CN109662613B - Slide type automatic pancake machine - Google Patents
Slide type automatic pancake machine Download PDFInfo
- Publication number
- CN109662613B CN109662613B CN201910077731.9A CN201910077731A CN109662613B CN 109662613 B CN109662613 B CN 109662613B CN 201910077731 A CN201910077731 A CN 201910077731A CN 109662613 B CN109662613 B CN 109662613B
- Authority
- CN
- China
- Prior art keywords
- cake
- pancake
- plate
- spreading
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000012771 pancakes Nutrition 0.000 title claims abstract description 155
- 230000007480 spreading Effects 0.000 claims abstract description 109
- 238000003892 spreading Methods 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 82
- 230000007306 turnover Effects 0.000 claims description 45
- 235000013312 flour Nutrition 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims description 22
- 235000015067 sauces Nutrition 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 17
- 238000007790 scraping Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 240000004160 Capsicum annuum Species 0.000 claims description 10
- 241000207961 Sesamum Species 0.000 claims description 10
- 235000003434 Sesamum indicum Nutrition 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 235000008429 bread Nutrition 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 8
- 235000013399 edible fruits Nutrition 0.000 abstract description 2
- 238000007598 dipping method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/10—Frying pans, e.g. frying pans with integrated lids or basting devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/10—Frying pans, e.g. frying pans with integrated lids or basting devices
- A47J37/108—Accessories, e.g. inserts, plates to hold food down during frying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The invention relates to a slide type automatic pancake machine which comprises a workbench, a baking pan, a pancake turner mechanism, a portal frame, a pancake turner assembly, a cleaning mechanism, a pancake turner mechanism and a pancake stacking mechanism, wherein the middle part of the upper end of the workbench is hinged with the baking pan; the upper end of the workbench is fixedly provided with a portal frame crossing the baking pan, a cake spreading assembly is arranged on the portal frame in a driving way, and the cake spreading assembly can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below the portal frame at one horizontal and transverse side of the baking pan. The manufacturing device is fully-closed full-automatic processing, is not influenced by external environments such as wind and rain, ensures food sanitation, ensures food safety, and ensures that the taste of each set of pancake fruits is uniform due to the fact that the machine operation is not influenced by individual differences of operators and the taste is uniformly controlled by a program.
Description
Technical Field
The invention belongs to the field of food processing machinery, and particularly relates to a slide type automatic pancake machine.
Background
The traditional Tianjin pancake is always popular with Tianjin and even nationwide people as a representative food, and is indispensable as the breakfast of Tianjin, but the traditional pancake is manufactured by manpower, and can not be shielded even if exposed in the open air in wind and rain, and the sanitary condition is different from person to person.
After searching, the following published patent documents were found:
a pancake machine (application number 201810678138.5) imitating manual operation has the defects of complex structure, high cost, poor taste of the pancake made by the conventional pancake machine and the like. The technical scheme of the invention comprises a frame, a griddle arranged in the middle of the frame, a crown block type conveying mechanism, a scraping mechanism, a clamping mechanism, a first transmission mechanism, a second transmission mechanism, a liquid material cylinder and a solid material cylinder; the first and second transmission mechanisms are used for controlling the liquid and solid charging barrels to throw food materials, and the liquid and solid charging barrels are respectively matched with the scraping mechanism and the clamping mechanism to simulate actions such as manual actions of scraping paste, cake lifting, folding, wrapping and the like. The invention has the advantages that: the material cylinder is reasonably arranged, the equipment structure is simplified, the cost is reduced, the pancake is manufactured by adopting the processing method and steps which are completely the same as those of manpower, the raw materials are accurately put in, and the taste of the traditional pancake is reduced.
A double-sided heating pancake machine (application number 201811240547.3) comprises a frame, wherein a main bottom plate is fixed on the top surface of a top plate of the frame, an installation groove is formed in the middle of the top surface of the main bottom frame, a heating block is fixed in the installation groove, an upper supporting plate is fixed on the top surface of the main bottom frame, the upper part of the heating block extends out of an installation through groove of the upper supporting plate, a pancake bottom plate is fixed on the top surface of the upper supporting plate, a heating groove is formed in the bottom surface of the pancake bottom plate, an upper part of the heating block is inserted and clamped in the heating groove, and a pancake top plate is hinged on the pancake bottom plate; the upper heating support frame is fixed on the top plate of the frame, the adjusting motors are fixed on the top surfaces of two sides of the upper heating support frame, which are connected with the main board, the lower connecting plate is fixed on the lower part of the two side supporting plates of the upper heating support frame, the lower end of the adjusting screw is hinged on the lower connecting plate, and the upper end of the adjusting screw is hinged on the connecting main board. The pancake can be made into double-sided stereoscopic pancake, the appearance of the pancake is more attractive, and the pancake can be heated uniformly without overturning.
