CN107840645A - Waste and old ceramics recycles ceramics and its processing method - Google Patents

Waste and old ceramics recycles ceramics and its processing method Download PDF

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Publication number
CN107840645A
CN107840645A CN201711018350.0A CN201711018350A CN107840645A CN 107840645 A CN107840645 A CN 107840645A CN 201711018350 A CN201711018350 A CN 201711018350A CN 107840645 A CN107840645 A CN 107840645A
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CN
China
Prior art keywords
ceramics
mud
waste
recycles
old
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711018350.0A
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Chinese (zh)
Inventor
陈鸥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LILING SANTANG CERAMICS MANUFACTURING Co Ltd
Original Assignee
LILING SANTANG CERAMICS MANUFACTURING Co Ltd
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Publication date
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Priority to CN201711018350.0A priority Critical patent/CN107840645A/en
Publication of CN107840645A publication Critical patent/CN107840645A/en
Pending legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/16—Lean materials, e.g. grog, quartz
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/1305—Organic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The present invention relates to waste and old ceramics to recycle ceramics and its processing method, it is characterised in that includes following material：Element in Red Clay 19% 21%, kaolin 32 34%, potassium feldspar 11% 13%, albite 6 8%, quartz 17 19%, give up ceramics 9% 11%, sodium humate 0.009 0.011%.The present invention recycles the setting of ceramics and its processing method by waste and old ceramics, raw material addition auxiliary material making finished product is mixed into the useless ceramics of plant produced by red soil of being stained with, reduce production cost, also achieve refuse reclamation simultaneously, improve the stability of ceramic raw material, more conducively the lifting and control of Production of Ceramics quality.

