CN108541726B

CN108541726B - Automatic pancake making machine

Info

Publication number: CN108541726B
Application number: CN201810854107.0A
Authority: CN
Inventors: 不公告发明人
Original assignee: Jiangsu Jiusixiang Food Technology Co ltd
Current assignee: JIANGSU JIUSIXIANG FOOD TECHNOLOGY Co.,Ltd.
Priority date: 2018-07-30
Filing date: 2018-07-30
Publication date: 2020-05-29
Anticipated expiration: 2038-07-30
Also published as: CN108541726A

Abstract

The invention discloses an automatic pancake making machine which comprises a base plate, a pancake making mechanism, a pancake feeding mechanism, a separation knife rest, a first support, a push claw shaft, a first stepping motor, a first support, a belt wheel shaft, a flat belt and a first servo motor. The planetary gear mechanism spreads the mixed pasty dough on the cake spreading plate through the scraper mechanism, the cake is separated by the cake feeding mechanism and the separating tool rest after being heated, and finally the pancake is pushed to the conveying belt through the pushing claw. The mechanisms work cooperatively to produce two cakes at a time. The thickness of the pancake is controllable, and the quality of the single-batch pancake finished product is consistent and uniform.

Description

Automatic pancake making machine

Technical Field

The invention relates to the technical field of food processing, in particular to an automatic pancake making machine.

Background

At present, various pancake foods are prevalent in colleges and universities and snack streets. The way of spreading out pancakes at present is mainly divided into two categories: the first type is that people bake on a heating griddle plate by using a shovel to rotate continuously with both hands, and the method is to spread the pancake on a self-made stove, so the spreading time is long, the labor intensity is high, the yield is low, and the taste of the pancake for different people is different because the duration of manually controlling the duration of heating the pancake, even if the same person spreads the pancake, the taste of the pancake is different; the second type is a semi-automatic machine for baking pancake, the existing pancake baking machine is simple in structure, only can simply complete baking and cutting actions, people are required to manually take the pancake off a heating pan plate, the automation degree is low, and the labor intensity of workers is increased. There is therefore a need for a high efficiency, high quality and highly automated tortilla device. For example, patent No. CN201420239785.3 provides a full-automatic pancake spreading device, which comprises a stirring device, a feeding device, a heating spreading device and a pancake scraping and collecting device, and has the advantages of full-automatic pancake spreading, high efficiency and good quality; the disadvantages are single cake thickness and large occupied space of the whole machine.

Disclosure of Invention

Aiming at the problems, the invention provides an automatic pancake making machine, wherein a planetary gear mechanism makes well mixed pasty dough spread on a pancake plate through a scraper mechanism, the pancake adhered on the pancake plate is separated through a separating tool rest through a pancake feeding mechanism after heating, and finally the pancake is pushed to a conveying belt through a pushing claw. The mechanisms work cooperatively to produce two cakes at a time.

The technical scheme adopted by the invention is as follows: an automatic pancake making machine comprises a base plate, a pancake making mechanism, a pancake feeding mechanism, a separation knife rest, a first support, a push claw shaft, a first stepping motor, a first support, a belt wheel shaft, a flat belt and a first servo motor, wherein the pancake making mechanism, the pancake feeding mechanism, the separation knife rest, two first supports and the two first supports are respectively and fixedly arranged on the base plate; a first stepping motor is fixedly installed on the outer side of each first support, a pusher jaw shaft is hinged to the inner side of each first support, one end of the pusher jaw shaft is connected with an output shaft of the first stepping motor, and a pusher jaw is fixedly installed at the other end of the pusher jaw shaft; two ends of each first support are respectively hinged with a belt wheel through a belt wheel shaft.

The dough spreading mechanism comprises a base, a first gear, a pancake pan, a scraping plate mechanism, a planet carrier, a second gear and a second servo motor, wherein the first gear is fixedly arranged on the base, and the pancake pan is fixedly arranged on the first gear; the scraping plate mechanism is hinged on the outward extending shaft section of the first gear; the planet carrier is fixedly arranged on the scraping plate mechanism; a second servo motor is fixedly mounted at each of the two ends of the planet carrier, a second gear is hinged to the planet carrier, the second gear is meshed with the first gear, and a gear shaft of the second gear is connected with an output shaft of the second servo motor.