A pancake machine (application number 201810808041.1) comprising: the device comprises a griddle plate, a flour paste barrel, a dipping device and a conveying device, wherein the dipping device is arranged on the conveying device and comprises a dipping head capable of being extruded and deformed and an extrusion mechanism, micropores capable of adhering flour paste are formed in the surface of the dipping head, the extrusion mechanism is matched with the griddle plate and can extrude the dipping head to deform, and flour paste of a sticky tape is spread on the griddle plate in a flat mode. The pancake making machine can automatically make pancake, saves labor and has high efficiency.
The comparison analysis shows that the technical scheme of the document and the patent application is quite different, and the manufacturing effect is necessarily different from that of the technical scheme.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the slide type automatic pancake machine which has a simple structure and reasonable design and is convenient to operate.
The invention solves the technical problems by adopting the following technical scheme:
a slide type automatic pancake machine is characterized in that: the cake baking machine comprises a workbench, a baking pan, a cake shoveling mechanism, a portal frame, a cake spreading assembly, a cleaning mechanism, a cake shoveling mechanism and a cake folding mechanism, wherein the middle part of the upper end of the workbench is hinged with the baking pan, the cake shoveling mechanism is arranged on the frames on two sides of the baking pan, and the cake folding mechanism is hinged on the workbench on one side of the horizontal and longitudinal directions of the baking pan; the upper end of the workbench is fixedly provided with a portal frame crossing the baking pan, a cake spreading assembly is arranged on the portal frame in a driving way, and the cake spreading assembly can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below the portal frame at one horizontal and transverse side of the baking pan.
The cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate, a primary lifting cylinder, a secondary lifting plate, a secondary lifting cylinder, a cake spreading motor and a cake spreading scraping plate, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the primary lifting plate is arranged at the front end of the positioning plate in a sliding manner up and down, the primary lifting cylinder is vertically arranged on the positioning plate, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor; a batter spray pipe, an egg liquid spray pipe, a flour sauce tank, a chilli sauce tank and a sesame spreading tank are arranged at the lower part of the secondary lifting plate.
Moreover, the specific installation structure of the baking pan is as follows: a pot frame is hinged in the middle of the upper end of the workbench through a pot frame turnover shaft, the pot frame is of a quadrilateral frame structure, a disc-shaped pot body is fixedly arranged in the pot frame, a flat crescent plate is connected between the pot body and the pot frame, the lower end of the pot body is hinged with the end part of a piston rod of a baking pan turnover cylinder, and the cylinder body of the baking pan turnover cylinder is hinged at the lower part in the workbench.
The two sides of the outer pot rack are respectively provided with a steering shaft parallel to the turning shafts of the pot rack, the steering shafts on the two sides are respectively connected with two ends of one side of the cake stacking mechanism, the middle part of the other side of the cake stacking mechanism is connected with a cake stacking mechanism turning cylinder, the cake stacking mechanism turning cylinder is hinged at the lower part of the workbench, and the cake stacking mechanism can turn over by taking the steering shafts as shafts; the overturning inclination angle of the baking pan is larger than that of the cake stacking mechanism.
The cake stacking mechanism comprises a tray frame, a screw rod, a fixed plate, a folding plate, a turnover cylinder, a folding plate shaft and a rotary cylinder, wherein the upper part of one end of the tray frame is connected with a steering shaft, the lower part of the other end of the tray frame is provided with the screw rod, the lower end of the screw rod is supported on the ground, the middle part of the upper end of the tray frame is provided with a tray, and the screw rod is manually adjusted so as to adjust the inclination angle of the tray frame;
the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; the tray frames on two lateral sides of the fixed plate are hinged with folding plate shafts, the folding plate shafts are respectively connected to two lateral ends of the folding plate, the folding plate shafts on one side of the two folding plates are respectively connected with rotary cylinders, and the folding plates can be driven to turn over by 180 degrees and be buckled on the fixed plate and the turning plate.
The pancake turner mechanism comprises pancake turner sliding rails, pancake turner sliding blocks, pancake turners and pancake turner air cylinders, pancake turner rails are symmetrically and fixedly arranged at the upper ends of the pancake turners on two lateral sides of the pot body, the pancake turner sliding rails are respectively and slidably embedded with the pancake turner sliding blocks, a pancake turner is fixedly arranged between the pancake turner sliding blocks on two sides, and the pancake turner is tightly pressed and attached to the crescent plate or the upper end face of the pot body; a pancake turner cylinder parallel to the pancake turner track is arranged on one side of the pancake turner frame, the end part of a piston rod of the pancake turner cylinder is connected to the upper end of the pancake turner, and the pancake turner cylinder drives the pancake turner to move along the pancake turner sliding rail, so that the pancake turner on the pancake turner body is turned down.
The cleaning mechanism comprises a water tank, brush rollers, a water spraying pipe, a brush roller motor and a water outlet, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, the roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with a brush roller motor, and the brush roller motors drive the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spray pipe through a pipeline, and the cleaning water is recycled.