Description

Waste and old ceramics recycles ceramics and its processing method
Technical field
The present invention relates to a kind of waste and old ceramics to recycle ceramics and its processing method.
Background technology
Used by long-term exploitation, the large-scale more high-quality current increasingly depleted in raw material mining area, cause cost of material increasingly Go up, also result in production cost increase, and the shortage of high-quality raw material also causes product quality to decline.
The content of the invention
For overcome the deficiencies in the prior art, the invention provides a kind of waste and old ceramics to recycle ceramics and its processing side Method.
To solve the above problems, the technical solution adopted in the present invention is：Waste and old ceramics recycles ceramics, and its feature exists In including following material：Element in Red Clay 19%-21%, kaolin 32-34%, potassium feldspar 11%-13%, albite 6-8%, quartzy 17- 19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%.
As a preferred embodiment, described Element in Red Clay 19.99%, kaolin 33%, potassium feldspar 12%, albite 7%, quartz 18%, give up ceramics 10%, sodium humate 0.01%.
The processing method that waste and old ceramics recycles ceramics, it is characterised in that comprise the following steps：
A, according to material rate：Element in Red Clay 19%-21%, kaolin 32-34%, potassium feldspar 11%-13%, albite 6-8%, quartz 17-19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%, is matched；
B, water filling, ball milling 12-14 hours, moisture 58-63% are carried out after the raw material of proportioning being loaded into ball mill；
C, detected by 250 mesh sieves, fineness is less than 0.5 mesh；
D, detect the qualified mud of fineness and carry out blowing, the qualified mud of ball milling is put into brown stock chest, mud passes through slush pump mistake Secondary vibration is sieved；
E, the magnetic separator de-ironing iron removaling of 20,000 Gausses is passed through after sieving；
F, the mud after iron removaling is put into fine pulp tub and is squeezed into mud cake；
G, the mud cake squeezed practices system 3 times by 250 pug mill；
H, the type that the mud bar made revolves client processed or market needs is practiced, the moisture of mud bar is 21-24%；
J, the type for the system of revolving is put into drying room drying；
K, base substrate carries out smart base processing；
L, base substrate carries out washing process or glaze colours as needed；
M, ceramic product can obtain by the firing of 1190 DEG C of kiln.
As a preferred embodiment, described secondary vibration sieve is 80-----120 mesh.
By adopting the above-described technical solution, compared with prior art, the present invention by waste and old ceramics recycle ceramics and The setting of its processing method, raw material addition auxiliary material making finished product is mixed into the useless ceramics of plant produced by red soil of being stained with, reduced Production cost, while refuse reclamation is also achieved, improve the stability of ceramic raw material, more conducively Production of Ceramics matter The lifting and control of amount.
Embodiment
Waste and old ceramics recycles ceramics, it is characterised in that includes following material：Element in Red Clay 0.09-0.11%, kaolin 0.155-0.165%, potassium feldspar 0.057-0.061%, albite 0.032-0.034%, quartzy 0.086-0.090%, give up ceramics 0.047-0.051%, water 0.510-0.514%.
Waste and old ceramics recycles the processing method of ceramics to be：
A, according to material rate：Element in Red Clay 0.09-0.11%, kaolin 0.155-0.165%, potassium feldspar 0.057-0.061%, Albite 0.032-0.034%, quartzy 0.086-0.090%, useless ceramics 0.047-0.051%, water 0.510-0.514% are matched somebody with somebody Than；
B, the raw material of proportioning is loaded into ball mill, ball milling 12-14 hours；
C, detected by 250 mesh sieves, fineness is less than 0.5 mesh；
D, detect the qualified mud of fineness and carry out blowing, the qualified mud of ball milling is put into brown stock chest, mud passes through slush pump mistake Secondary vibration is sieved；
E, the magnetic separator de-ironing iron removaling of 20,000 Gausses is passed through after sieving；
F, the mud after iron removaling is put into fine pulp tub and is squeezed into mud cake；
G, the mud cake squeezed practices system 3 times by 250 pug mill；
H, the type that the mud bar made revolves client processed or market needs is practiced；
J, the type for the system of revolving is put into drying room drying；
K, base substrate carries out smart base processing；
L, base substrate carries out washing process or glaze colours as needed；
M, ceramic product can obtain by the firing of 1190 DEG C of kiln.
Embodiment one：Waste and old ceramics recycles ceramics, includes following material：Element in Red Clay 19%-21%, kaolin 32- 34%, potassium feldspar 11%-13%, albite 6-8%, quartzy 17-19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%.
The processing method that waste and old ceramics recycles ceramics, it is characterised in that comprise the following steps：
A, according to material rate：Element in Red Clay 19%-21%, kaolin 32-34%, potassium feldspar 11%-13%, albite 6-8%, quartz 17-19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%;Matched；
B, water filling, ball milling 12-14 hours, moisture 58-63% are carried out after the raw material of proportioning being loaded into ball mill；
C, detected by 250 mesh sieves, fineness is less than 0.5 mesh；
D, detect the qualified mud of fineness and carry out blowing, the qualified mud of ball milling is put into brown stock chest, mud passes through slush pump mistake Secondary vibration is sieved；
E, the magnetic separator de-ironing iron removaling of 20,000 Gausses is passed through after sieving；
F, the mud after iron removaling is put into fine pulp tub and is squeezed into mud cake；
G, the mud cake squeezed practices system 3 times by 250 pug mill；
H, the type that the mud bar made revolves client processed or market needs is practiced, the moisture of mud bar is 21-24%；
J, the type for the system of revolving is put into drying room drying；
K, base substrate carries out smart base processing；
L, base substrate carries out washing process or glaze colours as needed；
M, ceramic product can obtain by the firing of 1190 DEG C of kiln.
Further, described secondary vibration sieve is 80-----120 mesh.
By adopting the above-described technical solution, compared with prior art, the present invention by waste and old ceramics recycle ceramics and The setting of its processing method, raw material addition auxiliary material making finished product is mixed into the useless ceramics of plant produced by red soil of being stained with, reduced Production cost, while refuse reclamation is also achieved, improve the stability of ceramic raw material, more conducively Production of Ceramics matter The lifting and control of amount.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn that the knot made under the enlightenment of the present invention Structure change, it is every with it is of the invention have it is same or similar as technical scheme, belong to protection scope of the present invention.

Claims (4)

1. waste and old ceramics recycles ceramics, it is characterised in that includes following material：Element in Red Clay 19%-21%, kaolin 32- 34%, potassium feldspar 11%-13%, albite 6-8%, quartzy 17-19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%.
2. waste and old ceramics as claimed in claim 1 recycles ceramics, it is characterised in that：Described Element in Red Clay 19.99% is high Ridge soil 33%, potassium feldspar 12%, albite 7%, quartz 18%, give up ceramics 10%, sodium humate 0.01%.
3. the processing method that waste and old ceramics recycles ceramics, it is characterised in that comprise the following steps：
A, according to material rate：Element in Red Clay 19%-21%, kaolin 32-34%, potassium feldspar 11%-13%, albite 6-8%, quartz 17-19%, give up ceramics 9%-11%, sodium humate 0.009-0.011%;
B, water filling, ball milling 12-14 hours, moisture 58-63% are carried out after the raw material of proportioning being loaded into ball mill；
C, detected by 250 mesh sieves, fineness is less than 0.5 mesh；
D, detect the qualified mud of fineness and carry out blowing, the qualified mud of ball milling is put into brown stock chest, mud passes through slush pump mistake Secondary vibration is sieved；
E, the magnetic separator de-ironing iron removaling of 20,000 Gausses is passed through after sieving；
F, the mud after iron removaling is put into fine pulp tub and is squeezed into mud cake；
G, the mud cake squeezed practices system 3 times by 250 pug mill；
H, the type that the mud bar made revolves client processed or market needs is practiced, the moisture of mud bar is 21-24%；
J, the type for the system of revolving is put into drying room drying；
K, base substrate carries out smart base processing；
L, base substrate carries out washing process or glaze colours as needed；
M, ceramic product can obtain by the firing of 1190 DEG C of kiln.
4. the processing method that waste and old ceramics as claimed in claim 3 recycles ceramics, it is characterised in that：Described secondary vibration Sieve as 80-----120 mesh.
CN201711018350.0A 2017-10-27 2017-10-27 Waste and old ceramics recycles ceramics and its processing method Pending CN107840645A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108385012A (en) * 2018-04-04 2018-08-10 佛山市润辉合化工有限公司 A kind of ceramal and preparation method thereof
CN109776066A (en) * 2019-03-28 2019-05-21 九牧厨卫股份有限公司 A kind of ceramic floor drain and preparation method thereof
CN109896838A (en) * 2019-04-23 2019-06-18 朱立民 Utilize the manufacturing method and craftwork of the waste ceramic reconstruction large size ceramic art work

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0545163A1 (en) * 1991-12-02 1993-06-09 SICOWA Verfahrenstechnik für Baustoffe GmbH & Co. KG Process for the manufacturing of bricks
CN1086798A (en) * 1992-11-10 1994-05-18 山东省硅酸盐研究设计院 The high-grade daily-use fine porcelain and the production technique of easy fired
CN102584179A (en) * 2011-01-10 2012-07-18 福建省德化县宁昌陶瓷有限公司 Ceramic product prepared from waste ceramic and preparation method thereof
CN103641445A (en) * 2013-11-22 2014-03-19 广东尚高科技有限公司 Reuse method for waste ceramics
CN106145888A (en) * 2015-04-21 2016-11-23 长沙市望城区铜官窑传红陶塑有限公司 A kind of energy-saving environment-friendly ceramic material
CN107298575A (en) * 2017-06-21 2017-10-27 泉州市陶瓷科学技术研究所 The high ceramic whiteware in Dehua and its preparation technology

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0545163A1 (en) * 1991-12-02 1993-06-09 SICOWA Verfahrenstechnik für Baustoffe GmbH & Co. KG Process for the manufacturing of bricks
CN1086798A (en) * 1992-11-10 1994-05-18 山东省硅酸盐研究设计院 The high-grade daily-use fine porcelain and the production technique of easy fired
CN102584179A (en) * 2011-01-10 2012-07-18 福建省德化县宁昌陶瓷有限公司 Ceramic product prepared from waste ceramic and preparation method thereof
CN103641445A (en) * 2013-11-22 2014-03-19 广东尚高科技有限公司 Reuse method for waste ceramics
CN106145888A (en) * 2015-04-21 2016-11-23 长沙市望城区铜官窑传红陶塑有限公司 A kind of energy-saving environment-friendly ceramic material
CN107298575A (en) * 2017-06-21 2017-10-27 泉州市陶瓷科学技术研究所 The high ceramic whiteware in Dehua and its preparation technology

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
江苏省宜兴陶瓷工业学校: "《陶瓷工艺学》", 28 February 1985, 轻工业出版社 *
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108385012A (en) * 2018-04-04 2018-08-10 佛山市润辉合化工有限公司 A kind of ceramal and preparation method thereof
CN109776066A (en) * 2019-03-28 2019-05-21 九牧厨卫股份有限公司 A kind of ceramic floor drain and preparation method thereof
CN109896838A (en) * 2019-04-23 2019-06-18 朱立民 Utilize the manufacturing method and craftwork of the waste ceramic reconstruction large size ceramic art work

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Application publication date: 20180327