CN109730102A - A kind of simple type automatic thin-pancake maker - Google Patents
A kind of simple type automatic thin-pancake maker Download PDFInfo
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- CN109730102A CN109730102A CN201910077677.8A CN201910077677A CN109730102A CN 109730102 A CN109730102 A CN 109730102A CN 201910077677 A CN201910077677 A CN 201910077677A CN 109730102 A CN109730102 A CN 109730102A
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- cake
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- cylinder
- baking pan
- pallet
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- 238000010438 heat treatment Methods 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000007790 scraping Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 14
- 235000012184 tortilla Nutrition 0.000 claims description 63
- 235000013312 flour Nutrition 0.000 claims description 30
- 239000003921 oil Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 7
- 240000004160 Capsicum annuum Species 0.000 claims description 6
- 235000003434 Sesamum indicum Nutrition 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 235000015067 sauces Nutrition 0.000 claims description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- 230000007480 spreading Effects 0.000 claims description 4
- 238000003892 spreading Methods 0.000 claims description 4
- 239000002199 base oil Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims description 2
- 244000000231 Sesamum indicum Species 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 235000012771 pancakes Nutrition 0.000 abstract description 17
- 235000013305 food Nutrition 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract description 3
- 230000003796 beauty Effects 0.000 abstract description 2
- 230000036541 health Effects 0.000 abstract description 2
- 239000002304 perfume Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 241000207961 Sesamum Species 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Baking, Grill, Roasting (AREA)
- Confectionery (AREA)
Abstract
The present invention relates to a kind of simple type automatic thin-pancake maker, workbench upper center installs baking pan, and workbench upper end is fixed with a portal frame for crossing over baking pan, and driving is equipped with booth cake component on portal frame, and booth cake component can be along portal frame horizontal transverse movement；Wiper mechanism is installed on the workbench below the portal frame of baking pan horizontal cross side, oil scraping mechanism is installed on the workbench below the portal frame of the baking pan horizontal cross other side, is hinged with a heating cover on the workbench of the horizontal longitudinal side of baking pan；Pallet is installed on the workbench of the horizontal longitudinal other side of baking pan.Producing device of the invention is completely enclosed full-automatic processing, the influence of the external environments such as blowing and raining is not will receive, guarantee food materials health, guarantee food safety, more mainly due to be machine operation do not influenced by operator's individual difference, taste is uniformly controlled by program, guarantees all the same perfume beauty of the taste of every suit thin pancake with puffed fritter.
Description
Technical field
The invention belongs to food processing machinery field, specifically a kind of simple type automatic thin-pancake maker.
Background technique
Traditional Tianjin thin pancake with puffed fritter is constantly subjected to liking for Tianjin or even national people as Tianjin representativeness cuisines, makees
Breakfast for Tianjin people is even more indispensable, but the production of present thin pancake with puffed fritter is entirely to be completed by manually, and expose
It can not also be blocked in outdoor blowing and raining, sanitary condition is also to vary with each individual.
By retrieval, following published patent document is found:
A kind of to imitate manually-operated thin pancake with puffed fritter machine (application number 201810678138.5), there is knot in existing pancake-baking machine
The defects of complicated, at high cost, production the thin pancake with puffed fritter mouthfeel of structure is bad.Technical solution of the present invention includes rack, is arranged in rack
The griddle at middle part, crown-block type conveying mechanism, scraping blade mechanism, gripping body, the first transmission mechanism and the second transmission mechanism, liquid material
Cylinder, solid-state barrel；Launch food materials using first and second transmission mechanism control liquid and solid-state barrel, and respectively with scraping machine
Structure, gripping body cooperation, the movement such as simulation manual action blade coating batter, cake, folding and package.The invention has the advantages that closing
Reason is provided with barrel position, simplifies device structure, reduces costs, using with artificial identical processing gimmick and step
Thin pancake is made, essence amount throwing raw materials reduce the mouthfeel of traditional thin pancake.
A kind of Double-side Heating formula pancake-baking machine (application number 201811240547.3), including rack, the top plate of the rack
Top surface is fixed with main floor, has installation groove in the middle part of the top surface of main chassis, is fixed with heat block in installation groove, main chassis
Top surface is fixed with upper backup pad, and the installation through slot of upper backup pad is stretched out on the top of heat block, and thin pancake bottom plate is fixed on upper backup pad
Top surface on, the bottom surface of thin pancake bottom plate has a heating groove, the top sleeve of heat block and holding is in heating groove, thin pancake bottom
Thin pancake top plate is hinged on plate；Heating support frame, the connection mainboard of upper heating support frame are fixed on the top plate of the rack
Two sides top surface be respectively and fixedly provided with adjusting motor, the lower part of the plate supported on both sides of upper heating support frame is fixed with lower connecting plate, adjusts
The lower end of screw rod is hinged on lower connecting plate, and the upper end of adjusting screw rod is hinged on connection mainboard.Dual-surface stereo can be made in it
Thin pancake, shape is more beautiful, and its without overturning, that is, can guarantee homogeneous heating.