A processing method of a slide type automatic pancake machine is characterized in that: the method comprises the following steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake: the cake spreading component spreads cakes on the upper end of the double-sided heating disc to prepare flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry; after cake spreading is completed, cleaning a cake spreading mechanism;
(3) Pancake and pancake turner: an electric heating wire is arranged in the pot body for heating, after the set time is reached,
the cake baking pan overturning cylinder drives the pan frame and the pan body to integrally upwards overturn, and meanwhile, the cake stacking structure overturns, and the inclination angle of the pan body is larger than that of the cake stacking mechanism;
the pancake turner automatically turns the pancake down and automatically slides the pancake onto the pancake stacking mechanism;
(4) Stacking:
when the cake stacking mechanism is used for processing, flour cakes are tiled on a tray, after a fried bread stick or a cake grate is placed in the tray, one rotary cylinder drives a folding plate to turn over to stack the flour cakes to the middle part and then turn over to return to an initial position, the other rotary cylinder drives the folding plate on the other side to turn over and then return to the initial position, and finally, the two turning cylinders synchronously pull the turning plate to turn over downwards from the middle part; at the moment, the pressing and conveying mechanism presses down, presses down the folded pancake from between the two overturning plates, and loads the pancake into the packaging bag below the pancake stacking structure;
and finishing the processing.
The cake spreading step specifically comprises the following steps:
the cake spreading assembly drives the air cylinder to drive the cake spreading assembly to move to the upper part of the double-sided heating disc along the portal frame, quantitative batter is sprayed on the double-sided heating disc, and the primary lifting air cylinder and the secondary lifting air cylinder simultaneously descend; the cake spreading motor drives the cake spreading scraping plate to rotate, the batter is uniformly spread into thin cakes, and the primary lifting plate, the secondary lifting plate and the cake spreading scraping plate are lifted by one height through the action of the primary lifting cylinder; spraying egg liquid and sauce materials such as flour sauce, chilli sauce or sesame, and the like, simultaneously, driving a cake spreading scraper to rotate again by a cake spreading motor, spreading cakes at the height, uniformly spreading the egg liquid on the upper layer of the thin cakes, and then, lifting a second-stage lifting plate and the cake spreading scraper by one height again by a second-stage lifting cylinder;
the cake spreading component is returned to the outer side of the baking pan along the portal frame, and the cake spreading scraper is cleaned by the cleaning mechanism.
Moreover, the method for cleaning the cake spreading mechanism comprises the following steps: after cake spreading, the cake spreading scraper is moved to the cleaning mechanism to descend, the cake spreading scraper is inserted between the two brush rollers, the water spraying pipe sprays water to the cake spreading scraper, meanwhile, the two brush rollers rotate from two sides of the cake spreading scraper and simultaneously clean the cake spreading scraper, cleaned water carries impurities to be concentrated in the water tank, flows into the water return tank through the water outlet, and then passes through the filtering device and the water pump for recycling.
The invention has the advantages and positive effects that:
1. the manufacturing device is fully-closed full-automatic processing, is not influenced by external environments such as wind and rain, ensures food sanitation, ensures food safety, and ensures that the taste of each set of pancake fruits is uniform due to the fact that the machine operation is not influenced by individual differences of operators and the taste is uniformly controlled by a program.
2. The cake spreading component adopts a two-stage lifting structure, can effectively ensure that uniform cake is formed, and an egg layer with uniform thickness is formed on the cake, and has the advantages of simple and practical structure and strong reliability.
3. According to the pancake baking machine and the pancake stacking mechanism, the overturning stroke slide structure can be respectively carried out, pancake which is shoveled by the pancake baking machine slides into the pancake stacking mechanism, the slope of the pancake baking machine is large, the slope of the pancake stacking mechanism is gentle, the angle is tested for multiple times, smooth sliding of the pancake wrapper is ensured, meanwhile, the pancake cannot fly out, and the processing efficiency is high.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of part A of FIG. 1;
FIG. 3 is an enlarged view of part B of FIG. 1;
FIG. 4 is a schematic perspective view of another angle of the present invention;
FIG. 5 is a schematic perspective view of a pancake turner;
FIG. 6 is a side view of FIG. 4;
FIG. 7 is a side view of FIG. 5;
fig. 8 is a schematic perspective view of a cake stacking mechanism.
Detailed Description
The invention will now be described in further detail by way of specific examples, which are given by way of illustration only and not by way of limitation, with reference to the accompanying drawings.
