CN107775456A - A kind of production line for processing polishing door handle - Google Patents
A kind of production line for processing polishing door handle Download PDFInfo
- Publication number
- CN107775456A CN107775456A CN201711124122.1A CN201711124122A CN107775456A CN 107775456 A CN107775456 A CN 107775456A CN 201711124122 A CN201711124122 A CN 201711124122A CN 107775456 A CN107775456 A CN 107775456A
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- China
- Prior art keywords
- robot
- door handle
- belt sander
- band
- slide unit
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- 238000005498 polishing Methods 0.000 title claims abstract description 88
- 238000012545 processing Methods 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 39
- 230000005611 electricity Effects 0.000 claims abstract description 21
- 238000000227 grinding Methods 0.000 claims description 35
- 244000309464 bull Species 0.000 claims description 33
- 239000004576 sand Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 2
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
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- 239000000725 suspension Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of production line for processing polishing door handle, including robot, input and output material slide unit, individual layer belt sander, double-deck belt sander, robot mounting seat, belt sander mounting seat, robot electricity cabinet and regulator cubicle；The robot mounting seat is connected with belt sander mounting seat, and the robot is arranged in robot mounting seat, and the individual layer belt sander and double-deck belt sander are arranged in belt sander mounting seat；The robot electricity cabinet and regulator cubicle are arranged at the opposite side of robot mounting seat；The double-deck belt sander is polished for roughing, and the individual layer belt sander, which is used to finish, polishes；The robot is installed in robot mounting seat, and is provided with input and output material slide unit in front of robot, latch is provided with the input and output material slide unit, and grip door handle by robot and deliver to processing.The present invention ensures that compact-sized and processing efficiency is efficient, and can handle a variety of door handles, while procedure possesses portability.
Description
Technical field
The present invention relates to mechanical equipment technical field, more particularly to a kind of production line for processing door handle of polishing.
Background technology
Door handle is one of widely used hardware equipment, however, the production environment of door handle is more severe, one
Simple door handle is seemed, it is necessary to the processing polishing of worker more than times in past production line, the health of worker is caused huge
Big influence, while also result in a large amount of wastes of manpower and materials.Therefore, with the development of science and technology, the processing polishing of door handle
Gradually automation, and employ robot and replace manually being processed polishing so that it is more safe and efficient.
However, in existing door handle processing polishing production line, most table structure is not compact, has lacked between machine
Contact and cooperation, and every machine in production line without fixation relative position so that procedure can only adapt to one
Bar production line, not only it is required for reprograming robot every time, and causes the error increase of each product processed.Together
When the machinable door handle quantity of every production line it is few, can not meet the market demand, while waste labour, greatly drop
Low production efficiency.
The content of the invention
For drawbacks described above, it is an object of the invention to propose a kind of production line for processing polishing door handle, ensure structure
Compact and processing efficiency is efficient, and can handle a variety of door handles, while procedure possesses portability.
To use following technical scheme up to this purpose, the present invention：
A kind of production line for processing polishing door handle, including robot, input and output material slide unit, individual layer belt sander, double-deck abrasive band
Machine, robot mounting seat, belt sander mounting seat, robot electricity cabinet and regulator cubicle；
The robot mounting seat is connected with belt sander mounting seat, and fixation is set in the robot mounting seat
It is equipped with the mounting hole of mounting robot；The belt sander mounting seat is arranged at the side of robot mounting seat, and the sand
With the mounting hole that installation individual layer belt sander and double-deck belt sander are fixedly installed in machine mounting seat；The robot electricity cabinet and electricity
Gas holder is arranged at the opposite side of robot mounting seat, and the robot electricity cabinet is located in front of regulator cubicle；The individual layer abrasive band
Machine and double-deck belt sander are respectively arranged in belt sander mounting seat, and the individual layer belt sander is located in front of double-deck belt sander, and
The double-deck belt sander is polished for roughing, and the individual layer belt sander, which is used to finish, polishes；The robot is installed on machine
In device people's mounting seat, and input and output material slide unit is provided with front of robot, is provided with the input and output material slide unit multiple for pacifying
The latch of door handle to be processed is put, and door handle to be processed is gripped by robot and delivers to individual layer belt sander and double-deck belt sander
Or the manufactured door handle of gripping delivers to input and output material slide unit original position.
