CN111869694A - Full-automatic imitation handmade cake machine - Google Patents
Full-automatic imitation handmade cake machine Download PDFInfo
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- CN111869694A CN111869694A CN202010840037.0A CN202010840037A CN111869694A CN 111869694 A CN111869694 A CN 111869694A CN 202010840037 A CN202010840037 A CN 202010840037A CN 111869694 A CN111869694 A CN 111869694A
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- flour
- cake
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- round
- dough sheet
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/02—Bakers' ovens characterised by the heating arrangements
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/04—Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention is suitable for the technical field of food processing equipment, and provides a full-automatic imitation handmade cake machine which comprises a dough kneading mechanism, a dough sheet processing mechanism, a flour sprinkling mechanism, a cake blank forming mechanism, an edge material recycling mechanism, a baking mechanism, a cake turning mechanism and a cake stacking mechanism. The machine also has the function of recovering flour and rim charge, and saves grain raw materials.
Description
Technical Field
The invention belongs to the technical field of food processing equipment, and particularly relates to a full-automatic imitation handmade round cake machine.
Background
The cake is an oblate wheaten food product, has a long history and exquisite taste, and is popular with people. The variety of the cakes is various, and the cakes are common in flapjacks, single cakes, spring cakes, pies, flaky pastry and the like; the preparation process is kneading, separating, rolling, baking or steaming. The traditional cake making benefits from skilled manual making, flour is added with water and kneaded into dough, then large dough is divided into small dough, the small dough is pressed into a cake through a round stick, and the cake is heated in a baking or frying mode, so that the cake becomes delicious cake food on a dining table.
The traditional method for manually making round cakes has the disadvantages of low yield, large error, time and labor consumption, and along with social development, the requirements of various cakes are more and more extensive, and the simple manual making by means of a small workshop cannot meet the requirements. For the shops selling the round cakes, thousands of round cakes or more are needed to be made every day, and because the manual making efficiency is low, a lot of masters need to be employed to complete the workload, so that the business cost of the shops is greatly improved, the profits of the shops are reduced, and the long-term development is not facilitated.
Disclosure of Invention
The embodiment of the invention aims to provide a full-automatic imitation handmade round cake machine, aiming at solving the problems in the background art.
The embodiment of the invention is realized in such a way that the full-automatic imitation handmade round cake machine comprises a round cake machine frame, and the full-automatic imitation handmade round cake machine further comprises:
the dough kneading mechanism is used for processing the flour and the water into dough;
the dough sheet processing mechanism is used for filtering impurities in the dough and extruding the filtered impurities into dough sheets;
the flour spraying mechanism is used for adhering flour to the surface of the dough sheet and cleaning and recycling redundant flour;
the cake blank forming mechanism is used for cutting cake blanks on the dough sheets stained with flour;
the rim charge recycling mechanism is used for removing and recycling rim charges except for the cake blanks;
the baking mechanism is used for baking the cake blank with the leftover removed;
the cake turning mechanism is used for turning the cake blanks on the baking mechanism so that the baking mechanism can bake the two sides of the cake blanks to obtain round cakes;
and the round cake stacking mechanism is used for stacking the round cakes into a pile after the round cakes are turned over.
Preferably, the dough kneading mechanism comprises:
a dough kneading hopper; the dough kneading hopper is connected with the dough sheet processing mechanism through the conveying mechanism;
a helically threaded rod; the spiral thread rod is rotatably arranged in the dough kneading hopper;
a first power assembly; the spiral thread rod is connected with the first power assembly;
and the dough feeding auger is used for conveying the dough to the dough sheet processing mechanism.
Preferably, the dough sheet processing mechanism includes:
a dough sheet processing hopper; the dough sheet processing hopper is connected with the dough mixing mechanism through the conveying mechanism;
a main auger; the main packing auger is rotatably arranged in the dough sheet processing hopper;
an auxiliary auger; the auxiliary auger is rotatably arranged in the dough sheet processing hopper;
a dough sheet spitting nozzle; the dough sheet spitting nozzle is arranged on the dough sheet processing hopper; the main packing auger and the auxiliary packing auger rotate in opposite directions, so that the dough is extruded into the dough spitting nozzle to form a dough sheet;
an electric motor; the main packing auger and the auxiliary packing auger are connected with the motor.