A slide type automatic pancake machine comprises a workbench 7, a pancake pan 3, a pancake turner mechanism 5, a portal frame 1, a pancake turner assembly 2, a cleaning mechanism 6, a pancake turner mechanism 5 and a pancake turner mechanism 4, wherein the pancake pan is hinged in the middle of the upper end of the workbench, the pancake turner mechanisms are arranged on the frames on two sides of the pancake pan, and the pancake turner mechanism can drive a pancake turner 5-2 to reciprocate at the upper end of the pancake pan; the upper end of the workbench is fixedly provided with a portal frame crossing the baking pan, a cake spreading assembly is arranged on the portal frame in a driving way, and the cake spreading assembly can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below a portal frame on one horizontal and transverse side of the baking pan, and a cake stacking structure is arranged on the workbench on one horizontal and longitudinal side of the baking pan.
A horizontal and transverse parallel track is arranged on one side of the upper beam of the portal frame, and a cake spreading assembly is arranged on the parallel track in a sliding manner; a horizontal transverse through groove is formed in the upper cross beam between the parallel tracks, and a cake spreading component is arranged in the through groove in a limiting sliding manner; a cake spreading component driving air cylinder which is horizontally arranged is arranged on the other side of the upper cross beam, the end part of a piston rod of the cake spreading component driving air cylinder is connected with the cake spreading component, and the cake spreading component is driven to move along parallel tracks.
The cake spreading assembly 2 is arranged on a portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate 2-2, a primary lifting plate 2-3, a primary lifting cylinder 2-1, a secondary lifting plate 2-5, a secondary lifting cylinder 2-4, a cake spreading motor 2-6 and a cake spreading scraping plate 2-7, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the front end of the positioning plate is provided with the primary lifting plate in a sliding manner up and down, the positioning plate is vertically provided with the primary lifting cylinder, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor; the batter spray pipe, the egg liquid spray pipe, the flour sauce tank, the chilli sauce tank and the sesame scattering tank are arranged at the lower part of the secondary lifting plate, the batter spray pipe is connected with the batter tank, the egg liquid spray pipe is connected with the egg liquid tank, and the electromagnetic valves are arranged to control quantitative discharging of the batter spray pipe, the egg liquid spray pipe, the flour sauce tank, the chilli sauce tank and the sesame scattering tank, so that the same dose of food materials are ensured to be put in each time.
The baking pan is arranged on the workbench, and the specific installation structure is as follows: a pot frame 3-3 is hinged in the middle of the upper end of the workbench through a pot frame turnover shaft 3-5, the pot frame is of a quadrilateral frame structure, a disc-shaped pot body 3-1 is fixedly arranged in the pot frame, a flat crescent plate 3-2 is connected between the pot body and the pot frame, the lower end of the pot body is hinged with the end part of a piston rod of a baking pan turnover cylinder 3-6, and the cylinder body of the baking pan turnover cylinder is hinged at the lower part in the workbench;
the two sides of the outer pot rack are respectively provided with a steering shaft 3-4 parallel to the turning shafts of the pot rack, the steering shafts on the two sides are respectively connected with two ends of one side of the cake stacking mechanism, the middle part of the other side of the cake stacking mechanism is connected with a cake stacking mechanism turning cylinder 4-1, the cake stacking mechanism turning cylinder is hinged at the lower part of the workbench, and the cake stacking mechanism can turn around the steering shafts as shafts;
the cake stacking mechanism comprises a tray frame 4-2, a screw rod 4-1, a fixed plate 4-7, a folding plate 4-5, a turnover plate 4-6, a turnover cylinder 4-3, a folding plate shaft 4-8 and a rotary cylinder 4-4, wherein the upper part of one end of the tray frame is connected with a steering shaft 3-4, the lower part of the other end of the tray frame is provided with the screw rod, the lower end of the screw rod is supported on the ground, the middle part of the upper end of the tray frame is provided with a tray, and the screw rod is manually adjusted so as to adjust the inclination angle of the tray frame;
the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; the tray frames on two lateral sides of the fixed plate are hinged with folding plate shafts, the folding plate shafts are respectively connected to two lateral ends of the folding plate, the folding plate shafts on one side of the two folding plates are respectively connected with rotary cylinders, and the folding plates can be driven to turn over by 180 degrees and be buckled on the fixed plate and the turning plate.
The pancake turner mechanism comprises pancake turner sliding rails 5-3, pancake turner sliding blocks 5-4, pancake turners 5-2 and pancake turner air cylinders 5-1, pancake turner tracks are symmetrically and fixedly arranged at the upper ends of the pancake turners on the two lateral sides of the pan body, pancake turner sliding blocks are respectively and slidably embedded on the pancake turner sliding rails, a pancake turner is fixedly arranged between the pancake turner sliding blocks on the two sides, and the pancake turner is tightly pressed and attached to the crescent plate or the upper end face of the pan body; a pancake turner cylinder parallel to the pancake turner track is arranged on one side of the pancake turner frame, the end part of a piston rod of the pancake turner cylinder is connected to the upper end of the pancake turner, and the pancake turner cylinder drives the pancake turner to move along the pancake turner sliding rail, so that the pancake turner on the pancake turner body is turned down. The initial position of cake shovel is located the crescent moon board upper end, and after the face cake of the pot body reached preset heating time, cake shovel cylinder drive cake shovel along cake shovel slide rail removal to make the complete breaking away from of the pot body of face cake, the face cake slides to fold on the cake structure.