A kind of pancake-baking machine (application number 201810808041.1), comprising: a flat iron plate for making cakes plate, starch adhesive bucket, dip device and conveying device,
The dip device is mounted in the conveying device, and dip device includes the dip head and extruder that can be squeezed and deformed
Structure, the dip head surface have the micropore that can adhere to starch adhesive, and the pressing mechanism cooperates a flat iron plate for making cakes plate that can squeeze dip
Deformation occurs to it for head, and the starch adhesive of adhesive tape is divided on a flat iron plate for making cakes plate.The present invention can automatically make thin pancake, save people
It is power, high-efficient.
Comparative analysis is it is found that the technical solution of document above and present patent application has a long way to go, and its production effect
It is inevitable different from the technical program.
Summary of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, provide a kind of simple structure and reasonable design, be convenient for
The simple type automatic thin-pancake maker of operation.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of simple type automatic thin-pancake maker, it is characterised in that: including workbench, baking pan, portal frame, booth cake component, cleaning
Mechanism, Chan Bing mechanism, oil scraping mechanism, heating cover, pallet and power control cabinet, workbench upper center installs baking pan, on workbench
End is fixed with a portal frame for crossing over baking pan, and driving is equipped with booth cake component on portal frame, and booth cake component can be along portal frame water
Flat transverse shifting；Wiper mechanism is installed on the workbench below the portal frame of baking pan horizontal cross side, baking pan is horizontal horizontal
Oil scraping mechanism is installed on the workbench below the portal frame of the other side, is hinged on the workbench of the horizontal longitudinal side of baking pan
One heating cover, heating cover, which can fasten, is covered on baking pan upper end；Pallet is installed on the workbench of the horizontal longitudinal other side of baking pan,
Pallet can be moved to below baking pan；Power control cabinet is installed on the outside of workbench.
Moreover, the upper beam side of the portal frame is equipped with the parallel orbit of horizontal cross, peace is slided on parallel orbit
Dress booth cake component；Upper beam between parallel orbit is formed with the through slot of a horizontal cross, and the booth that is slidably installed is limited in the through slot
Cake component；One horizontally disposed booth cake Component driver cylinder is installed in the upper beam other side, the booth cake Component driver cylinder
Piston rod end connection booth cake component, driving booth cake component moved along parallel orbit.
Moreover, the specific mounting structure of the pallet: two sides are symmetrically installed with pallet in the rack below Chan Bing mechanism
Track, sliding is embedded with pallet slide block on pallet track, and the pallet slide block on the pallet track of two sides is packed in a support
Disk two sides, pallet are rectangular panel body structure, and longitudinal side of pallet is connected with a pallet cylinder, which is packed in work
On the outside of platform.
Moreover, the booth cake component is installed on the gantry using secondary lifting structure, specific structure includes positioning plate, one
Grade lifter plate, level-one lifting cylinder, secondary lifting plate, secondary lifting cylinder, booth cake motor and booth cake scraper plate, positioning plate sliding
It is mounted on the gantry, positioning front edge of board, which slides up and down, is equipped with level-one lifter plate, vertically-mounted on positioning plate to have one
Grade lifting cylinder, the piston rod end of the level-one lifting cylinder lower end is connected with level-one lifter plate；It is sliding in level-one lifting front edge of board
It moves and secondary lifting plate is installed, vertically-mounted on level-one lifter plate to have secondary lifting cylinder, the piston rod of the secondary lifting cylinder connects
Connect secondary lifting plate；In the vertically-mounted booth cake motor in secondary lifting plate lower end, the drive shaft lower end of the booth cake motor is fixed with one
Spread out cake scraper plate.
Moreover, the baking pan overturning is installed on the workbench, specific mounting structure are as follows: end middle part lateral two on the table
Side is separately installed with a bearing block, and torsion shaft is hinged in bearing block, and the torsion shaft of both lateral sides is packed in two-sided add respectively
The radial both ends of hot plate, are coaxially fixed with a turning gear on the torsion shaft of wherein side, turning gear lower end engagement peace
Equipped with an overturning rack gear, the piston rod of overturning rack drives connection tumble cylinder, tumble cylinder is packed in workbench；It is heating
It is fixed with a swing link respectively on the workbench of disk longitudinal direction two sides, is fixed with a limit in radial one end outer of Double-side Heating disk
Block, the corresponding limit of the limited block are pressed in a swing link upper center；When in addition tumble cylinder driving Double-side Heating disk is turned to
When on one side, limited block is pressed in another swing link upper center.
