectively and slidably embedded on the cake shoveling sliding rail, a cake shoveling is fixedly arranged between the cake shoveling sliding blocks at two sides, the cake shoveling is tightly pressed and attached to the crescent plate or the lower end of the double-sided heating plate, the cake shoveling cylinder parallel to the cake shoveling sliding rail is fixedly arranged at the outer side of the workbench, a piston rod of the cake shoveling cylinder is fixedly connected with the cake shoveling end part, and the cake shoveling cylinder drives the cake shoveling to move along the cake shoveling sliding rail in a telescopic manner, so that the cake is shoveled with the dough. The initial position of cake shovel is located the crescent moon plate lower extreme, and after the face cake of two-sided heating dish lower extreme reached preset heating time, cake shovel cylinder drive cake shovel along cake shovel slide rail removes through two-sided heating dish and reaches opposite side crescent moon plate position to make the complete two-sided heating dish that breaks away from of face cake.
Moreover, the specific mounting structure of the heating cover: the heating cover body is internally provided with an electric heating wire, the middle part of the outer side of the heating cover body is fixedly provided with a turnover rod, the lower end of the turnover rod extends out of the heating cover body and is fixedly arranged in the middle of a rotating shaft, two ends of the rotating shaft are respectively arranged on a workbench through bearing seats, a turnover cover gear is coaxially and fixedly arranged on the rotating shaft on one side of the heating cover body, the turnover cover gear is meshed with a turnover cover rack, the turnover cover rack is arranged on the workbench in a limiting sliding manner, the turnover cover rack is connected with a turnover cover cylinder, the turnover cover cylinder is arranged on the workbench, the turnover cover cylinder drives the turnover cover rack to move, the turnover cover gear is driven to rotate, and then the heating cover body is driven to swing through the rotating shaft, and the double-sided heating disc is buckled or opened.
A simple processing method of an automatic pancake machine is characterized in that: the method comprises the following steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake:
the electric control cabinet sends out an instruction for starting processing, the oil scraping mechanism scrapes a layer of base oil on the upper end of the double-sided heating plate, the cake spreading component spreads cakes on the upper end of the double-sided heating plate, and the cake spreading component prepares flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry;
(3) Baking cake: the heating cover is turned over and buckled at the upper end of the double-sided heating disc to heat, and the heating cover is turned up after the set time is reached;
the double-sided heating plate is turned over, one end with the dough cake is turned over to the lower end, the double-sided heating plate continues to heat, and the other end of the double-sided heating plate is turned over to a position facing upwards horizontally;
the oil scraping mechanism and the cake spreading component act again, and the cake spreading step in the step (2) is repeated;
after the set time is reached, the cake shoveling mechanism at the lower end of the double-sided heating plate shovels the cake at the lower end of the double-sided heating plate, and the cake falls onto the tray;
(4) The tray moves to the outer side of the double-sided heating plate along the tray track, and subsequent cake stacking and packaging operations are performed manually.
The invention has the advantages and positive effects that:
1. the manufacturing device is fully-closed full-automatic processing, is not influenced by external environments such as wind and rain, ensures food sanitation, ensures food safety, and ensures that the taste of each set of pancake fruits is uniform due to the fact that the machine operation is not influenced by individual differences of operators and the taste is uniformly controlled by a program.
2. The cake spreading component adopts a two-stage lifting structure, can effectively ensure that uniform cake is formed, and an egg layer with uniform thickness is formed on the cake, and has the advantages of simple and practical structure and strong reliability.
3. The double-sided heating plate adopts a double-sided heating plate structure, and both sides can be used for processing, so that the processing efficiency is effectively improved, and the positioning structure of the crescent plate and the limiting block can effectively ensure that the plate surfaces at both sides are kept at the horizontal position during processing, thereby ensuring that the thickness of a dough cake is uniform.
4. The invention has the advantages of high processing speed, high structural coordination degree of each part, full time saving, capability of producing one set of finished pancake per minute through testing, higher speed than manual pancake spreading, time saving and capability of meeting the demands of people on duty and school.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged partial schematic view of portion A of FIG. 1;
FIG. 3 is a schematic perspective view of another angle of the present invention;
FIG. 4 is an enlarged partial schematic view of portion B of FIG. 3;
FIG. 5 is a front view of the present invention;
FIG. 6 is a C-C cross-sectional view of FIG. 5 (tray portion not shown);
FIG. 7 is a schematic perspective view of a double-sided heating plate portion;
fig. 8 is a schematic view of another angle of the double sided heating plate portion.
Detailed Description
The invention will now be described in further detail by way of specific examples, which are given by way of illustration only and not by way of limitation, with reference to the accompanying drawings.
A simple automatic pancake machine comprises a workbench 7, a double-sided heating disc 4, a portal frame 1, a pancake making component 8, a cleaning mechanism 6, a pancake making mechanism 5, an oil scraping mechanism 3, a heating cover 2, a tray 10 and an electric control cabinet 9, wherein the double-sided heating disc is installed in the middle of the upper end of the workbench; a cleaning mechanism is arranged on a workbench below a portal frame on one horizontal side of the double-sided heating disc, an oil scraping mechanism is arranged on a workbench below a portal frame on the other horizontal side of the double-sided heating disc, a heating cover is hinged on a workbench on one horizontal and longitudinal side of the double-sided heating disc, and the heating cover can be buckled and covered at the upper end of the double-sided heating disc; a movable tray is arranged on the workbench at the other side of the horizontal longitudinal direction of the double-sided heating plate, and can move below the double-sided heating plate; an electric control cabinet is arranged on the outer side of the workbench.
A horizontal and transverse parallel track 1-3 is arranged on one side of an upper cross beam 1-2 of the portal frame, and a cake spreading component is arranged on the parallel track in a sliding manner; a horizontal transverse through groove is formed in the upper cross beam between the parallel tracks, and a cake spreading component is arranged in the through groove in a limiting sliding manner; a cake spreading component driving air cylinder 1-1 which is horizontally arranged is arranged at the other side of the upper beam, the end part of a piston rod of the cake spreading component driving air cylinder is connected with the cake spreading component, and the cake spreading component is driven to move along parallel tracks.
Specific mounting structure of tray: tray rails 10-1 are symmetrically arranged on two sides in a frame below the cake shoveling mechanism, tray sliding blocks 10-2 are respectively and slidably embedded on the tray rails, the tray sliding blocks on the tray rails on two sides are respectively and fixedly arranged on two sides of a tray, the tray is of a rectangular plate body structure, one longitudinal side of the tray is connected with a tray cylinder 10-4, and the tray cylinder is fixedly arranged on the outer side of a workbench. The tray cylinder drives the tray to move through the extension and contraction of the piston rod.
The cake spreading assembly 8 is arranged on a portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate 8-1, a primary lifting plate 8-3, a primary lifting cylinder 8-2, a secondary lifting plate 8-5, a secondary lifting cylinder 8-4, a cake spreading motor 8-6 and a cake spreading scraper 8-7, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the front end of the positioning plate is provided with the primary lifting plate in a sliding manner up and down, the positioning plate is vertically provided with the primary lifting cylinder, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor; the batter spray pipe, the egg liquid spray pipe, the flour sauce tank, the chilli sauce tank and the sesame scattering tank are arranged at the lower part of the secondary lifting plate, the batter spray pipe is connected with the batter tank, the egg liquid spray pipe is connected with the egg liquid tank, and the electromagnetic valves are respectively arranged for controlling the quantitative discharging, so that the same dose of food materials are ensured to be put in each time.
The double-sided heating plate is installed on the workbench in a turnover way, and the specific installation structure is as follows: the middle part of the upper end of the workbench is respectively provided with a bearing seat 4-8 at two lateral sides, the bearing seats are respectively hinged with a turnover shaft 4-4, the turnover shafts at two lateral sides are respectively and fixedly arranged at two radial ends of the double-sided heating plate 4-1, the turnover shaft at one side is coaxially and fixedly provided with a turnover gear 4-5, the lower end of the turnover gear is meshed with a turnover rack 4-6, the turnover rack drives a piston rod connected with a turnover cylinder 4-7, and the turnover cylinder is fixedly arranged in the workbench. The turnover cylinder drives the turnover reciprocating rack to move, so that the turnover gear is driven to rotate, and the double-sided heating plate is driven to turn over; in order to ensure the levelness of the double-sided heating plate, a crescent plate 4-3 is fixedly arranged on the workbench at two longitudinal sides of the heating plate, a limiting block 4-2 is fixedly arranged at the outer edge of one radial end of the double-sided heating plate, and the limiting block is correspondingly limited at the middle part of the upper end of one crescent plate; when the overturning cylinder drives the double-sided heating plate to overturn to the other side, the limiting block is propped against the middle part of the upper end of the other crescent plate; the overturning cylinder keeps pushing force, so that the limiting block is always pressed on the crescent plate, and the double-sided heating plate is ensured to be kept in a horizontal state during processing.
The cleaning mechanism 6 comprises a water tank 6-3, brush rollers 6-1, a water spraying pipe 6-2, a water outlet 6-4 and a water return tank 6-5, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, a water spraying pipe is arranged above one side of the water tank, water spraying holes facing the brush rollers are formed in the water spraying pipe, and the water spraying pipe and the brush rollers clean a cake spreading scraper together; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spray pipe through a pipeline, and clean water is recycled, so that the water tank is clean and environment-friendly.
The oil scraping mechanism comprises a swinging shaft 3-5, a swinging rod cylinder 3-4, a swinging turning rod 3-1, a swinging bracket 3-6, an oil scraping motor 3-3 and an oil scraping plate 3-2, wherein a hanging frame is arranged at the lower end of a workbench, a swinging rod cylinder is hinged in the hanging frame through the swinging shaft, a piston rod of the swinging rod cylinder is upwards provided with one end of the swinging turning rod, the middle turning angle position of the swinging turning rod is hinged on the swinging bracket, the swinging bracket is fixedly arranged on the workbench, the other end of the swinging turning rod is provided with the oil scraping motor, and a driving shaft of the oil scraping motor is radially fixedly provided with the oil scraping plate.
The pancake turner mechanism comprises a pancake turner sliding rail 5-3, a pancake turner sliding block 5-4, a pancake turner 5-2 and a pancake turner air cylinder 5-1, wherein the pancake turner sliding rails are symmetrically and fixedly arranged on the working tables at two sides below the double-sided heating plate, the pancake turner sliding blocks are respectively and slidably embedded on the pancake turner sliding rails, a pancake turner is fixedly arranged between the pancake turner sliding blocks at two sides, the pancake turner is tightly pressed and attached to a crescent plate or the lower end of the double-sided heating plate, the pancake turner air cylinder parallel to the pancake turner sliding rail is fixedly arranged at the outer side of the working table, a piston rod of the pancake turner air cylinder is fixedly connected with the pancake turner end, and the pancake turner air cylinder drives the pancake turner to stretch along the pancake turner sliding rail, so that a pancake turner is turned down. The initial position of cake shovel is located the crescent moon plate lower extreme, and after the face cake of two-sided heating dish lower extreme reached preset heating time, cake shovel cylinder drive cake shovel along cake shovel slide rail removes through two-sided heating dish and reaches opposite side crescent moon plate position to make the complete two-sided heating dish that breaks away from of face cake.
Specific mounting structure of heating lid: the heating cover body 2-3 is internally provided with an electric heating wire, the middle part of the outer side of the heating cover body is fixedly provided with a turnover rod 2-2, the lower end of the turnover rod extends out of the heating cover body and is fixedly arranged in the middle of a rotating shaft 2-4, two ends of the rotating shaft are respectively arranged on a workbench through bearing seats 2-7, the rotating shaft on one side of the heating cover body is coaxially and fixedly provided with a turnover gear 2-5, the turnover gear is meshed with a turnover rack 2-6, the turnover rack is arranged on the workbench in a limiting sliding manner, the turnover rack is connected with a turnover cylinder 2-1, the turnover cylinder is arranged on the workbench, and the turnover cylinder drives the turnover rack to move so as to drive the turnover gear to rotate, and then the rotating shaft drives the heating cover body to swing, buckle or open the double-sided heating disc.
The control process is described in terms of working steps, and the configuration in the electric control cabinet is not described in detail.
The manufacturing process of the manufacturing machine comprises the following steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake: the electric control cabinet receives an instruction of starting processing, the oil scraping mechanism scrapes a layer of base oil on the upper end of the double-sided heating plate, the cake spreading component spreads cakes on the upper end of the double-sided heating plate, and the cake spreading component prepares flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry;
taking a traditional double-layer cake as an example, the cake spreading step is specifically described as follows:
the oil scraping mechanism uniformly coats a layer of base oil on the double-sided heating plate, and returns to the initial position after oil scraping is completed; the working method of the oil scraping mechanism comprises the following steps: the oiling device moves to the upper part of the double-sided heating disc, quantitative oil is injected, and then the oiling device retreats; the oscillating bar cylinder extends out of the piston rod, so that the oscillating turning rod swings around the oscillating bracket to enable the oil scraping plate to be horizontally attached to the upper end of the double-sided heating plate, and the oil scraping motor drives the oil scraping plate to rotate, so that oil is uniformly coated on the plate surface; and then the swing rod cylinder contracts to drive the swing turning rod to lift upwards and return to the initial position.
The cake spreading assembly drives the air cylinder to drive the cake spreading assembly to move to the upper part of the double-sided heating disc along the portal frame, quantitative batter is sprayed on the double-sided heating disc, and the primary lifting air cylinder and the secondary lifting air cylinder simultaneously descend; the cake spreading motor drives the cake spreading scraping plate to rotate, the batter is uniformly spread into thin cakes, and the primary lifting plate, the secondary lifting plate and the cake spreading scraping plate are lifted by one height through the action of the primary lifting cylinder; spraying egg liquid and ingredients such as flour paste, chilli sauce or sesame, and the like, simultaneously, driving a cake spreading scraper to rotate again by a cake spreading motor, spreading cakes at the height, uniformly spreading the egg liquid on the upper layer of the thin cakes, and then, lifting a second-stage lifting plate and the cake spreading scraper by one height again by a second-stage lifting cylinder;
the cake spreading component is retracted to the outer side of the double-sided heating disc along the portal frame, and the cake spreading scraping plate is cleaned by the cleaning mechanism; the working method of the cleaning mechanism comprises the following steps: after cake spreading, the cake spreading scraper is moved to the cleaning mechanism to descend, the cake spreading scraper is inserted between the two brush rollers, the water spraying pipe sprays water to the cake spreading scraper, meanwhile, the two brush rollers rotate from two sides of the cake spreading scraper and simultaneously clean the cake spreading scraper, cleaned water carries impurities to be concentrated in the water tank, flows into the water return tank through the water outlet, and then passes through the filtering device and the water pump for recycling.
(3) Baking cake: the heating cover is turned over and buckled at the upper end of the double-sided heating disc to heat, and the heating cover is turned up after the set time is reached;
the double-sided heating plate is turned over, one end with the dough cake is turned over to the lower end, the double-sided heating plate continues to heat, and the other end of the double-sided heating plate is turned over to a position facing upwards horizontally;
the oil scraping mechanism and the cake spreading component act again, and the cake spreading step in the step (2) is repeated;
the embodiment sets the heating time at the upper end of the double-sided heating plate to be 1 minute, and the double-sided heating plate is heated for 1 minute at the lower end after being turned over;
after the set time is reached, the cake shoveling mechanism at the lower end of the double-sided heating plate shovels the cake at the lower end of the double-sided heating plate, and the cake falls onto the tray;
the working method of the pancake turner mechanism comprises the following steps: the initial position of cake shovel is located the crescent moon plate lower extreme, and after the face cake of two-sided heating dish lower extreme reached preset heating time, cake shovel cylinder drive cake shovel along cake shovel slide rail removes through two-sided heating dish and reaches opposite side crescent moon plate position to make the complete two-sided heating dish that breaks away from of face cake.
(4) The tray moves to the outer side of the double-sided heating plate along the tray track, and subsequent cake stacking and packaging operations are performed manually.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.
Claims (6)
1. A simple automatic pancake machine is characterized in that: the device comprises a workbench, a double-sided heating disc, a portal frame, a cake spreading component, a cleaning mechanism, a cake shoveling mechanism, an oil scraping mechanism, a heating cover, a tray and an electric control cabinet, wherein the double-sided heating disc is installed in the middle of the upper end of the workbench; a cleaning mechanism is arranged on a workbench below a portal frame on one horizontal side of the double-sided heating disc, an oil scraping mechanism is arranged on a workbench below a portal frame on the other horizontal side of the double-sided heating disc, a heating cover is hinged on a workbench on one horizontal and longitudinal side of the double-sided heating disc, and the heating cover can be buckled and covered at the upper end of the double-sided heating disc; a tray is arranged on a workbench on the other side of the horizontal longitudinal direction of the double-sided heating plate, and can move below the double-sided heating plate; an electric control cabinet is arranged on the outer side of the workbench; specific mounting structure of heating lid: the heating cover body is internally provided with an electric heating wire, the middle part of the outer side of the heating cover body is fixedly provided with a turnover rod, the lower end of the turnover rod extends out of the heating cover body and is fixedly arranged in the middle part of a rotating shaft, two ends of the rotating shaft are respectively arranged on a workbench through bearing seats, a turnover gear is coaxially and fixedly arranged on the rotating shaft on one side of the heating cover body, the turnover gear is meshed with a turnover rack, the turnover rack is arranged on the workbench in a limiting sliding manner, the turnover rack is connected with a turnover cylinder, the turnover cylinder is arranged on the workbench, and the turnover cylinder drives the turnover rack to move so as to drive the turnover gear to rotate, and then the rotating shaft drives the heating cover body to swing, and buckles or opens the double-sided heating disc;
the cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate, a primary lifting cylinder, a secondary lifting plate, a secondary lifting cylinder, a cake spreading motor and a cake spreading scraping plate, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the primary lifting plate is arranged at the front end of the positioning plate in a sliding manner up and down, the primary lifting cylinder is vertically arranged on the positioning plate, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor;
the double-sided heating plate is installed on the workbench in a turnover way, and the specific installation structure is as follows: a bearing seat is respectively arranged on two lateral sides of the middle part of the upper end of the workbench, a turnover shaft is hinged in the bearing seat, the turnover shafts on two lateral sides are respectively and fixedly arranged at two radial ends of the double-sided heating plate, a turnover gear is coaxially and fixedly arranged on the turnover shaft on one side, a turnover rack is meshed with the lower end of the turnover gear, the turnover rack drives a piston rod connected with a turnover cylinder, and the turnover cylinder is fixedly arranged in the workbench; the two-sided heating plate is fixedly provided with a crescent plate on each workbench at two longitudinal sides, the outer edge of one radial end of the two-sided heating plate is fixedly provided with a limiting block, and the limiting block is correspondingly limited and pressed at the middle part of the upper end of one crescent plate; when the overturning cylinder drives the double-sided heating plate to overturn to the other side, the limiting block is pressed at the middle part of the upper end of the other crescent plate;
the method comprises the following steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake:
the electric control cabinet sends out an instruction for starting processing, the oil scraping mechanism scrapes a layer of base oil on the upper end of the double-sided heating plate, the cake spreading component spreads cakes on the upper end of the double-sided heating plate, and the cake spreading component prepares flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry;
(3) Baking cake: the heating cover is turned over and buckled at the upper end of the double-sided heating disc to heat, and the heating cover is turned up after the set time is reached;
the double-sided heating plate is turned over, one end with the dough cake is turned over to the lower end, the double-sided heating plate continues to heat, and the other end of the double-sided heating plate is turned over to a position facing upwards horizontally;
the oil scraping mechanism and the cake spreading component act again, and the cake spreading step in the step (2) is repeated;
after the set time is reached, the cake shoveling mechanism at the lower end of the double-sided heating plate shovels the cake at the lower end of the double-sided heating plate, and the cake falls onto the tray;
(4) The tray moves to the outer side of the double-sided heating plate along the tray track, and subsequent cake stacking and packaging operations are performed manually.
2. The simplified automatic pancake machine as claimed in claim 1, characterized in that: a horizontal and transverse parallel track is arranged on one side of the upper beam of the portal frame, and a cake spreading assembly is arranged on the parallel track in a sliding manner; a horizontal transverse through groove is formed in the upper cross beam between the parallel tracks, and a cake spreading component is arranged in the through groove in a limiting sliding manner; a cake spreading component driving air cylinder which is horizontally arranged is arranged at the other side of the upper cross beam, the end part of a piston rod of the cake spreading component driving air cylinder is connected with the cake spreading component, and the cake spreading component is driven to move along parallel tracks.
3. The simplified automatic pancake machine as claimed in claim 1, characterized in that: the specific mounting structure of tray: tray rails are symmetrically arranged on two sides in the frame below the cake shoveling mechanism, tray sliding blocks are slidably embedded on the tray rails, the tray sliding blocks on the tray rails on two sides are fixedly arranged on two sides of a tray, the tray is of a rectangular plate structure, one longitudinal side of the tray is connected with a tray cylinder, and the tray cylinder is fixedly arranged on the outer side of the workbench.
4. The simplified automatic pancake machine as claimed in claim 1, characterized in that: the cleaning mechanism comprises a water tank, brush rollers, a water spraying pipe, a water outlet and a water return tank, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, the water spraying pipe is arranged above one side of the water tank, water spraying holes facing the brush rollers are formed in the water spraying pipe, and the water spraying pipe and the brush rollers clean together and cool the cake spreading scraper; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spray pipe through a pipeline, and the cleaning water is recycled.
5. The simplified automatic pancake machine as claimed in claim 1, characterized in that: the oil scraping mechanism comprises a swing shaft, a swing rod air cylinder, a swing and turning rod, a swing and turning support, an oil scraping motor and an oil scraping plate, wherein a hanging frame is arranged at the lower end of the workbench, the swing rod air cylinder is hinged in the hanging frame through the swing shaft, a piston rod of the swing rod air cylinder is upwards provided with one end of the swing and turning rod, the middle turning angle position of the swing and turning rod is hinged on the swing and turning support, the swing and turning support is fixedly arranged on the workbench, the other end of the swing and turning rod is provided with the oil scraping motor, and a driving shaft of the oil scraping motor is radially fixedly provided with the oil scraping plate; a transverse pushing cylinder is arranged on the workbench at one side of the swing bracket.
6. The simplified automatic pancake machine as claimed in claim 1, characterized in that: the pancake turner comprises a pancake turner sliding rail, a pancake turner sliding block, a pancake turner and a pancake turner air cylinder, wherein the pancake turner sliding rail is symmetrically and fixedly arranged on the workbench on two sides below the double-sided heating disc, the pancake turner sliding block is fixedly arranged between the pancake turner sliding blocks on two sides, the pancake turner is tightly pressed and attached to the crescent plate or the lower end of the double-sided heating disc, the pancake turner air cylinder parallel to the pancake turner sliding rail is fixedly arranged on the outer side of the workbench, a piston rod of the pancake turner air cylinder is fixedly connected with the pancake turner end, the pancake turner air cylinder drives the pancake turner to move along the pancake turner sliding rail in a telescopic manner, so that a pancake turner is placed under the pancake turner, the initial position of the pancake turner is located at the lower end of the crescent plate, and after the pancake turner at the lower end of the double-sided heating disc reaches the preset heating time, the pancake turner is driven by the pancake turner to move along the pancake turner sliding rail to reach the crescent plate position on the other side, and the pancake turner is completely separated from the double-sided heating disc.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910077677.8A CN109730102B (en) | 2019-01-28 | 2019-01-28 | Simple automatic pancake machine |
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| CN201910077677.8A CN109730102B (en) | 2019-01-28 | 2019-01-28 | Simple automatic pancake machine |
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| CN109730102A CN109730102A (en) | 2019-05-10 |
| CN109730102B true CN109730102B (en) | 2024-02-02 |
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Address after: 300350 No.36, fagang South Road, Shuanggang Town, Jinnan District, Tianjin Applicant after: MASTONE SAFETY EQUIPMENT (TIANJIN) Co.,Ltd. Address before: 300350 No.36, fagang South Road, Shuanggang Town, Jinnan District, Tianjin Applicant before: TIANJIN MARST MACHINERY EQUIPMENT CO.,LTD. |
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