Preferably, the input and output material slide unit include slide unit frame, module mounting bracket, guide rail, fixture slide unit, upper plate, lower plate and
Two-way fixture；
The slide unit, which is set up, to be placed in front of robot, and the slide unit frame includes input and output material portion and the Ministry of worker to be added, it is described enter
Discharging portion is on a left side, and the Ministry of worker to be added is on the right side；The a plurality of guide rail is relative to be set in parallel on slide unit frame, and the both ends of the guide rail point
The left and right sides of slide unit frame is not connected to；The guide rail includes upper rail and lower rail, and the upper rail and lower rail are respectively arranged at slide unit
Two parts up and down of frame；The upper plate and lower plate are movably set in upper rail and lower rail respectively, and upper plate and lower plate are not in contact with each other；Institute
State upper plate and lower plate is provided with pushing meanss, and upper plate and lower plate are back and forth moved by pushing meanss respectively along upper rail and lower rail
It is dynamic；The upper plate and lower plate are spliced to form by polylith working plate, and are provided with the working plate and multiple are used for installation door handle
The latch of hand；
The module mounting bracket is arranged in the Ministry of worker to be added；The fixture slide unit includes vertical axis and lateral shaft, and
The fixture slide unit is arranged on module mounting bracket by vertical axis, and the lateral shaft is movably set between two vertical axis,
And it can be moved up and down along vertical axis；The two-way fixture is rotatably arranged on lateral shaft, and can be along lateral shaft or so
It is mobile；The two-way fixture is provided at both ends with clamping jaw, and two clamping jaws are as two-way fixture synchronous axial system is for gripping
Door handle.
Preferably, the double-deck belt sander includes frame, mainboard, one-level workpiece polishing mechanism, two level workpiece polishing mechanism, drive mechanism
With the first abrasive band；The one side of the frame is provided with mainboard, and the one side of the mainboard is respectively arranged with one-level workpiece polishing mechanism up and down
With two level workpiece polishing mechanism, and be provided with mainboard installation drive mechanism through hole；The drive mechanism is installed on mainboard, and institute
The output end for stating drive mechanism is connected with the first abrasive band, drives the first abrasive band to move by drive mechanism；The first abrasive band bag
Band and lower band are included, and the upper band is thinner than lower band；
The one-level workpiece polishing mechanism includes steamboat, and the upper band is enclosed on steamboat, is connected between two steamboats by upper band；
The two level workpiece polishing mechanism includes bull wheel and directive wheel, and the lower band is enclosed on bull wheel and directive wheel, and bull wheel is by lower band with leading
It is connected to wheel；Door handle is driven to be polished in upper band with steamboat joint door handle corner by the robot；It is logical
Crossing the robot drive door handle, handle plane is polished on the door with bull wheel joint in lower band.
Preferably, the individual layer belt sander includes the first grinding wheel, the second grinding wheel and the second abrasive band, first polishing
Wheel is arranged above the second grinding wheel, and second abrasive band is around first grinding wheel and the second grinding wheel, and described the
One grinding wheel is connected by the second abrasive band with the second grinding wheel；Second abrasive band is the band coating aluminum oxide sand band of 320 mesh white,
The lower band is the band coating aluminum oxide sand band of 240 mesh white；Door handle is driven in the second abrasive band and first by the robot
Grinding wheel joint carries out finishing polishing to door handle.
Preferably, the robot includes manipulator, robot adapter flange and the robot folder for gripping door handle
Tool；The arm end is provided with robot adapter flange, and described robot adapter flange one end is connected to manipulator, another
End is connected to robot clamp, the door handle to be processed on two-way fixture is gripped by robot, and move to individual layer belt sander
Manufactured door handle is polished or is gripped with double-deck belt sander to deliver on two-way fixture.
Preferably, be provided with a variety of latches on the working plate, multiple latches of the same race laterally or vertically spaced set in
On working plate.
Preferably, the steamboat and directive wheel are profiling rubber tire, and the bull wheel is foaming wheel；Multiple steamboats are vertically set
It is placed on mainboard, upper band is centered around on multiple steamboats, and is controlled by the rotation and robot adapter flange of the manipulator
The action of robot clamp drives door handle, and to door handle, corner polishes in the joint of upper band and steamboat；It is described big
Wheel and directive wheel are vertically arranged on mainboard, and are respectively positioned on below the steamboat, and the bull wheel is located above directive wheel；Under described
Band passes through the rotation of the manipulator and robot adapter flange control machine people's fixture on the bull wheel and directive wheel
Action drive door handle is polished in lower band and the joint of bull wheel, on the door handle plane.
Preferably, the individual layer belt sander and double-deck abrasive band motor spindle are provided with dirt pocket.
Preferably, the robot electricity cabinet and regulator cubicle are respectively positioned on outside the range of work of robot.
Preferably, the electric wiring of the robot is arranged in robot mounting seat.
The technique effect of the present invention：.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the one of embodiment of the present invention；
Fig. 2 is the structural representation of the robot of the one of embodiment of the present invention；
Fig. 3 is the manipulator of the one of embodiment of the present invention and the structural representation of robot clamp；
Fig. 4 is the structural representation of the individual layer belt sander of the one of embodiment of the present invention；
Fig. 5 is the structural representation one of the double-deck belt sander of the one of embodiment of the present invention；
Fig. 6 is the structural representation two of the double-deck belt sander of the one of embodiment of the present invention；
Fig. 7 is the structural representation of the input and output material slide unit of the one of embodiment of the present invention；
Fig. 8 is the guide rail of the one of embodiment of the present invention and the structural representation of pushing meanss；
Fig. 9 is the structural representation of the slide unit frame of the one of embodiment of the present invention；
Figure 10 is the side view of the input and output material slide unit of the one of embodiment of the present invention；
Figure 11 is the structural representation of the module mounting bracket of the one of embodiment of the present invention；
Figure 12 is the structural representation of the fixture slide unit of the one of embodiment of the present invention；
Figure 13 is the structural representation of the working plate of the one of embodiment of the present invention；
Figure 14 is the partial enlarged drawing at Figure 13 A.
Wherein：Robot 1, input and output material slide unit 2, individual layer belt sander 3, double-deck belt sander 4, robot mounting seat 5, abrasive band
Machine mounting seat 6, robot electricity cabinet 7, regulator cubicle 8, manipulator 10, robot adapter flange 11, robot clamp 12, slide unit frame
20th, module mounting bracket 21, guide rail 22, fixture slide unit 23, upper plate 24, lower plate 25, two-way fixture 26, working plate 27, latch 28, push away
Dynamic device 29, the first grinding wheel 30, the second grinding wheel 31, the second abrasive band 32, frame 40, mainboard 41, one-level workpiece polishing mechanism 42, two
It is level workpiece polishing mechanism 43, drive mechanism 44, the first abrasive band 45, input and output material portion 200, the Ministry of worker to be added 201, upper rail 220, lower rail 221, perpendicular
To axle 230, lateral shaft 231, clamping jaw 260, steamboat 420, bull wheel 430, directive wheel 431, upper band 450, lower band 451.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
A kind of production line for processing polishing door handle, including robot 1, input and output material slide unit 2, individual layer belt sander 3, double-deck sand
Band machine 4, robot mounting seat 5, belt sander mounting seat 6, robot electricity cabinet 7 and regulator cubicle 8；
The robot mounting seat 5 is connected with belt sander mounting seat 6, and solid in the robot mounting seat 5
Surely it is provided with the mounting hole of mounting robot 1；The belt sander mounting seat 6 is arranged at the side of robot mounting seat 5, and
The mounting hole of installation individual layer belt sander 3 and double-deck belt sander 4 is fixedly installed in the belt sander mounting seat 6；The machine
Before people's electricity cabinet 7 and regulator cubicle 8 are arranged at the opposite side of robot mounting seat 5, and the robot electricity cabinet 7 is located at regulator cubicle 8
Side；The individual layer belt sander 3 and double-deck belt sander 4 are respectively arranged in belt sander mounting seat 6, the individual layer belt sander 3
In the double-deck front of belt sander 4, and the double-deck belt sander 4 is polished for roughing, and the individual layer belt sander 3, which is used to finish, to be beaten
Mill；The robot 1 is installed in robot mounting seat 5, and the front of robot 1 is provided with input and output material slide unit 2, the disengaging
Multiple latches 28 for being used to lay door handle to be processed are provided with material slide unit 2, and door knob to be processed is gripped by robot 1
Hand delivers to individual layer belt sander 3 and double-deck belt sander 4 or the manufactured door handle of gripping delivers to the original position of input and output material slide unit 2.
For the production line centered on robot 1, the input and output material slide unit 2 is arranged at the front of robot 1, the individual layer sand
The side of robot 1 is arranged at machine 3 and double-deck belt sander 4, and the individual layer belt sander 3 is positioned at the double-deck front of belt sander 4, institute
State robot electricity cabinet 7 and regulator cubicle 8 is arranged at the opposite side of robot 1, in the production line, first by manually will be to be processed
Door handle be placed on input and output material slide unit 2, robot 1 grips door handle to be processed described in the programme-control then set
Progress roughing polishing at double-deck belt sander 4 is delivered to, rough machined door handle is then delivered into individual layer belt sander 3 again and carries out essence
Processing polishing, manufactured door handle is finally delivered to the original position of input and output material slide unit 2, circulate successively again, until input and output material
Door handle on slide unit 2 is all processed polishing and completed, then the artificial replacing for carrying out door handle；
The production line realizes process full-automation, and worker only needs to be responsible for the loading and unloading of door handle, both ensure that
Safety of workers, while labour is saved, processing efficiency is improved, while in the production line, using robot 1 as center, machine
Device people 1 needs the reciprocally swinging in certain distance, you can realizes and drives door handle to move to double-deck belt sander from input and output material slide unit 2
4 and by individual layer belt sander 3, it is in situ to finally return to input and output material slide unit 2, is in addition again arranged at robot electricity cabinet 7 and regulator cubicle 8
The side of robot 1, realize and be closely connected between each equipment and coordinate, ensure compact-sized；Because the latch 28 can
Lay different size but the door handle of 28 mouthfuls of identical bolt, i.e., described production line can handle different types of door handle；
The mounting hole of mounting robot 1 is fixedly installed in the other robot mounting seat 5, is realized to robot
1 positioning, the mounting hole of installation individual layer belt sander 3 and double-deck belt sander 4 is respectively arranged with belt sander mounting seat 6, is realized
Positioning to individual layer belt sander 3 and double-deck belt sander 4, but because robot mounting seat 5 is connected with belt sander mounting seat 6
Connect, then ensure that the relative position between the robot 1 and individual layer belt sander 3 and double-deck belt sander 4 be it is changeless,
It is directly mounted on ground when avoiding installation at the scene and the big phenomenon of alignment error occur；
By ensureing that relative position is constant, and then the portability of program is ensure that, and then realized between same unit
Programming reusability, here, how many kind handle, we will write the polishing program of corresponding handle to client, and same at the scene
The polishing program of individual handle can be placed on any one polishing unit to use, for example curstomer's site has 7 polishing units,
No. 1 unit has write a kind of program of handle, because client needs to increase the yield of the handle, it is necessary in No. 7 regeneration unit productions 1
That handle of number unit, it is possible to which the polishing program of that handle of No. 1 unit is copied directly to No. 7 units, 1, No. 7 list
Member produces simultaneously.
Further description, the input and output material slide unit 2 include slide unit frame 20, module mounting bracket 21, guide rail 22, fixture and slided
Platform 23, upper plate 24, lower plate 25 and two-way fixture 26；
The slide unit frame 20 is arranged at the front of robot 1, and the slide unit frame 20 includes input and output material portion 200 and the Ministry of worker to be added
201, the input and output material portion 200 is on a left side, and the Ministry of worker 201 to be added is on the right side；The a plurality of guide rail 22 is relative to be set in parallel in slide unit frame 20
On, and the both ends of the guide rail 22 respectively connected the left and right sides of slide unit frame 20；The guide rail 22 includes upper rail 220 and lower rail
221, the upper rail 220 and lower rail 221 are respectively arranged at two parts up and down of slide unit frame 20；The upper plate 24 and lower plate 25 are distinguished
Upper rail 220 and lower rail 221 are movably set in, and upper plate 24 and lower plate 25 are not in contact with each other；The upper plate 24 and lower plate 25 are respectively provided with
There are pushing meanss 29, and upper plate 24 and lower plate 25 are moved back and forth by pushing meanss 29 respectively along upper rail 220 and lower rail 221；
The upper plate 24 and lower plate 25 are spliced to form by polylith working plate 27, and are provided with the working plate 27 multiple for installing
The latch 28 of door handle；
The module mounting bracket 21 is arranged in the Ministry of worker to be added 201；The fixture slide unit 23 includes the He of vertical axis 230
Lateral shaft 231, and the fixture slide unit 23 is arranged on module mounting bracket 21 by vertical axis 230, the activity of lateral shaft 231
It is arranged between two vertical axis 230, and can be moved up and down along vertical axis 230；The two-way fixture 26 is rotatably set
In on lateral shaft 231, and can be moved left and right along lateral shaft 231；The two-way fixture 26 is provided at both ends with clamping jaw 260, and
Two clamping jaws 260 are used to grip door handle with the two-way synchronous axial system of fixture 26.
When preparing processing polishing, the upper plate 24 and lower plate 25 are respectively positioned on input and output material portion 200, first by will manually wait to beat
The door handle of mill is installed on the latch 28 on working plate 27, treats that whole latches 28 of upper plate 24 are respectively mounted the door knob for needing to be polished
After hand, upper plate 24 is promoted to be moved right into the Ministry of worker 201 to be added along upper rail 220 by pushing meanss 29, with rear jig slide unit
23 movements, make fixture be located at the upper left side of upper plate 24, grip door handle to be polished by upper left side, and clamping jaw 260 is gripped to treating
Door handle rear jig of polishing rotates, and makes another clamping jaw 260 continue to grip another door handle to be polished, then delivers to robot
1 processing, is taken out by fixture after machining, another door handle to be polished is delivered into robot 1 after rotation, then will processing
Good door handle is replaced, and the process is circulated, until the door handle on upper plate 24 all machines；
And when the door handle to upper plate 24 carries out polishing processing, it is possible to be manually installed on down door handle to be polished
On the latch 28 of plate 25, after whole latches 28 of lower plate 25 are respectively mounted the door handle for needing to be polished, pushed away by pushing meanss 29
Dynamic lower plate 25 is moved right into the Ministry of worker 201 to be added along lower rail 221；And when the door handle of upper plate 24 all machines,
Upper plate 24 can be promoted to be moved to the left input and output material portion 200, then the door by will manually be processed on upper plate 24 along upper rail 220
Handle is taken off one by one, and now fixture slide unit 23 moves to the upper left side of lower plate 25, and by fixture to door to be polished in lower plate 25
Handle is gripped；
The input and output material slide unit 2, when realizing manually to the progress loading and unloading of upper plate 24, lower plate 25 is processed, and upper plate 24 enters
During row processing, loading and unloading are manually carried out to lower plate 25, on the one hand ensureing the polishing processing of door handle can be continued for constantly carrying out,
The phenomenon for stopping polishing processing because of loading and unloading is avoided, saves the time, improves processing efficiency, another aspect upper plate 24 and lower plate
25 realize moving left and right for automation by pushing meanss 29, and only need manually to carry out loading and unloading, you can realize the He of upper plate 24
The input and output material of lower plate 25, input and output material are more quick；In addition, the lateral shaft 231 can move up and down along vertical axis 230, and institute
Stating fixture slide unit 23 can also be moved left and right along lateral shaft 231, and fixture is placed on fixture slide unit 23, residing plane and working plate
27 is parallel, i.e., described fixture is moveable to any point in the Ministry of worker 201 to be added；I.e. described fixture has relative to unidirectional fixture
The function of rotation, realizing a fixture, can to capture door handle to be polished etc. to be processed, and the crawl of another clamping jaw 260 processes
Door handle wait put back to original position, substantially increase the processing efficiency of door handle, while the fixture can be moved to the Ministry of worker 201 to be added
On any one place, i.e., described fixture can grip to the door handle at any one place, then it is big to grip scope.
Further description, the double-deck belt sander 4 include frame 40, mainboard 41, one-level workpiece polishing mechanism 42, two level and beaten
Grinding machine structure 43, the abrasive band 45 of drive mechanism 44 and first；The one side of the frame 40 is provided with mainboard 41, the one side of the mainboard 41
One-level workpiece polishing mechanism 42 and two level workpiece polishing mechanism 43 are respectively arranged with up and down, and installation drive mechanism 44 is provided with mainboard 41
Through hole；The drive mechanism 44 is installed on mainboard 41, and the output end of the drive mechanism 44 is connected with the first abrasive band 45, is led to
Mechanism of overdriving 44 drives the first abrasive band 45 to move；First abrasive band 45 includes upper band 450 and lower band 451, and the upper band
450 is thinner than lower band 451；
The one-level workpiece polishing mechanism 42 includes steamboat 420, and the upper band 450 is enclosed on steamboat 420, two steamboats 420 it
Between by upper band 450 be connected；The two level workpiece polishing mechanism 43 includes bull wheel 430 and directive wheel 431, and the lower band 451 is enclosed on greatly
On wheel 430 and directive wheel 431, bull wheel 430 is connected by lower band 451 with directive wheel 431；Door knob is driven by the robot 1
Hand is polished door handle corner in upper band 450 with the joint of steamboat 420；Door handle is driven to exist by the robot 1
Lower band 451 with the joint of bull wheel 430 polished on the door by handle plane.
The double-deck belt sander 4 is provided with two layers up and down, and upper strata is one-level workpiece polishing mechanism 42, and lower floor is two level workpiece polishing mechanism
43, because upper band 450 is thinner than lower band 451, then the one-level workpiece polishing mechanism 42 is provided with the steamboat 420 corresponding with upper band 450,
Completely be bonded with steamboat 420 when band 450 is on steamboat 420 in guarantee, in addition the two level workpiece polishing mechanism 43 be provided with
The corresponding bull wheel 430 of lower band 451, completely it is bonded with bull wheel 430 when ensureing lower band 451 around bull wheel 430, the driving machine
Structure 44 drives abrasive band movement to polish door handle；
When robot 1 drives door handle to move to belt sander, the corner of door handle is polished first, by door handle
Move at one-level workpiece polishing mechanism 42, drive door handle to swing and using narrower upper band 450 to door handle turning by robot 1
Place carries out grinding；After door handle has been polished at one-level workpiece polishing mechanism 42, continue to drive door handle to move to two level polishing
Mechanism 43, then door handle is driven to swing and carried out using wider lower band 451 plane larger to door handle by robot 1
Grinding；In the belt sander of robot 1, swing door handle according to programming Control machine people 1 and match somebody with somebody and close band 450 and lower band
451 realize the polishing of different structure on door handle, are turned it is achieved thereby that one-level workpiece polishing mechanism 42 is used for processing grinding door handle
At angle, two level workpiece polishing mechanism 43 is used to process the grinding larger plane of door handle, then can be according to the design feature of processed door handle
Polishing processing is carried out from different abrasive bands, then with the corresponding sexual act for closing the drive door handle of manipulator 10 so that can be at one
On belt sander, the polishing processing of door handle different structure is realized；, should relative to the processing for taking plurality of devices to carry out single structure
The processing efficiency of double-deck belt sander 4 is higher.
Further description, the individual layer belt sander 3 include the first grinding wheel 30, the second grinding wheel 31 and the second abrasive band
32, first grinding wheel 30 is arranged at the top of the second grinding wheel 31, and second abrasive band 32 is around the described first polishing
The grinding wheel 31 of wheel 30 and second, first grinding wheel 30 are connected by the second abrasive band 32 with the second grinding wheel 31；Described second
Abrasive band 32 is the band coating aluminum oxide sand band of 320 mesh white, and the lower band 451 is the band coating aluminum oxide sand band of 240 mesh white；Pass through
The robot 1 drives door handle to carry out finishing polishing to door handle in the second abrasive band 32 and the joint of the first grinding wheel 30.
Grinding wheel in the individual layer belt sander 3 and the grinding wheel of the double-deck lower floor of belt sander 4 are consistent, but the individual layers
The mesh number in the second abrasive band 32 of belt sander 3 is 320 mesh, and the mesh number of the lower band 451 of the lower floor of double-deck belt sander 4 is 240 mesh,
And the amounts of particles of the more big sand just represented in unit area of mesh number is more, then the sand is more tiny, then the second abrasive band
Sand in 32 is more tiny relative to the sand in lower band 451, therefore the larger plane of door handle is entered with individual layer belt sander 3
The further finishing polishing of row, ensures that the sanding and polishing effect of door handle is more preferable.
Further description, the robot 1 include manipulator 10, robot adapter flange 11 and for gripping door knob
The robot clamp 12 of hand；The end of manipulator 10 is provided with robot adapter flange 11, the robot adapter flange 11
One end is connected to manipulator 10, and the other end is connected to robot clamp 12, is gripped by robot 1 to be added on two-way fixture 26
The door handle of work, and move to individual layer belt sander 3 and double-deck belt sander 4 polished or gripped manufactured door handle deliver to it is double
To on fixture 26.
The control machine people fixture 12 of robot 1 grips the door handle to be processed on the two-way fixture 26, and band
When dynamic door handle to be processed moves to double-deck belt sander 4, the corner of door handle is polished first, door handle is moved to one
At level workpiece polishing mechanism 42, pass through the dynamic of the control machine people fixture 12 of in rotary moving and robot adapter flange 11 of manipulator 10
Make, and then drive door handle to swing and grinding is carried out to door handle corner using narrower upper band 450；When door handle exists
After being polished at one-level workpiece polishing mechanism 42, continue to drive door handle to move to two level workpiece polishing mechanism 43, then pass through manipulator 10
In rotary moving and the control machine people fixture 12 of robot adapter flange 11 action, so drive door handle swing and using compared with
Wide lower band 451 plane larger to door handle carries out grinding；The subsequent robot 1 drives rough machined door handle
Deliver to individual layer belt sander 3 to be finished, finally put back to manufactured door handle on two-way fixture 26, and by two-way fixture
26 original positions for putting back to door handle on working plate 27；
In the production line, swing door handle according to programming Control machine people 1 and coordinate double-deck belt sander 4 and individual layer belt sander
3 realize finishing polishing and roughing polishing on door handle, realize the automation processing polishing of door handle, and ensure that door
The sanding and polishing quality of handle.
Further description, a variety of latches 28 is provided with the working plate 27, multiple latches 28 of the same race are horizontal or perpendicular
To spaced set on working plate 27.
Two kinds of latches 28 are provided with the working plate 27, and multiple latches 28 of the same race distinguish horizontal spaced set
In on working plate 27, or vertical spaced set is on working plate 27, on the one hand ensure that two-way fixture 26 can fill by controlling
The automation movement that the control signal of interior input is stablized is put, and then gripping one by one is carried out to the door handle on working plate 27
Or place；On the other hand the door handle that two kinds of latches 28 are used to adapt to the hole of two class different size latch 28 is, it is necessary to handle another kind of
Working plate 27 need not be changed during door handle, can only be implemented to another kind of with door handle is positioned on the latch 28 of corresponding classification
Door handle polishing processing, save the time while improve processing efficiency.
Further description, the steamboat 420 and directive wheel 431 are profiling rubber tire, and the bull wheel 430 is foaming wheel；
Multiple steamboats 420 are vertically arranged on mainboard 41, and upper band 450 is centered around on multiple steamboats 420, and passes through the manipulator
10 rotation and the action of the control machine people fixture 12 of robot adapter flange 11 drive door handle in upper band 450 and steamboat
420 joint, to door handle, corner polishes；The bull wheel 430 and directive wheel 431 are vertically arranged on mainboard 41,
And the lower section of steamboat 420 is respectively positioned on, the bull wheel 430 is located at the top of directive wheel 431；The lower band 451 surrounds the He of bull wheel 430
On directive wheel 431, and pass through the rotation of the manipulator 10 and moving for the control machine people fixture 12 of robot adapter flange 11
Work drive door handle is polished in lower band 451 and the joint of bull wheel 430, on the door handle plane.
The abrasive band that one-level workpiece polishing mechanism 42 and two level workpiece polishing mechanism 43 are selected is different therefore small in one-level workpiece polishing mechanism 42
Wheel 420 is profiling rubber tire, and the bull wheel 430 in two level workpiece polishing mechanism 43 is foaming wheel, so, increases abrasive band and one-level sander
Frictional force between structure 42, two level workpiece polishing mechanism 43, prevents abrasive band from skidding so that abrasive band is not easy sideslip in moving process, gathers around
There is more preferable passing power；It can all be polished additionally, due to the main big face of door handle on bull wheel 430 with the joint of lower band 451,
Higher is required to the soft durometer of bull wheel 430, and is that quality is softer the characteristics of foaming wheel, while wearability is good, therefore from hair
Bubble wheel is used as bull wheel 430, ensures stock removal enough and door handle polishing quality is good.
Further description, individual layer belt sander 3 and double-deck belt sander 4 bottom are provided with dirt pocket.
The dirt pocket is arranged at bottom and is used to collect dust caused by door handle polishing, the subsequent dirt pocket side interface
Connect exhaust column, suspension fine particle caused by polishing extracted out, and dirt reveal all the details portion emptying aperture be for directly recovery polishing when
Caused big dust granules.
Further description, the robot electricity cabinet 7 and regulator cubicle 8 are respectively positioned on outside the range of work of robot 1.
When worker needs to debug, checks or when arch maintenance robot electricity cabinet 7 and regulator cubicle 8, by the robot electricity cabinet 7 and electricity
Gas holder 8 may be contained within outside the range of work of the robot 1, is easy to operation and ensures being normally carried out for processing polishing.
Further description, the electric wiring of the robot 1 are arranged in robot mounting seat 5.
The electric wiring of the robot 1 is arranged in robot mounting seat 5 so that the cabling more specification is clean and tidy.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area
Personnel would not require any inventive effort the other embodiments that can associate the present invention, and these modes are fallen within
Within protection scope of the present invention.
Claims (10)
- A kind of 1. production line for processing polishing door handle, it is characterised in that：Including robot, input and output material slide unit, individual layer belt sander, Double-deck belt sander, robot mounting seat, belt sander mounting seat, robot electricity cabinet and regulator cubicle；The robot mounting seat is connected with belt sander mounting seat, and is fixedly installed in the robot mounting seat The mounting hole of mounting robot；The belt sander mounting seat is arranged at the side of robot mounting seat, and the belt sander The mounting hole of installation individual layer belt sander and double-deck belt sander is fixedly installed in mounting seat；The robot electricity cabinet and regulator cubicle The opposite side of robot mounting seat is arranged at, and the robot electricity cabinet is located in front of regulator cubicle；The individual layer belt sander and Double-deck belt sander is respectively arranged in belt sander mounting seat, and the individual layer belt sander is located in front of double-deck belt sander, and described Double-deck belt sander is polished for roughing, and the individual layer belt sander, which is used to finish, polishes；The robot is installed on robot In mounting seat, and input and output material slide unit is provided with front of robot, is provided with and multiple is treated for placement on the input and output material slide unit The latch of door handle is processed, and door handle to be processed is gripped by robot and delivers to individual layer belt sander and double-deck belt sander or folder Manufactured door handle is taken to deliver to input and output material slide unit original position.
- A kind of 2. production line for processing polishing door handle according to claim 1, it is characterised in that：The input and output material slide unit Including slide unit frame, module mounting bracket, guide rail, fixture slide unit, upper plate, lower plate and two-way fixture；The slide unit, which is set up, to be placed in front of robot, and the slide unit frame includes input and output material portion and the Ministry of worker to be added, the input and output material Portion is on a left side, and the Ministry of worker to be added is on the right side；The a plurality of guide rail is relative to be set in parallel on slide unit frame, and the both ends of the guide rail connect respectively Then the left and right sides of slide unit frame；The guide rail includes upper rail and lower rail, and the upper rail and lower rail are respectively arranged at slide unit frame Upper and lower two parts；The upper plate and lower plate are movably set in upper rail and lower rail respectively, and upper plate and lower plate are not in contact with each other；On described Plate and lower plate are provided with pushing meanss, and upper plate and lower plate are moved back and forth by pushing meanss respectively along upper rail and lower rail； The upper plate and lower plate are spliced to form by polylith working plate, and are provided with the working plate multiple for installing door handle Latch；The module mounting bracket is arranged in the Ministry of worker to be added；The fixture slide unit includes vertical axis and lateral shaft, and described Fixture slide unit is arranged on module mounting bracket by vertical axis, and the lateral shaft is movably set between two vertical axis, and can Moved up and down along vertical axis；The two-way fixture is rotatably arranged on lateral shaft, and can be moved left and right along lateral shaft； The two-way fixture is provided at both ends with clamping jaw, and two clamping jaws are as two-way fixture synchronous axial system is for gripping door knob Hand.
- A kind of 3. production line for processing polishing door handle according to claim 1, it is characterised in that：The double-deck belt sander Including frame, mainboard, one-level workpiece polishing mechanism, two level workpiece polishing mechanism, drive mechanism and the first abrasive band；The one side of the frame is set There is mainboard, the one side of the mainboard is respectively arranged with one-level workpiece polishing mechanism and two level workpiece polishing mechanism up and down, and is provided with mainboard The through hole of drive mechanism is installed；The drive mechanism is installed on mainboard, and the output end of the drive mechanism and the first abrasive band It is connected, drives the first abrasive band to move by drive mechanism；First abrasive band includes upper band and lower band, and the upper band compares lower band Carefully；The one-level workpiece polishing mechanism includes steamboat, and the upper band is enclosed on steamboat, is connected between two steamboats by upper band；It is described Two level workpiece polishing mechanism includes bull wheel and directive wheel, and the lower band is enclosed on bull wheel and directive wheel, and bull wheel passes through lower band and directive wheel It is connected；Door handle is driven to be polished in upper band with steamboat joint door handle corner by the robot；Pass through institute Stating robot drive door handle, handle plane is polished on the door with bull wheel joint in lower band.
- A kind of 4. production line for processing polishing door handle according to claim 3, it is characterised in that：The individual layer belt sander Including the first grinding wheel, the second grinding wheel and the second abrasive band, first grinding wheel is arranged above the second grinding wheel, and described Second abrasive band passes through the second abrasive band and the second polishing around first grinding wheel and the second grinding wheel, first grinding wheel Wheel is connected；Second abrasive band is the band coating aluminum oxide sand band of 320 mesh white, and the lower band is the band coating oxidation of 240 mesh white Aloxite band；Door handle is driven to be finished in the second abrasive band and the first grinding wheel joint to door handle by the robot Polishing.
- A kind of 5. production line for processing polishing door handle according to claim 2, it is characterised in that：The robot includes Manipulator, robot adapter flange and the robot clamp for gripping door handle；The arm end is provided with robot Adapter flange, described robot adapter flange one end are connected to manipulator, and the other end is connected to robot clamp, passes through robot Grip the door handle to be processed on two-way fixture, and move to individual layer belt sander and double-deck belt sander polished or gripped plus The good door handle of work is delivered on two-way fixture.
- A kind of 6. production line for processing polishing door handle according to claim 2, it is characterised in that：Set on the working plate Be equipped with a variety of latches, multiple latches of the same race laterally or vertically spaced set on working plate.
- A kind of 7. production line for processing polishing door handle according to claim 3, it is characterised in that：The steamboat and guiding It is foaming wheel to take turns as profiling rubber tire, the bull wheel；Multiple steamboats are vertically arranged on mainboard, and upper band is centered around multiple steamboats On, and door handle is driven upper by the rotation of the manipulator and the action of robot adapter flange control machine people's fixture The joint of band and steamboat, to door handle, corner polishes；The bull wheel and directive wheel are vertically arranged on mainboard, and Below the steamboat, the bull wheel is located above directive wheel；The lower band is surrounded on bull wheel and directive wheel, and by described The rotation of manipulator and the action of robot adapter flange control machine people's fixture drive door handle in lower band and the phase of bull wheel Place is met, handle plane is polished on the door.
- A kind of 8. production line for processing polishing door handle according to claim 1, it is characterised in that：The individual layer belt sander Dirt pocket is provided with double-deck abrasive band motor spindle.
- A kind of 9. production line for processing polishing door handle according to claim 1, it is characterised in that：The robot electricity cabinet It is respectively positioned on regulator cubicle outside the range of work of robot.
- A kind of 10. production line for processing polishing door handle according to claim 1, it is characterised in that：The robot Electric wiring is arranged in robot mounting seat.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711124122.1A CN107775456A (en) | 2017-11-14 | 2017-11-14 | A kind of production line for processing polishing door handle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711124122.1A CN107775456A (en) | 2017-11-14 | 2017-11-14 | A kind of production line for processing polishing door handle |
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| CN107775456A true CN107775456A (en) | 2018-03-09 |
Family
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|---|---|---|---|
| CN201711124122.1A Pending CN107775456A (en) | 2017-11-14 | 2017-11-14 | A kind of production line for processing polishing door handle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108673313A (en) * | 2018-06-27 | 2018-10-19 | 江门市蓬江区珠西智谷智能装备协同创新研究院 | A kind of sanding and polishing machine people |
| CN111571375A (en) * | 2020-05-25 | 2020-08-25 | 宁波大榭开发区佳洁锌铸件有限公司 | Automatic sanding machine for door handle |
| CN113732825A (en) * | 2021-09-06 | 2021-12-03 | 杭州龙砺智能科技有限公司 | Robot grinding and polishing workstation and working method thereof |
| CN113732882A (en) * | 2021-09-07 | 2021-12-03 | 佛山市诺腾精密科技有限公司 | Full-automatic grinding line |
| CN114131474A (en) * | 2021-12-02 | 2022-03-04 | 盐城家安乐自动化科技有限公司 | Automatic grinding device and grinding method for bow piece |
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| CN113732825A (en) * | 2021-09-06 | 2021-12-03 | 杭州龙砺智能科技有限公司 | Robot grinding and polishing workstation and working method thereof |
| CN113732882A (en) * | 2021-09-07 | 2021-12-03 | 佛山市诺腾精密科技有限公司 | Full-automatic grinding line |
| CN114131474A (en) * | 2021-12-02 | 2022-03-04 | 盐城家安乐自动化科技有限公司 | Automatic grinding device and grinding method for bow piece |
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Address after: 528225 A1 Factory Building, No. 40 Boai Middle Road, Shishan Town, Nanhai District, Foshan City, Guangdong Province (Residence Declaration) Applicant after: Guangdong Huibo Robot Technology Co., Ltd. Address before: 528225 Room A208 and A209, Research Building A, Nefo High-tech Think Tank Center, Nanhai Software Science Park, Shishan Town, Foshan City, Guangdong Province Applicant before: Xin Peng Robotics Technology Co., Ltd. of Foshan City |
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