Preferably, the flour sprinkling mechanism comprises:
a powder hopper is arranged on the upper surface; the bottom of the upper powder hopper is of a screen structure;
a powder hopper below; the bottom of the lower powder hopper is of a screen structure;
a flour brush; the flour brush is provided with two pieces; the two flour brushes are respectively and rotatably arranged in the upper powder hopper and the lower powder hopper;
rotating the shifting fork; the rotary shifting fork is provided with two pieces; the two rotary shifting forks are respectively arranged on the two flour brush;
a speed-regulating motor; the speed regulating motor is provided with two parts; the two flour brushes are respectively connected with the two speed regulating motors;
the upper flour cleaning component is used for cleaning redundant flour on the upper surface of the dough sheet;
the lower flour cleaning component is used for cleaning redundant flour on the lower surface of the dough sheet;
a flour recovery auger; the flour recovery packing auger is arranged on one side of the upper flour cleaning component and one side of the lower flour cleaning component;
rolling and screening the flour; the redundant flour cleaned by the upper flour cleaning component and the lower flour cleaning component is conveyed into the flour roller screen by the flour recycling auger;
a flour feeding auger; one end of the flour feeding auger is arranged on one side of the flour roller screen, and the other end of the flour feeding auger is arranged on one side of the flour hopper below the flour roller screen.
Preferably, the upper flour cleaning assembly comprises:
cleaning the bracket with flour; the upper flour cleaning bracket is arranged on the round cake machine frame;
a chain; the chain is provided with a plurality of pieces; a plurality of chains are arranged on the upper flour cleaning branch in a mutually crossed manner;
cleaning the brush with flour; the upper flour cleaning brush is provided with a plurality of pieces; a plurality of flour feeding cleaning brushes are arranged on the plurality of chains.
Preferably, the lower flour cleaning assembly comprises:
cleaning the bracket by adding flour; the lower flour cleaning bracket is arranged on the round cake machine frame;
a circular conveyor belt; the circular conveying belt is provided with two pieces; the two round conveying belts are arranged on the lower flour cleaning bracket in a staggered manner;
rolling and brushing; the rolling brush is provided with a plurality of pieces; a plurality of rolling brushes are arranged on the two circular conveyor belts; the brush hair of round brush passes the clearance between two circular conveyer belts and exposes two circular conveyer belts.
Preferably, the cake blank forming mechanism comprises:
hobbing cutters; the hob is rotatably arranged on the round cake machine frame; the hob is provided with a circular cutting edge.
Preferably, the rim charge recycling mechanism includes:
the rotary brush is used for brushing off rim charge except for the cake blank;
the track wheel is used for driving the rotary brush to slide;
the track wheel is connected with the second power assembly;
a transverse scrap recovery conveyor belt; the transverse rim charge recycling conveying belt is provided with two pieces; the two transverse rim charge recycling conveying belts are arranged on one side of the rotary brush;
a longitudinal scrap recovery conveyor belt; one end of the longitudinal rim charge recycling conveying belt is arranged on one side of the two transverse rim charge recycling conveying belts, and the other end of the longitudinal rim charge recycling conveying belt is arranged on one side of the dough sheet processing mechanism.
Preferably, the cauterization mechanism comprises:
heating plates; the heating plate is provided with a plurality of pieces; a plurality of heating plates are arranged on the circular cake machine frame;
a large pitch chain; the large-pitch chain is provided with a plurality of pieces; the large-pitch chains are respectively arranged on one side of the heating plates.
Preferably, the cake turning mechanism comprises:
a first engagement blade set; the first blade connecting set is arranged on one side of the branding mechanism;
a first auxiliary pressure wheel set; the first auxiliary pressing wheel set is arranged on one side of the branding mechanism;
a cake turning conveyer belt; the round cakes on the baking mechanism are conveyed to the cake turning conveying belt through the first connecting blade group and the first auxiliary pressing wheel group;
first copying; the round cakes conveyed to the cake turning conveyer belt are turned to the baking mechanism through the first turning.
Preferably, the cake stacking mechanism comprises:
a second engaged blade set; the second blade connecting set is arranged on one side of the cake turning mechanism;
a second auxiliary pressure wheel set; the second auxiliary pressing wheel set is arranged on one side of the cake turning mechanism;
a transverse rotary conveyor belt; the baked round cakes are conveyed to the transverse rotary conveying belt through the second connecting blade group and the second auxiliary pressing wheel group;
a longitudinal rotary conveyor belt; one end of the longitudinal rotary conveying belt is arranged on one side of the transverse rotary conveying belt;
a return conveyer belt; one end of the longitudinal rotary conveying belt, which is far away from the transverse rotary conveying belt, is arranged on one side of the return conveying belt; the round cakes on the transverse rotary conveying belt are conveyed to the return conveying belt through the longitudinal rotary conveying belt;
second copying; the second copying device is arranged on one side of the return conveyer belt;
a disc stacking belt; the round cake stacking belt is arranged on one side of the second reproduction; and the round cakes on the return conveyer belt are turned to the round cake stacking belt through the second copying.