The cleaning mechanism 6 comprises a water tank 6-3, brush rollers 6-2, a water spraying pipe 6-1, a brush roller motor 6-4 and a water outlet 6-5, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with a brush roller motor, and the brush roller motors drive the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank (not shown in the figure) is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spraying pipe through a pipeline, and clean water is recycled, so that the water tank is clean and environment-friendly.
The control process is described in terms of working steps, and the configuration in the electric control cabinet is not described in detail.
The manufacturing process of the manufacturing machine comprises the following steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake: the cake spreading component spreads cakes on the upper end of the double-sided heating disc to prepare flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry;
taking a traditional double-layer cake as an example, the cake spreading step is specifically described as follows:
the cake spreading assembly drives the air cylinder to drive the cake spreading assembly to move to the upper part of the double-sided heating disc along the portal frame, quantitative batter is sprayed on the double-sided heating disc, and the primary lifting air cylinder and the secondary lifting air cylinder simultaneously descend; the cake spreading motor drives the cake spreading scraping plate to rotate, the batter is uniformly spread into thin cakes, and the primary lifting plate, the secondary lifting plate and the cake spreading scraping plate are lifted by one height through the action of the primary lifting cylinder; spraying egg liquid and sauce materials such as flour sauce, chilli sauce or sesame, and the like, simultaneously, driving a cake spreading scraper to rotate again by a cake spreading motor, spreading cakes at the height, uniformly spreading the egg liquid on the upper layer of the thin cakes, and then, lifting a second-stage lifting plate and the cake spreading scraper by one height again by a second-stage lifting cylinder;
the cake spreading component is returned to the outer side of the baking pan along the portal frame, and the cake spreading scraping plate is cleaned by the cleaning mechanism; the working method of the cleaning mechanism comprises the following steps: after cake spreading, the cake spreading scraper is moved to the cleaning mechanism to descend, the cake spreading scraper is inserted between the two brush rollers, the water spraying pipe sprays water to the cake spreading scraper, meanwhile, the two brush rollers rotate from two sides of the cake spreading scraper and simultaneously clean the cake spreading scraper, cleaned water carries impurities to be concentrated in the water tank, flows into the water return tank through the water outlet, and then passes through the filtering device and the water pump for recycling.
(3) Pancake and pancake turner: an electric heating wire is arranged in the pot body for heating, after the set time is reached,
the cake baking pan overturning cylinder drives the pan frame and the pan body to integrally upwards overturn, and meanwhile, the cake stacking structure overturns, and the inclination angle of the pan body is larger than that of the cake stacking mechanism;
the pancake turner automatically turns the pancake down and automatically slides the pancake onto the pancake stacking mechanism;
(4) Stacking:
when the cake stacking mechanism is used for processing, flour cakes are tiled on a tray, after a fried bread stick or a cake grate is placed in the tray, one rotary cylinder drives a folding plate to turn over to stack the flour cakes to the middle part and then turn over to return to an initial position, the other rotary cylinder drives the folding plate on the other side to turn over and then return to the initial position, and finally, the two turning cylinders synchronously pull the turning plate to turn over downwards from the middle part; at the moment, the pressing and conveying mechanism presses down, presses down the folded pancake from between the two overturning plates, and loads the pancake into the packaging bag below the pancake stacking structure;
and finishing the processing.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.
Claims (7)
1. A slide type automatic pancake machine is characterized in that: the cake baking machine comprises a workbench, a baking pan, a cake shoveling mechanism, a portal frame, a cake spreading assembly, a cleaning mechanism, a cake shoveling mechanism and a cake folding mechanism, wherein the middle part of the upper end of the workbench is hinged with the baking pan, the cake shoveling mechanism is arranged on the frames on two sides of the baking pan, and the cake folding mechanism is hinged on the workbench on one side of the horizontal and longitudinal directions of the baking pan; the upper end of the workbench is fixedly provided with a portal frame crossing the baking pan, a cake spreading assembly is arranged on the portal frame in a driving way, and the cake spreading assembly can horizontally and transversely move along the portal frame; a cleaning mechanism is arranged on a workbench below the portal frame at one horizontal and transverse side of the baking pan;
the specific installation structure of the baking pan is as follows: a pot frame is hinged in the middle of the upper end of the workbench through a pot frame turnover shaft, the pot frame is of a quadrilateral frame structure, a disc-shaped pot body is fixedly arranged in the pot frame, a flat crescent plate is connected between the pot body and the pot frame, the lower end of the pot body is hinged with the end part of a piston rod of a baking pan turnover cylinder, and the cylinder body of the baking pan turnover cylinder is hinged at the lower part in the workbench;
the two sides of the outer pot rack are respectively provided with a steering shaft parallel to the turning shafts of the pot rack, the steering shafts on the two sides are respectively connected with two ends of one side of the cake stacking mechanism, the middle part of the other side of the cake stacking mechanism is connected with a cake stacking mechanism turning cylinder, the cake stacking mechanism turning cylinder is hinged at the lower part of the workbench, and the cake stacking mechanism can turn over by taking the steering shafts as shafts; the overturning and tilting angle of the baking pan is larger than that of the cake stacking mechanism;
the pancake turner mechanism comprises pancake turner sliding rails, pancake turner sliding blocks, pancake turners and pancake turner air cylinders, pancake turner rails are symmetrically and fixedly arranged at the upper ends of the pancake turners on two lateral sides of the pot body, the pancake turner sliding rails are respectively and slidably embedded with the pancake turner sliding blocks, a pancake turner is fixedly arranged between the pancake turner sliding blocks on two sides, and the pancake turner is tightly pressed and attached to the crescent plate or the upper end face of the pot body; a pancake turner cylinder parallel to the pancake turner track is arranged on one side of the pancake turner frame, the end part of a piston rod of the pancake turner cylinder is connected to the upper end of the pancake turner, and the pancake turner cylinder drives the pancake turner to move along the pancake turner sliding rail, so that the pancake turner on the pancake turner body is turned down.