Moreover, the wiper mechanism includes sink, brush roll, sparge pipe, discharge outlet and recovery tank, sink is packed in work
On platform, there are two brush rolls for installation side by side in sink, are equipped with a sparge pipe in one upper side of sink, are formed on sparge pipe towards brush
The hole for water spraying of roller, sparge pipe and brush roll clean jointly and cooling booth cake scraper plate；A discharge outlet is installed in the middle part of sink lower end, is arranged
One recovery tank is installed, recovery tank is connected with filter device and water pump, and water pump is connected by pipeline in the workbench below the mouth of a river
It is connected to sparge pipe, cleaning water is recycled.
Moreover, the oil scraping mechanism includes balance staff, swing rod cylinder, rotation pole, rotation bracket, frizing motor, oil scraping plate,
Workbench lower end is equipped with a hanger, is cut with scissors in hanger by balance staff and fills a swing rod cylinder, the piston rod of the swing rod cylinder is set upwards
One end of hinge dress rotation pole is set, on a rotation bracket, which is fixedly mounted with the middle part dog-ear position hinge of rotation pole
On the table, the other end of rotation pole is equipped with a frizing motor, and the drive shaft of the frizing motor is radially fixed with one and scrapes
Oiled-plate method；One horizontal pushing cylinder is installed on the workbench of rotation bracket side.
Moreover, the Chan Bing mechanism includes tortilla spatula sliding rail, tortilla spatula sliding block, tortilla spatula and tortilla spatula cylinder, two sides below baking pan
Workbench be symmetrically fixed with tortilla spatula sliding rail, sliding is embedded with tortilla spatula sliding block on tortilla spatula sliding rail, between the tortilla spatula sliding block of two sides
It is fixed with a tortilla spatula, which compresses the lower end for being attached to swing link or Double-side Heating disk, is fixed with one and cake on the outside of workbench
The parallel tortilla spatula cylinder of sliding rail, the affixed tortilla spatula end of the piston rod of the tortilla spatula cylinder are shoveled, tortilla spatula cylinder drives tortilla spatula sliding along tortilla spatula
Rail telescopic moving, so that flour cake be shoveled down.The initial position of tortilla spatula is located at swing link lower end, when the flour cake of Double-side Heating disk lower end
After reaching preset heating time, tortilla spatula cylinder driving tortilla spatula moves through Double-side Heating disk along tortilla spatula sliding rail and reaches the other side month
Dental lamina position, so that flour cake be made completely to be detached from Double-side Heating disk.
Moreover, the specific mounting structure of heating cover: being equipped with heating wire, middle part on the outside of heating cap body in heating cap body
It is fixed with a turning rod, the lower end of the turning rod is stretched out outside heating cap body and is packed in the middle part of a shaft, the both ends of the shaft
It is installed on the workbench respectively by bearing block, heats and be coaxially fixed with a flip lid gear in the shaft of cap body side, this is turned over
Lid gear is engaged on a flip lid rack gear, and flip lid rack gear limit is slidably installed on the table, which is connected with one and turns over
Lid cylinder, the flip lid cylinder are installed on the workbench, and flip lid cylinder driving flip lid rack gear is mobile, so that flip lid gear be driven to turn
It is dynamic, and then drive heating cap body to be swung by shaft, fasten or open baking pan.
A kind of processing method of simple type automatic thin-pancake maker, it is characterised in that: step are as follows:
(1) prepare before processing, stock: get out batter, egg liquid, flour paste, thick chilli sauce, sesame and be respectively charged into corresponding container
It is interior；
(2) cake is spread out:
Power control cabinet issues the instruction for starting processing, and oil scraping mechanism is scraping upper one layer of base oil in Double-side Heating disk upper end, spreading out cake
Component carries out booth cake in Double-side Heating disk upper end, and flour cake, egg cake or the double-deck cake is made and uniformly applies and spreads slurry；
(3) flapjack: heating cover overturning is fastened on Double-side Heating disk upper end, is heated, reaches heating cover after setting time
It digs；
The overturning of Double-side Heating disk, one end with flour cake are turned to lower end, and Double-side Heating disk continues to heat, Double-side Heating disk
The other end is turned to horizontal position upward；
Oil scraping mechanism and booth cake component act again, repeat the booth cake step of step (2)；
After reaching setting time, under the Chan Bing mechanism of baking pan lower end shovels the flour cake of baking pan lower end, pallet is fallen under flour cake
On；
(4) pallet is moved on the outside of baking pan along pallet track, manually carries out subsequent folded cake and packaging operation.