The cake feeding mechanism comprises a second support, a third support, a guide rod, a screw rod, a second stepping motor, a sliding table, an electric push rod, a heat insulation plate, a resistance wire heating plate and a cake spreading plate, wherein the second support is removed, other parts are duplicated, and two identical two-degree-of-freedom platforms are formed and fixedly arranged on two sides of the second support; on one side, the third support is fixedly arranged on the second support; the two guide rods are fixedly arranged on the third support; the screw rod is hinged on the third support; the second stepping motor is fixedly arranged on the outer side of the third support, and an output shaft of the second stepping motor is connected with the screw rod; three holes in the sliding table are matched with guide rods on two sides and a lead screw on the lower side and can move back and forth along the lead screw; electric putter fixed mounting is served at electric putter push rod, and heat insulating board fixed mounting is served at electric putter push rod, and resistance wire hot plate fixed mounting is on the heat insulating board, and shakeout cake board fixed mounting is on the resistance wire hot plate.

The separation tool rest comprises two cylindrical sleeves, locking screws, slide rods and a single-side edge scraper, the two cylindrical sleeves are separated from each other at two sides, each cylindrical sleeve is internally sleeved with one slide rod, and the telescopic positions of the slide rods are fastened by the locking screws on the cylindrical sleeves; and two sides of the single-side edge scraper are fixedly arranged on the two sliding rods.

Furthermore, a flat belt is arranged between the two belt pulleys, and one belt pulley shaft is connected with a first servo motor output shaft fixedly arranged at one end of the first support.

Further, the scraping mechanism comprises four rolling sleeves, T-shaped frames and double-face-edge scrapers, the T-shaped frames are uniformly distributed and fixedly installed on the periphery of the rolling sleeves, and each T-shaped frame is fixedly provided with one double-face-edge scraper.

Due to the adoption of the technical scheme, the invention has the following advantages: (1) the pancake is automatically spread, so that the labor is saved, and the efficiency is improved; (2) the thickness of the pancake is adjustable, and the pancake is suitable for different pancake varieties; (3) the pancakes processed in the same batch have uniform texture and same and reliable quality; (4) simple structure and small volume.

Drawings

Fig. 1 and 2 are schematic overall structural diagrams of the present invention.

Fig. 3 is a schematic structural view of a spreading mechanism of the present invention.

Fig. 4 is a schematic structural view of the scraper mechanism of the present invention.

FIG. 5 is a schematic structural diagram of a cake feeding mechanism according to the present invention.

Fig. 6 is a schematic view of the structure of the separation tool holder of the present invention.

FIG. 7 is a schematic view of a first gear component of the present invention.

Fig. 8 is a schematic structural view of a pawl component of the present invention.

Reference numerals: 1-a chassis; 2-spreading mechanism; 3-a cake feeding mechanism; 4-separating the tool holder; 5-a first scaffold; 6-pushing claws; 7-a pawl shaft; 8-a first stepper motor; 9-a first support; 10-a pulley; 11-pulley shaft; 12-a flat belt; 13-a first servo motor; 201-a base; 202-a first gear; 203-pancake pan; 204-a scraping mechanism; 205-a planet carrier; 206-a second gear; 207-a second servomotor; 20401-roller; 20402-T shaped frame; 20403-double edge scraper; 301-a second support; 302-a third support; 303-a guide rod; 304-a lead screw; 305-a second stepper motor; 306-a slide table; 307-electric push rod; 308-a heat insulation plate; 309-resistance wire heating plate; 310-cake spreading plate; 401-cylindrical jacket; 402-locking screws; 403-a slide bar; 404-single edge doctor.

Detailed Description

The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.

Example (b): as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, the automatic pancake making machine comprises a base plate 1, a pancake making mechanism 2, a pancake sending mechanism 3, a separation knife rest 4, a first support 5, a push claw 6, a push claw shaft 7, a first stepping motor 8, a first support 9, a belt wheel 10, a belt wheel shaft 11, a flat belt 12 and a first servo motor 13, wherein the pancake making mechanism 2, the pancake sending mechanism 3, the separation knife rest 4, two first supports 5 and two first supports 9 are respectively and fixedly installed on the base plate 1. A first stepping motor 8 is fixedly installed on the outer side of each first support 5, a pushing claw shaft 7 is hinged to the inner side of each first support, one end of each pushing claw shaft 7 is connected with an output shaft of the first stepping motor 8, and a pushing claw 6 is fixedly installed at the other end of each pushing claw shaft 7. Each first support 9 is hinged at both ends to a pulley 10 via a pulley shaft 11.

The spreading mechanism 2 comprises a base 201, a first gear 202, a pancake pan 203, a scraper mechanism 204, a planet carrier 205, a second gear 206 and a second servo motor 207, wherein the first gear 202 is fixedly arranged on the base 201, and the pancake pan 203 is fixedly arranged on the first gear 202. The scraper mechanism 204 is hinged to the outwardly extending shaft section of the first gear 202. The planet carrier 205 is fixedly mounted on the flight mechanism 204. Two ends of the planet carrier 205 are respectively and fixedly provided with a second servo motor 207 and hinged with a second gear 206, the second gear 206 is meshed with the first gear 202, and a gear shaft of the second gear 206 is connected with an output shaft of the second servo motor 207.

The cake feeding mechanism 3 comprises a second support 301, a third support 302, a guide rod 303, a lead screw 304, a second stepping motor 305, a sliding table 306, an electric push rod 307, a heat insulation plate 308, a resistance wire heating plate 309 and a cake spreading plate 310, wherein except the second support 301, other parts are duplicated, and two identical two-degree-of-freedom platforms are fixedly arranged on two sides of the second support 301. On one side, a third mount 302 is fixedly mounted on the second mount 301. Two guide rods 303 are fixedly mounted on the third mount 302. The threaded spindle 304 is articulated on the third support 302. The second stepping motor 305 is fixedly installed outside the third mount 302, and an output shaft thereof is connected to the lead screw 304. Three holes in the sliding table 306 are matched with the two side guide rods 303 and the lower side lead screw 304 and can reciprocate along the lead screw 304. Electric putter 307 fixed mounting is on slip table 306, and heat insulating board 308 fixed mounting is on electric putter 307 push rod end, and resistance wire hot plate 309 fixed mounting is on heat insulating board 308, and shakeout cake board 310 fixed mounting is on resistance wire hot plate 309.

The separation tool rest 4 comprises two cylindrical sleeves 401, locking screws 402, sliding rods 403 and single-side-edge scrapers 404, the two cylindrical sleeves 401 are separated from each other at two sides, each sliding rod 403 is sleeved in each cylindrical sleeve, and the telescopic positions of the sliding rods 403 are fastened by the fastening screws 402 on the cylindrical sleeves 401. Two sides of the single-edge scraper 404 are fixedly arranged on the two sliding rods 403.

A flat belt 12 is arranged between the two belt wheels 10, and one belt wheel shaft 11 is connected with an output shaft of a first servo motor 13 fixedly arranged at one end of the first support 9.

The scraper mechanism 204 comprises a roller 20401, T-shaped frames 20402 and two-sided edge scrapers 20403, the number of the T-shaped frames 20402 is four, the T-shaped frames 20402 are uniformly distributed and fixedly installed on the periphery of the roller 20401, and each T-shaped frame 20402 is fixedly provided with one two-sided edge scraper 20403.

The working principle of the invention is as follows: the dough spreading mechanism 2 is a planetary gear mechanism, two second servo motors 207 drive a second gear 206 to revolve around a first gear 202 while rotating, and further drive a scraper mechanism 204 with four sectors to rotate around the center of a pancake pan 203, so that when the sectors with the paste pass through round holes at two sides in the pancake pan 204, the paste is uniformly coated on a dough spreading plate 310, and the thickness of the paste can be controlled by driving the dough spreading plate 310 to move up and down through an electric push rod 307. After the batter is coated, the cake spreading plate 310 with the pancakes is taken out from the top to the bottom by the two-degree-of-freedom cake feeding mechanism 3 from the two sides of the base 2 from inside to outside through the empty doors, the pancakes are heated and cooked in the taking-out process, the knife rest 4 is separated in the middle, the lower bottom surface of the single-side edge scraper 404 of the separation knife rest 4 is flush with the upper bottom surface of the cake spreading plate 310, and therefore the hot and cooked pancakes adhered to the cake spreading plate 310 are gradually separated from the cake spreading plate 310 in the process of passing through the separation knife rest 4. Finally, the battercake is carried to one end of the conveyor belts at both sides, pushed out by the push claws 6 and dropped on the flat belt 12, and conveyed by the flat belt 12 to the manual battercake rolling position for processing by a cook.

Claims

1. The utility model provides an automatic pancake making machine, includes chassis (1), stand face mechanism (2), send cake mechanism (3), separation knife rest (4), first support (5), pushes away claw (6), pushes away claw axle (7), first step motor (8), first support (9), band pulley (10), band pulley axle (11), flat belt (12), first servo motor (13), its characterized in that: the spreading mechanism (2), the cake feeding mechanism (3), the separating knife rest (4), the two first brackets (5) and the two first supports (9) are respectively and fixedly arranged on the chassis (1); a first stepping motor (8) is fixedly installed on the outer side of each first support (5), a pusher jaw shaft (7) is hinged to the inner side of each first support, one end of the pusher jaw shaft (7) is connected with an output shaft of the first stepping motor (8), and a pusher jaw (6) is fixedly installed at the other end of the pusher jaw shaft (7); both ends of each first support (9) are respectively hinged with a belt wheel (10) through a belt wheel shaft (11);

the spreading mechanism (2) comprises a base (201), a first gear (202), a pancake pan (203), a scraper mechanism (204), a planet carrier (205), a second gear (206) and a second servo motor (207), wherein the first gear (202) is fixedly arranged on the base (201), and the pancake pan (203) is fixedly arranged on the first gear (202); the scraper mechanism (204) is hinged on the outward extending shaft section of the first gear (202); the planet carrier (205) is fixedly arranged on the scraper mechanism (204); a second servo motor (207) is fixedly installed at each of the two ends of the planet carrier (205), a second gear (206) is hinged to the two ends of the planet carrier, the second gear (206) is meshed with the first gear (202), and a gear shaft of the second gear (206) is connected with an output shaft of the second servo motor (207);

the cake feeding mechanism (3) comprises a second support (301), a third support (302), a guide rod (303), a lead screw (304), a second stepping motor (305), a sliding table (306), an electric push rod (307), a heat insulation plate (308), a resistance wire heating plate (309) and a cake spreading plate (310), wherein the second support (301) is removed, other parts are duplicated, and two identical two-degree-of-freedom platforms are fixedly arranged on two sides of the second support (301); on one side, the third support (302) is fixedly mounted on the second support (301); the two guide rods (303) are fixedly arranged on the third support (302); the screw rod (304) is hinged on the third support (302); the second stepping motor (305) is fixedly arranged on the outer side of the third support (302), and the output shaft of the second stepping motor is connected with the screw rod (304); three holes in the sliding table (306) are matched with guide rods (303) on two sides and a lower side lead screw (304) and can reciprocate along the lead screw (304); an electric push rod (307) is fixedly arranged on the sliding table (306), a heat insulation plate (308) is fixedly arranged at the push rod end of the electric push rod (307), a resistance wire heating plate (309) is fixedly arranged on the heat insulation plate (308), and a cake spreading plate (310) is fixedly arranged on the resistance wire heating plate (309);

separation knife rest (4) include cylinder cover (401), locking screw (402), slide bar (403), single face sword scraper (404), its characterized in that: the number of the cylindrical sleeves (401) is two, the cylindrical sleeves are separated from two sides, each cylindrical sleeve is internally sleeved with a sliding rod (403), and the telescopic positions of the sliding rods (403) are fastened by fastening screws (402) on each cylindrical sleeve (401); two sides of the single-side edge scraper (404) are fixedly arranged on the two sliding rods (403).

2. An automatic pancake baking machine as claimed in claim 1, wherein: a flat belt (12) is arranged between the two belt wheels (10), and one belt wheel shaft (11) is connected with an output shaft of a first servo motor (13) fixedly arranged at one end of the first support (9).

3. An automatic pancake baking machine as claimed in claim 1, wherein: scraper mechanism (204) including roller (20401), T shape frame (20402), two-sided sword scraper (20403), T shape frame (20402) have four, equipartition fixed mounting is around roller (20401), fixed mounting has one two-sided sword scraper (20403) on every T shape frame (20402).