2. The slide-type automatic pancake machine according to claim 1, characterized in that: the cake spreading assembly is arranged on the portal frame by adopting a secondary lifting structure, and the concrete structure comprises a positioning plate, a primary lifting cylinder, a secondary lifting plate, a secondary lifting cylinder, a cake spreading motor and a cake spreading scraping plate, wherein the positioning plate is arranged on the portal frame in a sliding limiting manner, the primary lifting plate is arranged at the front end of the positioning plate in a sliding manner up and down, the primary lifting cylinder is vertically arranged on the positioning plate, and the end part of a piston rod at the lower end of the primary lifting cylinder is connected with the primary lifting plate; the front end of the primary lifting plate is slidably provided with a secondary lifting plate, the primary lifting plate is vertically provided with a secondary lifting cylinder, and a piston rod of the secondary lifting cylinder is connected with the secondary lifting plate; a cake spreading motor is vertically arranged at the lower end of the second-stage lifting plate, and a cake spreading scraper is fixedly arranged at the lower end of a driving shaft of the cake spreading motor; a batter spray pipe, an egg liquid spray pipe, a flour sauce tank, a chilli sauce tank and a sesame spreading tank are arranged at the lower part of the secondary lifting plate.
3. The slide-type automatic pancake machine according to claim 1, characterized in that: the cake stacking mechanism comprises a tray frame, a screw rod, a fixed plate, a folding plate, a turnover cylinder, a folding plate shaft and a rotary cylinder, wherein the upper part of one end of the tray frame is connected with a steering shaft, the lower part of the other end of the tray frame is provided with the screw rod, the lower end of the screw rod is supported on the ground, the middle part of the upper end of the tray frame is provided with a tray, and the screw rod is manually adjusted so as to adjust the inclination angle of the tray frame;
the tray is a disc structure consisting of a fixed plate, a folding plate and a turnover plate, wherein the fixed plate is longitudinally and symmetrically fixed on the tray frame at intervals, the inner sides of the fixed plates are hinged with the turnover plate, the lower parts of the turnover plates are connected with the end parts of telescopic rods of turnover cylinders, and the other ends of the turnover cylinders are hinged in the tray frame; the tray frames on two lateral sides of the fixed plate are hinged with folding plate shafts, the folding plate shafts are respectively connected to two lateral ends of the folding plate, the folding plate shafts on one side of the two folding plates are respectively connected with rotary cylinders, and the folding plates can be driven to turn over by 180 degrees and be buckled on the fixed plate and the turning plate.
4. The slide-type automatic pancake machine according to claim 1, characterized in that: the cleaning mechanism comprises a water tank, brush rollers, a water spraying pipe, a brush roller motor and a water outlet, wherein the water tank is fixedly arranged on the workbench, two brush rollers are arranged in parallel in the water tank, roller shafts of the brush rollers extend out of the water tank and are respectively and coaxially provided with a brush roller motor, and the brush roller motors drive the brush rollers to rotate; a water spraying pipe is arranged above one side of the water tank, a plurality of water spraying holes facing the brush roller are formed in the water spraying pipe, and the water spraying pipe and the brush roller clean the cake spreading scraping plate together; the middle part of the lower end of the water tank is provided with a water outlet, a water return tank is arranged in the workbench below the water outlet, the water return tank is connected with a filtering device and a water pump, the water pump is connected to a water spray pipe through a pipeline, and the cleaning water is recycled.