The advantages and positive effects of the present invention are:
1, producing device of the invention is completely enclosed full-automatic processing, not will receive the external environments shadow such as blowing and raining
Ring, guarantee food materials health, guarantee food safety, more mainly due to be machine operation do not influenced by operator's individual difference,
Taste is uniformly controlled by program, guarantees all the same perfume beauty of the taste of every suit thin pancake with puffed fritter.
2, booth cake component of the invention uses two-stage lifting structure, can effectively ensure that the uniform flour cake of formation, and
The egg layer of uniform thickness is formed in flour cake, it is simple and practical in structure, it is highly reliable.
3, baking pan of the invention uses Double-side Heating dish structure, two-sided to be used equally for processing, and effectively improves processing efficiency,
The location structure of swing link and limited block can effectively ensure that the disk of two sides is held at horizontal position in processing, to protect
It is uniform to demonstrate,prove flour cake thickness.
4, process velocity of the invention is fast, and Each part fitness is high, can sufficiently save the time, by test,
The a set of finished product thin pancake of output per minute can be reached, it is faster than artificial cake booth speed, the time is saved, working is more able to satisfy, goes to school
The demand of crowd.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is the partial enlargement diagram in the portion A in Fig. 1；
Fig. 3 is the schematic perspective view of another angle of the present invention；
Fig. 4 is the partial enlargement diagram in the portion B in Fig. 3；
Fig. 5 is front view of the invention；
Fig. 6 is the C-C of Fig. 5 to cross-sectional view (not showing tray portion)；
Fig. 7 is the schematic perspective view of baking pan part；
Fig. 8 is the structural schematic diagram of another angle in baking pan part.
Specific embodiment
The invention will be further described with reference to the accompanying drawing and by specific embodiment, and following embodiment is descriptive
, it is not restrictive, this does not limit the scope of protection of the present invention.
A kind of simple type automatic thin-pancake maker, including workbench 7, baking pan 4, portal frame 1, booth cake component 8, wiper mechanism 6, shovel
Cake mechanism 5, oil scraping mechanism 3, heating cover 2, pallet 10 and power control cabinet 9, workbench upper center install baking pan, workbench upper end
It is fixed with a portal frame for crossing over baking pan, driving is equipped with booth cake component on portal frame, and booth cake component can be along portal frame level
Transverse shifting；Wiper mechanism, baking pan horizontal cross are installed on the workbench below the portal frame of baking pan horizontal cross side
Oil scraping mechanism is installed on the workbench below the portal frame of the other side, is hinged with one on the workbench of the horizontal longitudinal side of baking pan
Heating cover, heating cover, which can fasten, is covered on baking pan upper end；It is equipped on the workbench of the horizontal longitudinal other side of baking pan removable
Pallet, pallet can be moved to below baking pan；Power control cabinet is installed on the outside of workbench.
The side upper beam 1-2 of portal frame is equipped with the parallel orbit 1-3 of horizontal cross, and be slidably installed booth on parallel orbit
Cake component；Upper beam between parallel orbit is formed with the through slot of a horizontal cross, and limit, which is slidably installed, in the through slot spreads out cake group
Part；One horizontally disposed booth cake Component driver cylinder 1-1, the work of the booth cake Component driver cylinder are installed in the upper beam other side
Stopper rod end connection booth cake component, driving booth cake component moved along parallel orbit.
The specific mounting structure of pallet: two sides are symmetrically installed with pallet track 10-1 in the rack below Chan Bing mechanism,
Sliding is embedded with pallet slide block 10-2 on pallet track, and the pallet slide block on the pallet track of two sides is packed in a pallet
Two sides, pallet are rectangular panel body structure, and longitudinal side of pallet is connected with a pallet cylinder 10-4, which is packed in work
Make on the outside of platform.Pallet cylinder is moved by the flexible driving pallet of piston rod.
It spreads out cake component 8 to install on the gantry using secondary lifting structure, specific structure includes positioning plate 8-1, level-one liter
Drop plate 8-3, level-one lifting cylinder 8-2, dress secondary lifting plate 8-5, secondary lifting cylinder 8-4, booth cake motor 8-6 and booth cake are scraped
Plate 8-7, positioning plate sliding are mounted on the gantry, and positioning front edge of board, which slides up and down, is equipped with level-one lifter plate, are positioning
Vertically-mounted on plate to have level-one lifting cylinder, the piston rod end of the level-one lifting cylinder lower end is connected with level-one lifter plate；?
Level-one lifting front edge of board is slidably installed secondary lifting plate, vertically-mounted on level-one lifter plate to have secondary lifting cylinder, the second level liter
The piston rod of sending down abnormally ascending cylinder connects secondary lifting plate；In the vertically-mounted booth cake motor in secondary lifting plate lower end, the drive of the booth cake motor
Moving axis lower end is fixed with a booth cake scraper plate；Batter jet pipe, egg liquid jet pipe, flour paste tank, thick chilli sauce are installed in secondary lifting plate lower part
Tank and sesame spreading tank, batter jet pipe connect batter tank, and egg liquid jet pipe connects egg liquid tank, batter jet pipe, egg liquid jet pipe, flour paste
Tank, thick chilli sauce tank and sesame spreading tank are separately installed with solenoid valve control quantitative discharging, guarantee the food for launching same dose every time
Material.
Baking pan overturning is installed on the workbench, specific mounting structure are as follows: end middle part both lateral sides are pacified respectively on the table
Equipped with a bearing block 4-8, torsion shaft 4-4 is hinged in bearing block, the torsion shaft of both lateral sides is packed in Double-side Heating respectively
The radial both ends of disk 4-1 are coaxially fixed with a turning gear 4-5 on the torsion shaft of wherein side, which nibbles
Conjunction is equipped with an overturning rack gear 4-6, the piston rod of overturning rack drives connection tumble cylinder 4-7, and tumble cylinder is packed in work
In platform.Tumble cylinder drives overturning reciprocating rack mobile, so that turning gear be driven to rotate, and then Double-side Heating disk is driven to turn over
Turn；In order to guarantee the levelness of Double-side Heating disk, it is fixed with a swing link 4- respectively on the workbench of heating dish longitudinal direction two sides
3, it is fixed with a limited block 4-2 in radial one end outer of Double-side Heating disk, the corresponding limit of the limited block is on a swing link
End middle part；When tumble cylinder driving Double-side Heating disk is turned to other one side, limited block withstands on another swing link upper center；
Tumble cylinder keeps push power, is pressed on limited block on swing link always, to guarantee the holding in processing of Double-side Heating disk
Horizontality.
Wiper mechanism 6 includes that sink 6-3, brush roll 6-1, sparge pipe 6-2, discharge outlet 6-4 and recovery tank 6-5, sink are solid
On the table, there are two brush rolls for installation side by side in sink for dress, are equipped with a sparge pipe in one upper side of sink, make on sparge pipe
There is the hole for water spraying towards brush roll, sparge pipe and brush roll clean booth cake scraper plate jointly；A discharge outlet is installed in the middle part of sink lower end,
One recovery tank is installed, recovery tank is connected with filter device and water pump, and water pump passes through pipeline in the workbench below discharge outlet
It is connected to sparge pipe, cleaning water is recycled, clean and environmental protection.
Oil scraping mechanism include balance staff 3-5, swing rod cylinder 3-4, rotation pole 3-1, rotation bracket 3-6, frizing motor 3-3,
Oil scraping plate 3-2, workbench lower end are equipped with a hanger, are cut with scissors in hanger by balance staff and fill a swing rod cylinder, the work of the swing rod cylinder
Stopper rod sets up one end of hinge dress rotation pole, and the middle part dog-ear position hinge of rotation pole is on a rotation bracket, the pendulum
Turn bracket to be fixedly mounted on the table, the other end of rotation pole is equipped with a frizing motor, and the drive shaft of the frizing motor is radial
It is fixed with an oil scraping plate.
Chan Bing mechanism includes tortilla spatula sliding rail 5-3, tortilla spatula sliding block 5-4, tortilla spatula 5-2 and tortilla spatula cylinder 5-1, baking pan lower section two
The workbench of side is symmetrically fixed with tortilla spatula sliding rail, and sliding is embedded with tortilla spatula sliding block on tortilla spatula sliding rail, the tortilla spatula sliding blocks of two sides it
Between be fixed with a tortilla spatula, which, which compresses, is attached to the lower end of swing link or Double-side Heating disk, be fixed on the outside of workbench one with
The parallel tortilla spatula cylinder of tortilla spatula sliding rail, the affixed tortilla spatula end of the piston rod of the tortilla spatula cylinder, tortilla spatula cylinder drive tortilla spatula along tortilla spatula
Slide track telescopic is mobile, so that flour cake be shoveled down.The initial position of tortilla spatula is located at swing link lower end, when the face of Double-side Heating disk lower end
After cake reaches preset heating time, tortilla spatula cylinder driving tortilla spatula moves through Double-side Heating disk along tortilla spatula sliding rail and reaches the other side
Crescent moon Board position, so that flour cake be made completely to be detached from Double-side Heating disk.
The specific mounting structure of heating cover: heating wire is installed, middle part is solid on the outside of heating cap body in heating cap body 2-3
Equipped with a turning rod 2-2, the lower end of the turning rod is stretched out outside heating cap body and is packed in the middle part of a shaft 2-4, the shaft
Both ends pass through bearing block 2-7 respectively and are installed on the workbench, and heat and are coaxially fixed with a flip lid tooth in the shaft of cap body side
2-5 is taken turns, which is engaged on a flip lid rack gear 2-6, and flip lid rack gear limit is slidably installed on the table, the flip lid tooth
Item is connected with a flip lid cylinder 2-1, which is installed on the workbench, and flip lid cylinder driving flip lid rack gear is mobile, thus
Flip lid gear rotation is driven, and then drives heating cap body to be swung by shaft, fastens or open baking pan.
Control process is stated with work step herein, no longer configuration in power control cabinet is specifically described.
The manufacture craft of this maker, step are as follows:
(1) prepare before processing, stock: get out batter, egg liquid, flour paste, thick chilli sauce, sesame and be respectively charged into corresponding container
It is interior；
(2) spread out cake: power control cabinet is connected to the instruction for starting processing, and oil scraping mechanism is scraping upper one layer of bottom in Double-side Heating disk upper end
Oil spreads out cake component in Double-side Heating disk upper end and carries out booth cake, and flour cake, egg cake or the double-deck cake is made and uniformly applies and spreads slurry；
By taking traditional double-deck cake as an example, booth cake step is specifically described:
Oil scraping mechanism uniformly coats one layer of base oil on Double-side Heating disk, returns to initial position after frizing after the completion；Frizing
The working method of mechanism: oiling device is moved to above Double-side Heating disk, is injected quantitative oil, is then retracted；Swing rod cylinder is stretched
Piston rod out makes rotation pole carry out rotation with rotation bracket axis, is adjacent on Double-side Heating disk until oil scraping plate is in a horizontal state
End, frizing motor driven oil scraping plate rotation, is coated uniformly on oil in disk；Then swing rod cylinder is shunk, and drives rotation pole
It is lifted up, returns to initial position.
Booth cake Component driver cylinder driving booth cake component is moved to above Double-side Heating disk along portal frame, to Double-side Heating disk
Upper to spray into quantitative batter, level-one lifting cylinder, secondary lifting cylinder simultaneously decline；Booth cake motor driven booth cake scraper plate is turned
It is dynamic, batter is uniformly spread out into pancake, the movement of level-one lifting cylinder is by level-one lifter plate, secondary lifting plate and spreads out cake scraper plate together
Promote a height；The ingredients such as egg liquid and flour paste, thick chilli sauce or sesame are sprayed, meanwhile, booth cake motor drives booth cake scraper plate again
Rotation, highly carries out booth cake herein, so that egg liquid is uniformly spread out in pancake upper layer, then, secondary lifting cylinder movement, by second level
Lifter plate and booth cake scraper plate promote a height again；
Booth cake component is retracted on the outside of baking pan along portal frame, and wiper mechanism cleans booth cake scraper plate；Wiper mechanism work
Method: it is moved to the decline of wiper mechanism position after the completion of the cake of booth cake scraper plate booth, booth cake scraper plate is inserted between two brush rolls, sparge pipe
To booth cake scraper plate water spray, while two brush rolls from the rotation of booth cake scraper plate two sides while cleaning booth cake scraper plate, and the water after cleaning is taken
Band impurity concentrates in sink, flows into recovery tank by discharge outlet, then using filter device and water pump, is recycled.
(3) flapjack: heating cover overturning is fastened on Double-side Heating disk upper end, is heated, reaches heating cover after setting time
It digs；
The overturning of Double-side Heating disk, one end with flour cake are turned to lower end, and Double-side Heating disk continues to heat, Double-side Heating disk
The other end is turned to horizontal position upward；
Oil scraping mechanism and booth cake component act again, repeat the booth cake step of step (2)；
The present embodiment be set in baking pan upper end heating time be 1 minute, after overturning baking pan lower end reheat 1 minute；
After reaching setting time, under the Chan Bing mechanism of baking pan lower end shovels the flour cake of baking pan lower end, pallet is fallen under flour cake
On；
The working method of Chan Bing mechanism: the initial position of tortilla spatula is located at swing link lower end, when the face of Double-side Heating disk lower end
After cake reaches preset heating time, tortilla spatula cylinder driving tortilla spatula moves through Double-side Heating disk along tortilla spatula sliding rail and reaches the other side
Crescent moon Board position, so that flour cake be made completely to be detached from Double-side Heating disk.