Preferably, the full-automatic imitation handmade round cake machine further comprises a power mechanism; the power mechanism comprises:
a main motor; the main motor is arranged on the round cake machine frame;
a speed reducer; the speed reducer is arranged on the round cake machine frame; the speed reducer is connected with the main motor;
a circuit control box; the main motor and the speed reducer are electrically connected with the circuit control box.
The full-automatic imitation handmade cake machine provided by the embodiment of the invention comprises a dough kneading mechanism, a dough sheet processing mechanism, a flour sprinkling mechanism, a cake blank forming mechanism, an edge material recycling mechanism, a baking mechanism, a cake turning mechanism and a cake stacking mechanism, the cake machine runs automatically in the whole process, manual intervention is not needed, high yield, high efficiency, stability and energy conservation are realized, the traditional manufacturing process is completely adopted, no food additive is added according to the formula of the handmade cake, the shape of the manually manufactured cake is more regular and purer than that of the manually manufactured cake, the color is more fragrant and strong, the cake manufacturing process comprises dough kneading, material loading, dough sheet manufacturing, shape cutting, flour and edge material cleaning, open fire baking is realized, the finished product is finally stacked into stacks, and the whole process is automatic, and the taste, cake weight and fire color can be adjusted at will. The machine also has the function of recovering flour and rim charge, and saves grain raw materials.
The round cake machine has the advantages of rigorous structure, stable operation and high automation degree, solves the problem that dough sheets are difficult to form according to a manual single cake formula, and avoids the problem of water loss of round cakes in the baking process, and the baked round cakes are chewy, soft and have a taste similar to that of manual round cakes and are better than the manual round cakes.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic imitation handmade round cake machine provided by an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a dough kneading mechanism provided in an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a dough sheet processing mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a flour sprinkling mechanism provided by the embodiment of the invention;
FIG. 5 is a schematic structural diagram of a cake blank forming mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a pancake baking mechanism and a pancake turning mechanism provided in the embodiment of the present invention;
fig. 7 is a schematic structural diagram of a cake stacking mechanism according to an embodiment of the present invention.
In the drawings: 1. a dough kneading mechanism; 11. a dough mixer; 12. a dough feeding auger; 2. a dough sheet processing mechanism; 3. a flour sprinkling mechanism; 31. a flour feeding cleaning component; 32. a flour cleaning component is arranged; 33. the upper surface of the dough sheet is provided with a flour sprinkling assembly; 34. the flour sprinkling assembly is arranged on the lower surface of the dough sheet; 351. a flour recovery auger; 352. rolling and screening the flour; 353. and a flour feeding auger; 4. a cake blank forming mechanism; 5. an edge material recovery mechanism; 6. a cauterization mechanism; 7. a cake turning mechanism; 8. a cake stacking mechanism; 81. a cake revolving assembly; 811. a longitudinal rotary conveyor belt; 82. a return conveyer belt; 83. second copying; 84. a disc stacking belt; 91. a main motor; 92. a speed reducer; 93. a circuit control box; 10. a round cake machine frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1, the full-automatic handwork-imitating tortilla maker provided for an embodiment of the invention comprises a tortilla maker frame 10, and the full-automatic handwork-imitating tortilla maker further comprises:
the dough kneading mechanism 1 is used for processing flour and water into dough;
the dough sheet processing mechanism 2 is used for filtering impurities in the dough and extruding the filtered impurities into dough sheets;
the flour sprinkling mechanism 3 is used for adhering flour to the surface of the dough sheet and cleaning and recycling redundant flour;
the cake blank forming mechanism 4 is used for cutting cake blanks on the dough sheets stained with flour;
the rim charge recycling mechanism 5 is used for removing and recycling rim charges except for the cake blanks;
the baking mechanism 6 is used for baking the cake blank with the leftover removed;
the cake turning mechanism 7 is used for turning the cake blanks positioned on the baking mechanism 6 so as to enable the baking mechanism 6 to bake both sides of the cake blanks to obtain round cakes;
and the round cake stacking mechanism 8 is used for stacking the round cakes into a pile after the round cakes are turned over.
In practical application, firstly, flour and water in a certain proportion are added into a dough kneading mechanism 1, the flour and the water are processed into dough through the dough kneading mechanism 1, the processed dough is filtered to remove impurities in the dough through a dough sheet processing mechanism 2 and extruded into dough sheets, then, two sides of the dough sheets are stained with the flour through a flour sprinkling mechanism 3, redundant flour is removed and recovered for recycling, cake blanks are cut out of the dough sheets sprinkled with the flour through a cake blank forming mechanism 4, edge materials except the cake blanks are removed and recovered through an edge material recovery mechanism 5, the recovered edge materials are conveyed to the dough sheet processing mechanism 2 for recycling, then the cake blanks are heated and cooked through a baking mechanism 6, the cake blanks can be turned over through a cake turning mechanism 7, so that the two sides of the cake blanks can be baked, the baked cake blanks are the cakes, finally, the cakes are turned over and stacked through a cake stacking mechanism 8, facilitating subsequent processing. The round cake machine provided by the embodiment of the invention comprises a dough kneading mechanism 1, a dough sheet processing mechanism 2, a flour sprinkling mechanism 3, a cake blank forming mechanism 4, an edge material recycling mechanism 5, a baking mechanism 6, a cake turning mechanism 7 and a round cake stacking mechanism 8, the round cake machine automatically operates in the whole process, manual intervention is not needed, high yield, high efficiency, stability and energy conservation are realized, the traditional manufacturing process is completely adopted, according to the formula of the manual round cake, no food additive is added, the shape is more regular, the color is purer, the taste is more fragrant and strong than the traditional manually-made round cake, the round cake manufacturing process comprises dough kneading, material loading, dough skin manufacturing, shape cutting, flour and edge material cleaning, roasting with open fire, the finished product is finally stacked into stacks, and the whole process is automatically produced, and the taste, cake weight and fire color can be randomly adjusted. The machine also has the function of recovering flour and rim charge, and saves grain raw materials. The round cake machine has the advantages of rigorous structure, stable operation and high automation degree, solves the problem that dough sheets are difficult to form according to a manual single cake formula, and avoids the problem of water loss of round cakes in the baking process, and the baked round cakes are chewy, soft and have a taste similar to that of manual round cakes and are better than the manual round cakes.
As shown in fig. 2, the dough kneading mechanism 1, as a preferred embodiment of the present invention, comprises:
a dough kneading hopper; the dough kneading hopper is connected with the dough sheet processing mechanism 2 through the conveying mechanism;
a helically threaded rod; the spiral thread rod is rotatably arranged in the dough kneading hopper;
a first power assembly; the spiral thread rod is connected with the first power assembly;
and the dough feeding auger 12 is used for conveying the dough to the dough sheet processing mechanism 2.
Specifically, mechanism 1 of kneading dough includes flour-mixing machine 11 and dough material loading auger 12, and flour-mixing machine 11 comprises dough mixing hopper, spiral line pole and first power component, adds flour and water and kneads dough the hopper after, drives the spiral line pole through first power component and rotates at the hopper of kneading dough, thereby it makes the dough with flour and water to rotate through the rotation of spiral line pole, and the dough of kneading is carried to dough processing mechanism 2 in through dough material loading auger 12. The dough feeding auger 12 is a shaftless bendable feeding auger and is arranged at the bottom of the dough kneading hopper.
As shown in fig. 3, as a preferred embodiment of the present invention, the dough sheet processing mechanism 2 includes:
a dough sheet processing hopper; the dough sheet processing hopper is connected with the dough kneading mechanism 1 through the conveying mechanism;
a main auger; the main packing auger is rotatably arranged in the dough sheet processing hopper;
an auxiliary auger; the auxiliary auger is rotatably arranged in the dough sheet processing hopper;
a dough sheet spitting nozzle; the dough sheet spitting nozzle is arranged on the dough sheet processing hopper; the main packing auger and the auxiliary packing auger rotate in opposite directions, so that the dough is extruded into the dough spitting nozzle to form a dough sheet;
an electric motor; the main packing auger and the auxiliary packing auger are connected with the motor.
Specifically, the kneaded dough is conveyed into a dough sheet processing hopper through a dough feeding packing auger 12, then a main packing auger and an auxiliary packing auger are driven by a motor to rotate in opposite directions, the dough is extruded into dough sheets between the main packing auger and the auxiliary packing auger, and the extruded dough sheets are discharged into a flour spraying mechanism 3 through a dough discharging nozzle.
As shown in fig. 4, as a preferred embodiment of the present invention, the flour sprinkling mechanism 3 includes:
a powder hopper is arranged on the upper surface; the bottom of the upper powder hopper is of a screen structure;
a powder hopper below; the bottom of the lower powder hopper is of a screen structure;
a flour brush; the flour brush is provided with two pieces; the two flour brushes are respectively and rotatably arranged in the upper powder hopper and the lower powder hopper;
rotating the shifting fork; the rotary shifting fork is provided with two pieces; the two rotary shifting forks are respectively arranged on the two flour brush;
a speed-regulating motor; the speed regulating motor is provided with two parts; the two flour brushes are respectively connected with the two speed regulating motors;
the upper flour cleaning component 31 is used for cleaning redundant flour on the upper surface of the dough sheet;
the lower flour cleaning component 32 is used for cleaning the redundant flour on the lower surface of the dough sheet;
a flour recovery auger 351; the flour recycling auger 351 is arranged on one side of the upper flour cleaning component 31 and one side of the lower flour cleaning component 32;
a flour roller screen 352; the excessive flour cleaned by the upper flour cleaning assembly 31 and the lower flour cleaning assembly 32 is conveyed into the flour roller screen 352 through the flour recycling auger 351;
a flour feeding auger; one end of the flour feeding auger is arranged on one side of the flour rolling sieve 352, and the other end of the flour feeding auger is arranged on one side of the lower flour hopper.
Specifically, the flour sprinkling mechanism 3 can be roughly divided into five parts, namely a flour sprinkling assembly 33 on the upper surface of the dough sheet, a flour sprinkling assembly 34 on the lower surface of the dough sheet, a flour cleaning assembly 31 on the upper surface of the dough sheet, a flour cleaning assembly 32 on the lower surface of the dough sheet and a flour recycling assembly. The flour sprinkling assembly 33 on the upper surface of the flour piece comprises the flour hopper, the flour brush, the rotary shifting fork and the speed regulating motor, the screen is installed at the bottom of the flour hopper, the flour brush rotates inside the flour, the flour penetrates through the screen and uniformly falls down, the rotary shifting fork is installed at the upper end of the flour brush, the flour is prevented from hardening, and the quantity of the flour can be controlled through the speed regulating motor. Dough sheet lower surface spills flour subassembly 34 includes the above below powder fill, flour brush, rotatory fork and buncher, the bottom of powder fill below is installed to the screen cloth, the flour brush is inside rotatory at the flour, and the flour sees through the screen cloth, evenly falls, is equipped with the rotation fork in the upper end of flour brush, prevents that the flour from hardening, and what is measured down through the steerable flour of buncher. The upper flour cleaning component 31 is used for cleaning the redundant flour on the upper surface of the dough sheet; the lower flour cleaning assembly 32 is used for cleaning the excess flour on the lower surface of the dough sheet. The flour recycling component comprises a flour recycling auger 351, a flour rolling sieve 352 and a flour feeding auger 353, the flour recycling auger 351 conveys redundant flour cleaned by the flour cleaning component 31 and the flour cleaning component 32 to the flour rolling sieve 352, the flour in the flour rolling sieve 352 falls on the flour feeding auger through sieve pores, and the flour recycled is conveyed to a flour hopper below through the flour feeding auger, so that the flour is recycled.
As shown in fig. 4, the upper flour cleaning assembly 31 includes, as a preferred embodiment of the present invention:
cleaning the bracket with flour; the upper flour cleaning bracket is arranged on the cake machine frame 10;
a chain; the chain is provided with a plurality of pieces; a plurality of chains are arranged on the upper flour cleaning branch in a mutually crossed manner;
cleaning the brush with flour; the upper flour cleaning brush is provided with a plurality of pieces; a plurality of flour feeding cleaning brushes are arranged on the plurality of chains.
Specifically, the flour cleaning brush is arranged on the chains, the chains are mutually crossed, and the flour cleaning brush is driven to move from inside to outside, so that the flour on the dough sheet is cleaned.
As shown in fig. 4, the lower flour cleaning assembly 32 includes, as a preferred embodiment of the present invention:
cleaning the bracket by adding flour; the lower flour cleaning bracket is arranged on the cake machine frame 10;
a circular conveyor belt; the circular conveying belt is provided with two pieces; the two round conveying belts are arranged on the lower flour cleaning bracket in a staggered manner;
rolling and brushing; the rolling brush is provided with a plurality of pieces; a plurality of rolling brushes are arranged on the two circular conveyor belts; the brush hair of round brush passes the clearance between two circular conveyer belts and exposes two circular conveyer belts.
Specifically, the round conveyor belts are provided with rolling brushes below, bristles of the rolling brushes can expose the round conveyor belts through gaps between the round conveyor belts, the round conveyor belts support dough sheets to move forwards, the rolling brushes move in reverse directions, and flour below the dough sheets is cleaned by staggered falling of the gaps between the two sets of round conveyor belts.
As shown in fig. 5, as a preferred embodiment of the present invention, the cake blank forming mechanism 4 includes:
hobbing cutters; the hob is rotatably arranged on the cake machine frame 10; the hob is provided with a circular cutting edge.
Specifically, the hob cutter is that the cutting edge is welded on the surface of the round roller, the cutting edge forms a circle with the same size as a round cake on the surface of the round roller, the hob cutter rotates for a circle, the cutting edge cuts a dough sheet on a conveying belt, the inner portion of the circle is divided into a cake blank, and the outer portion of the circle is divided into rim charge.
As shown in fig. 4, as a preferred embodiment of the present invention, the scrap recycling mechanism 5 includes:
the rotary brush is used for brushing off rim charge except for the cake blank;
the track wheel is used for driving the rotary brush to slide;
the track wheel is connected with the second power assembly;
a transverse scrap recovery conveyor belt; the transverse rim charge recycling conveying belt is provided with two pieces; the two transverse rim charge recycling conveying belts are arranged on one side of the rotary brush;
a longitudinal scrap recovery conveyor belt; one end of the longitudinal rim charge recycling conveying belt is arranged on one side of the two transverse rim charge recycling conveying belts, and the other end of the longitudinal rim charge recycling conveying belt is arranged on one side of the dough sheet processing mechanism 2.
Specifically, the rim charge recycling mechanism 5 is composed of a rim charge cleaning assembly and a rim charge recycling assembly. The rim charge cleaning assembly mainly comprises a rotary brush, a track wheel and a second power assembly, the track wheel and the hob synchronously drive the rotary brush to slide inside and outside, and the rotary brush brushes rim charges outside the cakes down the conveying belt. The rim charge recycling assembly mainly comprises two transverse rim charge recycling conveying belts and a longitudinal rim charge recycling conveying belt, and rim charges brushed down by the rim charge cleaning assembly are conveyed into the dough sheet processing hopper through the rim charge recycling assembly to be recycled.
As shown in fig. 6, the cauterization mechanism 6 includes, as a preferred embodiment of the present invention:
heating plates; the heating plate is provided with a plurality of pieces; a plurality of heating plates are arranged on the circular cake machine frame 10;
a large pitch chain; the large-pitch chain is provided with a plurality of pieces; the large-pitch chains are respectively arranged on one side of the heating plates.
Specifically, the baking mechanism 6 consists of heating plates and a large-pitch chain, each heating plate is used for baking a round cake, and the problems of fire running, water loss of the round cake and the like are effectively solved.
As shown in fig. 7, as a preferred embodiment of the present invention, the cake turning mechanism 7 includes:
a first engagement blade set; the first blade connecting set is arranged on one side of the cauterizing mechanism 6;
a first auxiliary pressure wheel set; the first auxiliary pressing wheel set is arranged on one side of the cauterizing mechanism 6;
a cake turning conveyer belt; the round cakes on the baking mechanism 6 are conveyed to the cake turning conveying belt through the first connecting blade group and the first auxiliary pressing wheel group;
first copying; the round cakes conveyed to the cake turning conveyer belt are turned to the baking mechanism 6 through the first turning.
Specifically, the round cake on the heating plate climbs to the cake turning conveyor belt by the first auxiliary pressing wheel set and the first connecting blade set and is turned to the heating plate by the first turning, so that the other side of the round cake is baked.
As shown in fig. 7, as a preferred embodiment of the present invention, the tortilla stacking mechanism 8 includes:
a second engaged blade set; the second blade connecting set is arranged on one side of the cake turning mechanism 7;
a second auxiliary pressure wheel set; the second auxiliary pressing wheel set is arranged on one side of the cake turning mechanism 7;
a transverse rotary conveyor belt; the baked round cakes are conveyed to the transverse rotary conveying belt through the second connecting blade group and the second auxiliary pressing wheel group;
a longitudinal rotary conveyor 811; one end of the longitudinal rotary conveyer belt 811 is arranged at one side of the transverse rotary conveyer belt;
a return conveyor belt 82; one end of the longitudinal rotary conveying belt 811 far away from the transverse rotary conveying belt is arranged on one side of the return conveying belt 82; the round cakes on the transverse rotary conveying belt are conveyed to the return conveying belt 82 through the longitudinal rotary conveying belt 811;
a second reproduction 83; the second flap 83 is arranged on one side of the return conveyor belt 82;
a cake stacking belt 84; the cake stacking belt 84 is disposed on one side of the second flap 83; the tortillas on the return conveyor 82 are turned over by the second flap 83 onto the tortilla stacking belt 84.
Specifically, the cake stacking mechanism 8 is composed of a cake turning assembly 81 and a cake stacking assembly. The cake turning assembly 81 mainly comprises a second connecting blade group, a second auxiliary pressing wheel group, a transverse turning conveying belt and a longitudinal turning conveying belt 811, the cake stacking assembly mainly comprises a return conveying belt 82, a second copying belt 83 and a cake stacking belt 84, baked cakes enter the transverse turning conveying belt under the action of the second connecting blade group and the second auxiliary pressing wheel group, the cakes are turned to the return conveying belt 82 through the longitudinal turning conveying belt 811, the cakes are conveyed to the second copying belt 83, and the cakes are counted and stacked on the cake stacking belt 84 through the second copying belt 83.
As shown in fig. 1, as a preferred embodiment of the present invention, the full-automatic imitation handmade round cake machine further comprises a power mechanism; the power mechanism comprises:
a main motor 91; the main motor 91 is arranged on the cake machine frame 10;
a speed reducer 92; the speed reducer 92 is arranged on the cake machine frame 10; the speed reducer 92 is connected with the main motor 91;
a circuit control box 93; the main motor 91 and the speed reducer 92 are electrically connected to the circuit control box 93.
Specifically, the main motor 91 provides a power source for the whole equipment, particularly some conveying components, the speed reducer 92 is used for adjusting the running speed of the equipment, and the circuit control box 93 is used for controlling the on-off of circuits at various parts of the equipment, particularly circuits at various motors and power components, so as to control the running and the stopping of the equipment.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic imitative manual cake machine, includes cake machine frame, its characterized in that, full-automatic imitative manual cake machine still includes:
the dough kneading mechanism is used for processing the flour and the water into dough;
the dough sheet processing mechanism is used for filtering impurities in the dough and extruding the filtered impurities into dough sheets;
the flour spraying mechanism is used for adhering flour to the surface of the dough sheet and cleaning and recycling redundant flour;
the cake blank forming mechanism is used for cutting cake blanks on the dough sheets stained with flour;
the rim charge recycling mechanism is used for removing and recycling rim charges except for the cake blanks;
the baking mechanism is used for baking the cake blank with the leftover removed;
the cake turning mechanism is used for turning the cake blanks on the baking mechanism so that the baking mechanism can bake the two sides of the cake blanks to obtain round cakes;
and the round cake stacking mechanism is used for stacking the round cakes into a pile after the round cakes are turned over.
2. The full-automatic imitation handmade round cake machine according to claim 1, wherein the dough kneading mechanism comprises:
a dough kneading hopper; the dough kneading hopper is connected with the dough sheet processing mechanism through the conveying mechanism;
a helically threaded rod; the spiral thread rod is rotatably arranged in the dough kneading hopper;
a first power assembly; the spiral thread rod is connected with the first power assembly;
and the dough feeding auger is used for conveying the dough to the dough sheet processing mechanism.
3. The full-automatic imitation handmade round cake machine according to claim 1, wherein the dough sheet processing mechanism comprises:
a dough sheet processing hopper; the dough sheet processing hopper is connected with the dough mixing mechanism through the conveying mechanism;
a main auger; the main packing auger is rotatably arranged in the dough sheet processing hopper;
an auxiliary auger; the auxiliary auger is rotatably arranged in the dough sheet processing hopper;
a dough sheet spitting nozzle; the dough sheet spitting nozzle is arranged on the dough sheet processing hopper; the main packing auger and the auxiliary packing auger rotate in opposite directions, so that the dough is extruded into the dough spitting nozzle to form a dough sheet;
an electric motor; the main packing auger and the auxiliary packing auger are connected with the motor.
4. The full-automatic imitation handmade round cake machine according to claim 1, wherein the flour sprinkling mechanism comprises:
a powder hopper is arranged on the upper surface; the bottom of the upper powder hopper is of a screen structure;
a powder hopper below; the bottom of the lower powder hopper is of a screen structure;
a flour brush; the flour brush is provided with two pieces; the two flour brushes are respectively and rotatably arranged in the upper powder hopper and the lower powder hopper;
rotating the shifting fork; the rotary shifting fork is provided with two pieces; the two rotary shifting forks are respectively arranged on the two flour brush;
a speed-regulating motor; the speed regulating motor is provided with two parts; the two flour brushes are respectively connected with the two speed regulating motors;
the upper flour cleaning component is used for cleaning redundant flour on the upper surface of the dough sheet;
the lower flour cleaning component is used for cleaning redundant flour on the lower surface of the dough sheet;
a flour recovery auger; the flour recovery packing auger is arranged on one side of the upper flour cleaning component and one side of the lower flour cleaning component;
rolling and screening the flour; the redundant flour cleaned by the upper flour cleaning component and the lower flour cleaning component is conveyed into the flour roller screen by the flour recycling auger;
a flour feeding auger; one end of the flour feeding auger is arranged on one side of the flour roller screen, and the other end of the flour feeding auger is arranged on one side of the flour hopper below the flour roller screen.
5. The full-automatic imitation handmade round cake machine according to claim 1, wherein the cake blank forming mechanism comprises:
hobbing cutters; the hob is rotatably arranged on the round cake machine frame; the hob is provided with a circular cutting edge.
6. The full-automatic imitation handmade round cake machine according to claim 1, wherein the rim charge recycling mechanism comprises:
the rotary brush is used for brushing off rim charge except for the cake blank;
the track wheel is used for driving the rotary brush to slide;
the track wheel is connected with the second power assembly;
a transverse scrap recovery conveyor belt; the transverse rim charge recycling conveying belt is provided with two pieces; the two transverse rim charge recycling conveying belts are arranged on one side of the rotary brush;
a longitudinal scrap recovery conveyor belt; one end of the longitudinal rim charge recycling conveying belt is arranged on one side of the two transverse rim charge recycling conveying belts, and the other end of the longitudinal rim charge recycling conveying belt is arranged on one side of the dough sheet processing mechanism.
7. The full-automatic imitation handmade pancake machine according to claim 1, wherein the baking mechanism comprises:
heating plates; the heating plate is provided with a plurality of pieces; a plurality of heating plates are arranged on the circular cake machine frame;
a large pitch chain; the large-pitch chain is provided with a plurality of pieces; the large-pitch chains are respectively arranged on one side of the heating plates.
8. The full-automatic imitation handmade round cake machine according to claim 1, wherein the cake turning mechanism comprises:
a first engagement blade set; the first blade connecting set is arranged on one side of the branding mechanism;
a first auxiliary pressure wheel set; the first auxiliary pressing wheel set is arranged on one side of the branding mechanism;
a cake turning conveyer belt; the round cakes on the baking mechanism are conveyed to the cake turning conveying belt through the first connecting blade group and the first auxiliary pressing wheel group;
first copying; the round cakes conveyed to the cake turning conveyer belt are turned to the baking mechanism through the first turning.
9. The full-automatic imitation handmade round cake machine according to claim 1, wherein the round cake stacking mechanism comprises:
a second engaged blade set; the second blade connecting set is arranged on one side of the cake turning mechanism;
a second auxiliary pressure wheel set; the second auxiliary pressing wheel set is arranged on one side of the cake turning mechanism;
a transverse rotary conveyor belt; the baked round cakes are conveyed to the transverse rotary conveying belt through the second connecting blade group and the second auxiliary pressing wheel group;
a longitudinal rotary conveyor belt; one end of the longitudinal rotary conveying belt is arranged on one side of the transverse rotary conveying belt;
a return conveyer belt; one end of the longitudinal rotary conveying belt, which is far away from the transverse rotary conveying belt, is arranged on one side of the return conveying belt; the round cakes on the transverse rotary conveying belt are conveyed to the return conveying belt through the longitudinal rotary conveying belt;
second copying; the second copying device is arranged on one side of the return conveyer belt;
a disc stacking belt; the round cake stacking belt is arranged on one side of the second reproduction; and the round cakes on the return conveyer belt are turned to the round cake stacking belt through the second copying.
10. The full-automatic imitation handmade pancake machine according to claim 1, further comprising a power mechanism; the power mechanism comprises:
a main motor; the main motor is arranged on the round cake machine frame;
a speed reducer; the speed reducer is arranged on the round cake machine frame; the speed reducer is connected with the main motor;
a circuit control box; the main motor and the speed reducer are electrically connected with the circuit control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010840037.0A CN111869694A (en) | 2020-08-20 | 2020-08-20 | Full-automatic imitation handmade cake machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010840037.0A CN111869694A (en) | 2020-08-20 | 2020-08-20 | Full-automatic imitation handmade cake machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111869694A true CN111869694A (en) | 2020-11-03 |
Family
ID=73203991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010840037.0A Withdrawn CN111869694A (en) | 2020-08-20 | 2020-08-20 | Full-automatic imitation handmade cake machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111869694A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113545684A (en) * | 2021-08-06 | 2021-10-26 | 王明月 | Household automatic pancake baking equipment |
| CN115399351A (en) * | 2022-09-14 | 2022-11-29 | 青岛丹香投资管理有限公司 | Cake dough sheet cutting device convenient for recycling leftover materials |
-
2020
- 2020-08-20 CN CN202010840037.0A patent/CN111869694A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113545684A (en) * | 2021-08-06 | 2021-10-26 | 王明月 | Household automatic pancake baking equipment |
| CN115399351A (en) * | 2022-09-14 | 2022-11-29 | 青岛丹香投资管理有限公司 | Cake dough sheet cutting device convenient for recycling leftover materials |
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Application publication date: 20201103 |
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| WW01 | Invention patent application withdrawn after publication |