5. A processing method of a slide type automatic pancake machine is characterized in that: the slide-type automatic pancake machine according to claim 1 comprises the following specific steps:
(1) Preparing and preparing materials before processing: respectively filling the prepared batter, egg liquid, flour paste, chilli sauce and sesame into corresponding containers;
(2) And (5) spreading cake: the cake spreading component spreads cakes on the upper end of the double-sided heating disc to prepare flour cakes, egg cakes or double-layer cakes and uniformly spreads slurry; after cake spreading is completed, cleaning a cake spreading mechanism;
(3) Pancake and pancake turner: an electric heating wire is arranged in the pot body for heating, after the set time is reached,
the cake baking pan overturning cylinder drives the pan frame and the pan body to integrally upwards overturn, and meanwhile, the cake stacking structure overturns, and the inclination angle of the pan body is larger than that of the cake stacking mechanism;
the pancake turner automatically turns the pancake down and automatically slides the pancake onto the pancake stacking mechanism;
(4) Stacking:
when the cake stacking mechanism is used for processing, flour cakes are tiled on a tray, after a fried bread stick or a cake grate is placed in the tray, one rotary cylinder drives a folding plate to turn over to stack the flour cakes to the middle part and then turn over to return to an initial position, the other rotary cylinder drives the folding plate on the other side to turn over and then return to the initial position, and finally, the two turning cylinders synchronously pull the turning plate to turn over downwards from the middle part; at the moment, the pressing and conveying mechanism presses down, presses down the folded pancake from between the two overturning plates, and loads the pancake into the packaging bag below the pancake stacking structure;
and finishing the processing.
6. The method of manufacturing a slide-type automatic pancake machine according to claim 5, characterized in that: the cake spreading step comprises the following steps:
the cake spreading assembly drives the air cylinder to drive the cake spreading assembly to move to the upper part of the double-sided heating disc along the portal frame, quantitative batter is sprayed on the double-sided heating disc, and the primary lifting air cylinder and the secondary lifting air cylinder simultaneously descend; the cake spreading motor drives the cake spreading scraping plate to rotate, the batter is uniformly spread into thin cakes, and the primary lifting plate, the secondary lifting plate and the cake spreading scraping plate are lifted by one height through the action of the primary lifting cylinder; spraying egg liquid and flour paste, chilli sauce or sesame, simultaneously, driving a cake spreading scraper to rotate again by a cake spreading motor, spreading cakes at the height, uniformly spreading the egg liquid on the upper layer of the thin cake, and then, lifting the second-stage lifting plate and the cake spreading scraper by one height again by a second-stage lifting cylinder;
the cake spreading component is returned to the outer side of the baking pan along the portal frame, and the cake spreading scraper is cleaned by the cleaning mechanism.
7. The method of processing a slide-type automatic pancake machine according to claim 6, characterized in that: the method for cleaning the cake spreading mechanism comprises the following steps: after cake spreading, the cake spreading scraper is moved to the cleaning mechanism to descend, the cake spreading scraper is inserted between the two brush rollers, the water spraying pipe sprays water to the cake spreading scraper, meanwhile, the two brush rollers rotate from two sides of the cake spreading scraper and simultaneously clean the cake spreading scraper, cleaned water carries impurities to be concentrated in the water tank, flows into the water return tank through the water outlet, and then passes through the filtering device and the water pump for recycling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077731.9A CN109662613B (en) | 2019-01-28 | 2019-01-28 | Slide type automatic pancake machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077731.9A CN109662613B (en) | 2019-01-28 | 2019-01-28 | Slide type automatic pancake machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109662613A CN109662613A (en) | 2019-04-23 |
| CN109662613B true CN109662613B (en) | 2023-10-20 |
Family
ID=66150836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910077731.9A Active CN109662613B (en) | 2019-01-28 | 2019-01-28 | Slide type automatic pancake machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109662613B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110111494B (en) * | 2019-06-05 | 2024-05-24 | 北京味粒子餐饮科技有限公司 | Pancake folding device and pancake vending machine |
| CN110141133B (en) * | 2019-06-05 | 2024-03-19 | 北京味粒子餐饮科技有限公司 | Pancake vending machine |
| CN110236413A (en) * | 2019-07-17 | 2019-09-17 | 北京青苇科技有限公司 | A kind of automatic spreading cake device |