(4) pallet is moved on the outside of baking pan along pallet track, manually carries out subsequent folded cake and packaging operation.
Although disclosing the embodiment of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be managed
Solution: do not departing from the present invention and spirit and scope of the appended claims in, various substitutions, changes and modifications be all it is possible,
Therefore, the scope of the present invention is not limited to the embodiment and attached drawing disclosure of that.
Claims (10)
1. a kind of simple type automatic thin-pancake maker, it is characterised in that: including workbench, baking pan, portal frame, booth cake component, cleaning machine
Structure, Chan Bing mechanism, oil scraping mechanism, heating cover, pallet and power control cabinet, workbench upper center install baking pan, workbench upper end
It is fixed with a portal frame for crossing over baking pan, driving is equipped with booth cake component on portal frame, and booth cake component can be along portal frame level
Transverse shifting；Wiper mechanism, baking pan horizontal cross are installed on the workbench below the portal frame of baking pan horizontal cross side
Oil scraping mechanism is installed on the workbench below the portal frame of the other side, is hinged with one on the workbench of the horizontal longitudinal side of baking pan
Heating cover, heating cover, which can fasten, is covered on baking pan upper end；Pallet is installed on the workbench of the horizontal longitudinal other side of baking pan, is held in the palm
Disk can be moved to below baking pan；Power control cabinet is installed on the outside of workbench.
2. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: pacify the upper beam side of the portal frame
Parallel orbit equipped with horizontal cross is slidably installed on parallel orbit and spreads out cake component；Upper beam between parallel orbit is formed with
The through slot of one horizontal cross, the interior limit of the through slot, which is slidably installed, spreads out cake component；It is horizontally disposed that one is equipped in the upper beam other side
Booth cake Component driver cylinder, the booth cake Component driver cylinder piston rod end connection booth cake component, driving booth cake component edge
Parallel orbit moved.
3. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the specific mounting structure of the pallet:
Two sides are symmetrically installed with pallet track in the rack below Chan Bing mechanism, and sliding is embedded with pallet slide block on pallet track,
Pallet slide block on the pallet track of two sides is packed in a pallet two sides, and pallet is rectangular panel body structure, the longitudinal direction of pallet
Side is connected with a pallet cylinder, which is packed on the outside of workbench.
4. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the booth cake component uses secondary lifting
Structure is installed on the gantry, and specific structure includes positioning plate, level-one lifter plate, level-one lifting cylinder, secondary lifting plate, second level
Lifting cylinder, booth cake motor and booth cake scraper plate, positioning plate sliding are mounted on the gantry, and positioning front edge of board slides up and down
Level-one lifter plate is installed, vertically-mounted on positioning plate to have level-one lifting cylinder, the piston rod of the level-one lifting cylinder lower end
End is connected with level-one lifter plate；It is slidably installed secondary lifting plate in level-one lifting front edge of board, it is vertically-mounted on level-one lifter plate
There is secondary lifting cylinder, the piston rod of the secondary lifting cylinder connects secondary lifting plate；It is vertically-mounted in secondary lifting plate lower end
Cake motor is spread out, the drive shaft lower end of the booth cake motor is fixed with a booth cake scraper plate.
5. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the baking pan overturning is mounted on workbench
On, specific mounting structure are as follows: end middle part both lateral sides are separately installed with a bearing block on the table, are hinged in bearing block
Torsion shaft, the torsion shaft of both lateral sides are packed in the radial both ends of Double-side Heating disk respectively, same on the torsion shaft of wherein side
Axis is fixed with a turning gear, and turning gear lower end engagement is equipped with an overturning rack gear, overturning rack drives connection overturning gas
The piston rod of cylinder, tumble cylinder are packed in workbench；It is fixed with a crescent moon respectively on the workbench of heating dish longitudinal direction two sides
Plate is fixed with a limited block in radial one end outer of Double-side Heating disk, and the corresponding limit of the limited block is pressed on a swing link
End middle part；When tumble cylinder driving Double-side Heating disk is turned to other one side, limited block is pressed in another swing link upper center.
6. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the wiper mechanism includes sink, brush
Roller, sparge pipe, discharge outlet and recovery tank, sink are fixedly mounted on the table, and there are two brush rolls for installation side by side in sink, in sink
One upper side is equipped with a sparge pipe, and the hole for water spraying towards brush roll is formed on sparge pipe, and sparge pipe and brush roll clean simultaneously jointly
Cooling booth cake scraper plate；A discharge outlet is installed in the middle part of sink lower end, a recovery tank is installed in the workbench below discharge outlet, is returned
Water tank is connected with filter device and water pump, and water pump is recycled by piping connection to sparge pipe, cleaning water.
7. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the oil scraping mechanism includes balance staff, pendulum
Bar cylinder, rotation pole, rotation bracket, frizing motor, oil scraping plate, workbench lower end are equipped with a hanger, pass through pendulum in hanger
Axis hinge fills a swing rod cylinder, and the piston rod of the swing rod cylinder sets up one end of hinge dress rotation pole, the middle part of rotation pole
Dog-ear position hinge is on a rotation bracket, which is fixedly mounted on the table, and the other end of rotation pole is equipped with one
Frizing motor, the drive shaft of the frizing motor are radially fixed with an oil scraping plate；It is equipped on the workbench of rotation bracket side
One horizontal pushing cylinder.
8. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the Chan Bing mechanism includes that tortilla spatula is sliding
The workbench of rail, tortilla spatula sliding block, tortilla spatula and tortilla spatula cylinder, baking pan lower section two sides is symmetrically fixed with tortilla spatula sliding rail, tortilla spatula sliding rail
On sliding be embedded with tortilla spatula sliding block, be fixed with a tortilla spatula between the tortilla spatula sliding block of two sides, tortilla spatula compression is attached to swing link
Or the lower end of Double-side Heating disk, workbench outside are fixed with a tortilla spatula cylinder parallel with tortilla spatula sliding rail, the work of the tortilla spatula cylinder
The affixed tortilla spatula end of stopper rod, tortilla spatula cylinder driving tortilla spatula is moved along tortilla spatula slide track telescopic, so that flour cake be shoveled down.Tortilla spatula it is initial
Position is located at swing link lower end, and after the flour cake when Double-side Heating disk lower end reaches preset heating time, tortilla spatula cylinder drives cake
Shovel moves through Double-side Heating disk along tortilla spatula sliding rail and reaches other side crescent moon Board position, so that flour cake be made completely to be detached from two-sided add
Hot plate.
9. simple type automatic thin-pancake maker according to claim 1, it is characterised in that: the specific mounting structure of heating cover: add
Heating wire is installed, middle part is fixed with a turning rod on the outside of heating cap body, and the lower end of the turning rod, which is stretched out, to be added in hot cap body
Hot cap body is outer and is packed in the middle part of a shaft, and the both ends of the shaft are installed on the workbench by bearing block respectively, heating cover
A flip lid gear is coaxially fixed in the shaft of lid side, which is engaged on a flip lid rack gear, flip lid rack gear limit
Position is slidably installed on the table, which is connected with a flip lid cylinder, which is installed on the workbench, flip lid
Cylinder driving flip lid rack gear is mobile, to drive flip lid gear rotation, and then drives heating cap body to be swung by shaft,
Fasten or open baking pan.
10. a kind of processing method of simple type automatic thin-pancake maker, it is characterised in that: step are as follows:
(1) prepare before processing, stock: get out batter, egg liquid, flour paste, thick chilli sauce, sesame and be respectively charged into corresponding container；
(2) cake is spread out:
Power control cabinet issues the instruction for starting processing, and oil scraping mechanism is scraping upper one layer of base oil in Double-side Heating disk upper end, spreading out cake component
Booth cake is carried out in Double-side Heating disk upper end, flour cake, egg cake or the double-deck cake is made and uniformly applies and spreads slurry；
(3) flapjack: heating cover overturning is fastened on Double-side Heating disk upper end, is heated, heating cover is dug after reaching setting time；
The overturning of Double-side Heating disk, one end with flour cake are turned to lower end, and Double-side Heating disk continues to heat, and Double-side Heating disk is another
End is turned to horizontal position upward；
Oil scraping mechanism and booth cake component act again, repeat the booth cake step of step (2)；
After reaching setting time, under the Chan Bing mechanism of baking pan lower end shovels the flour cake of baking pan lower end, fallen on pallet under flour cake；
(4) pallet is moved on the outside of baking pan along pallet track, manually carries out subsequent folded cake and packaging operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077677.8A CN109730102B (en) | 2019-01-28 | 2019-01-28 | Simple automatic pancake machine |
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|---|---|---|---|
| CN201910077677.8A CN109730102B (en) | 2019-01-28 | 2019-01-28 | Simple automatic pancake machine |
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| CN109730102B CN109730102B (en) | 2024-02-02 |
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