| CN113841716A (en) * | 2021-09-30 | 2021-12-28 | 张步有 | Automatic pancake making device |
| CN114027331B (en) * | 2021-11-03 | 2023-08-04 | 单佳乐 | Rapid slurry coating equipment for production of manual pancake dough sheet |
| CN114178131B (en) * | 2021-11-09 | 2023-12-12 | 东莞冠誉电子制品有限公司 | Automatic equipment of varnishing of bluetooth headset packing carton |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1987002866A1 (en) * | 1985-11-18 | 1987-05-21 | Vittorio Luigi Bianchi | Method and device for automatically producing individual coated or uncoated pancakes |
| CN2543351Y (en) * | 2002-05-24 | 2003-04-09 | 李建军 | Multi-function food preparation machine |
| CN201467876U (en) * | 2009-07-31 | 2010-05-19 | 张舰 | Novel pancake making machine |
| CN103109883A (en) * | 2013-02-18 | 2013-05-22 | 时培峰 | Full-automatic square pancake flipping machine |
| CN107114431A (en) * | 2017-06-09 | 2017-09-01 | 天津市津盈门感光材料有限公司 | A kind of thin pancake with puffed fritter full automatic combine production and network vending all-in-one machine |
| CN108077344A (en) * | 2018-02-15 | 2018-05-29 | 宗文涛 | A kind of full-automatic single-piece production customization pancake-baking machine |
| CN108652473A (en) * | 2018-06-27 | 2018-10-16 | 梁东超 | It is a kind of to imitate manually-operated thin pancake with puffed fritter machine |
| CN108937632A (en) * | 2018-07-18 | 2018-12-07 | 张博 | Automatic spreading cake folds outloading mechanism and method |
| CN209996072U (en) * | 2019-01-28 | 2020-01-31 | 天津马士通机械设备有限公司 | slide type automatic pancake machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HU229617B1 (en) * | 2010-10-13 | 2014-03-28 | Istvan Dr Janosi | Machine for backing pancakes, especially for high-fat, thin pancakes |
-
2019
- 2019-01-28 CN CN201910077731.9A patent/CN109662613B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1987002866A1 (en) * | 1985-11-18 | 1987-05-21 | Vittorio Luigi Bianchi | Method and device for automatically producing individual coated or uncoated pancakes |
| CN2543351Y (en) * | 2002-05-24 | 2003-04-09 | 李建军 | Multi-function food preparation machine |
| CN201467876U (en) * | 2009-07-31 | 2010-05-19 | 张舰 | Novel pancake making machine |
| CN103109883A (en) * | 2013-02-18 | 2013-05-22 | 时培峰 | Full-automatic square pancake flipping machine |
| CN107114431A (en) * | 2017-06-09 | 2017-09-01 | 天津市津盈门感光材料有限公司 | A kind of thin pancake with puffed fritter full automatic combine production and network vending all-in-one machine |
| CN108077344A (en) * | 2018-02-15 | 2018-05-29 | 宗文涛 | A kind of full-automatic single-piece production customization pancake-baking machine |
| CN108652473A (en) * | 2018-06-27 | 2018-10-16 | 梁东超 | It is a kind of to imitate manually-operated thin pancake with puffed fritter machine |
| CN108937632A (en) * | 2018-07-18 | 2018-12-07 | 张博 | Automatic spreading cake folds outloading mechanism and method |
| CN209996072U (en) * | 2019-01-28 | 2020-01-31 | 天津马士通机械设备有限公司 | slide type automatic pancake machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109662613A (en) | 2019-04-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109662613B (en) | Slide type automatic pancake machine | |
| CN107874649B (en) | Artificial automatic pancake machine | |
| CN109730101B (en) | Rotary pancake making machine | |
| CN109805045B (en) | Full-automatic traditional pancake machine and processing method thereof | |
| CN107396944B (en) | Pancake cakes spreading system | |
| CN109691468B (en) | Automatic pancake making machine | |
| CN109662112B (en) | Automatic pancake fruit making robot | |
| CN107318910A (en) | A kind of new thin pancake with puffed fritter machine | |
| CN108669108A (en) | A kind of pancake-baking machine | |
| CN209996072U (en) | slide type automatic pancake machine | |
| CN109662113B (en) | Automatic pancake stacking machine for pancake | |
| CN111149820A (en) | Pancake machine | |
| CN111616508A (en) | Unmanned mobile dining car | |
| CN209806962U (en) | Automatic pancake spreading machine for pancakes | |
| US5281427A (en) | Process for producing pastry products | |
| CN209711256U (en) | A kind of rotary thin pancake cake-cooking device | |
| CN212650587U (en) | Unmanned mobile dining car | |
| CN209806961U (en) | Automatic pancake stacking machine for pancakes | |
| CN109730102B (en) | Simple automatic pancake machine | |
| CN209643689U (en) | A kind of full-automatic traditional pancake-baking machine | |
| CN111887744A (en) | Multifunctional full-automatic pancake making and selling machine | |
| CN209003664U (en) | Manual imitation automatic pancake fruit machine | |
| CN206507131U (en) | A kind of soya-bean cake process equipment | |
| CN209643688U (en) | A kind of simple type automatic thin-pancake maker | |
| CN105165932B (en) | Thin-layer wrapper paving device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 300350 No.36, fagang South Road, Shuanggang Town, Jinnan District, Tianjin Applicant after: MASTONE SAFETY EQUIPMENT (TIANJIN) Co.,Ltd. Address before: 300350 No.36, fagang South Road, Shuanggang Town, Jinnan District, Tianjin Applicant before: TIANJIN MARST MACHINERY EQUIPMENT CO.,LTD. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |