CN207858456U - A kind of production line of processing polishing door handle - Google Patents
A kind of production line of processing polishing door handle Download PDFInfo
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- CN207858456U CN207858456U CN201721515667.0U CN201721515667U CN207858456U CN 207858456 U CN207858456 U CN 207858456U CN 201721515667 U CN201721515667 U CN 201721515667U CN 207858456 U CN207858456 U CN 207858456U
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- belt sander
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Abstract
The utility model discloses a kind of production lines of processing polishing door handle, including robot, input and output material slide unit, single layer belt sander, the double-deck belt sander, robot mounting seat, belt sander mounting seat, robot electric cabinet and electrical cabinet；The robot mounting seat is connected with belt sander mounting seat, and the robot is set in robot mounting seat, and the single layer belt sander and the double-deck belt sander are set in belt sander mounting seat；The robot electric cabinet and electrical cabinet are set to the other side of robot mounting seat；The bilayer belt sander is polished for roughing, and the single layer belt sander is polished for finishing；The robot is installed in robot mounting seat, and is provided with input and output material slide unit in front of robot, bolt is provided on the input and output material slide unit, and grip door handle by robot and send to processing.The utility model ensures that compact-sized and processing efficiency is efficient, and can handle a variety of door handles, while processing program has portability.
Description
Technical field
The utility model is related to mechanical equipment technical fields, more particularly to a kind of production line of processing polishing door handle.
Background technology
Door handle is one of widely used hardware equipment, however, the production environment of door handle is more severe, one
Simple door handle is seemed, in past production line, the processing polishing of worker more than times is needed, the health of worker is caused huge
Big influence, while also resulting in a large amount of wastes of manpower and materials.Therefore, with the development of science and technology, the processing polishing of door handle
Gradually automation, and use robot and replace manually being processed polishing so that it is more safe and efficient.
However, in existing door handle processing polishing production line, most table structure is not compact, has lacked between machine
Contact and cooperation, and every machine in production line does not have fixed relative position so that processing program can only adapt to one
Production line, is not only required for reprograming robot every time, but also the error for each product processed is increased.Together
When the machinable door handle quantity of every production line it is few, can not meet the market demand, while wasting labour, greatly drop
Low production efficiency.
Utility model content
In view of the foregoing drawbacks, the purpose of this utility model is that proposing a kind of production line of processing polishing door handle, ensure
Compact-sized and processing efficiency is efficient, and can handle a variety of door handles, while processing program has portability.
For this purpose, the utility model uses following technical scheme：
A kind of production line of processing polishing door handle, including robot, input and output material slide unit, single layer belt sander, the double-deck abrasive band
Machine, robot mounting seat, belt sander mounting seat, robot electric cabinet and electrical cabinet；
The robot mounting seat is connected with belt sander mounting seat, and fixation is set in the robot mounting seat
It is equipped with the mounting hole of mounting robot；The belt sander mounting seat is set to the side of robot mounting seat, and the sand
With the mounting hole for being fixedly installed installation single layer belt sander and the double-deck belt sander in machine mounting seat；The robot electric cabinet and electricity
Gas holder is set to the other side of robot mounting seat, and the robot electric cabinet is located in front of electrical cabinet；The single layer abrasive band
Machine and the double-deck belt sander are respectively arranged in belt sander mounting seat, and the single layer belt sander is located in front of the double-deck belt sander, and
The bilayer belt sander is polished for roughing, and the single layer belt sander is polished for finishing；The robot is installed on machine
In device people's mounting seat, and it is provided with input and output material slide unit in front of robot, is provided on the input and output material slide unit multiple for pacifying
The bolt of door handle to be processed is put, and door handle to be processed is gripped by robot and is sent to single layer belt sander and the double-deck belt sander
Or the manufactured door handle of gripping is sent to input and output material slide unit original position.
Preferably, the input and output material slide unit include slide unit frame, module mounting bracket, guide rail, fixture slide unit, upper plate, lower plate and
Two-way fixture；
Slide unit erection is placed in front of robot, and the slide unit frame includes input and output material portion and the Ministry of worker to be added, it is described into
Discharging portion is on a left side, and the Ministry of worker to be added is on the right side；The a plurality of guide rail is opposite to be arranged in parallel on slide unit frame, and the both ends of the guide rail point
It is not connected to the left and right sides of slide unit frame；The guide rail includes upper rail and lower rail, and the upper rail and lower rail are respectively arranged at slide unit
Two parts up and down of frame；The upper plate and lower plate are movably set in upper rail and lower rail respectively, and upper plate and lower plate are not in contact with each other；Institute
It states upper plate and lower plate is both provided with pushing meanss, and upper plate and lower plate are back and forth moved by pushing meanss respectively along upper rail and lower rail
It is dynamic；The upper plate and lower plate are spliced to form by polylith working plate, and are provided on the working plate multiple for installation door handle
The bolt of hand；
The module mounting bracket is set in the Ministry of worker to be added；The fixture slide unit includes vertical axis and lateral shaft, and
The fixture slide unit is set to by vertical axis on module mounting bracket, and the lateral shaft is movably set between two vertical axis,
And it can be moved up and down along vertical axis；The two-way fixture is rotatably set on lateral shaft, and can be along lateral shaft or so
It is mobile；The two-way fixture is provided at both ends with clamping jaw, and two clamping jaws are as two-way fixture synchronous rotation is for gripping
Door handle.
Preferably, the double-deck belt sander includes rack, mainboard, level-one workpiece polishing mechanism, two level workpiece polishing mechanism, driving mechanism
With the first abrasive band；The rack is provided with mainboard on one side, and the one side of the mainboard is respectively arranged with level-one workpiece polishing mechanism up and down
With two level workpiece polishing mechanism, and be provided on mainboard installation driving mechanism through-hole；The driving mechanism is installed on mainboard, and institute
The output end for stating driving mechanism is connected with the first abrasive band, and the movement of the first abrasive band is driven by driving mechanism；The first abrasive band packet
Band and lower band are included, and the upper band is thinner than lower band；
The level-one workpiece polishing mechanism includes steamboat, and the upper band is sleeved on steamboat, is connected by upper band between two steamboats；
The two level workpiece polishing mechanism includes bull wheel and directive wheel, and the lower band is sleeved on bull wheel and directive wheel, bull wheel by lower band with lead
It is connected to wheel；Door handle is driven to polish door handle corner with steamboat joint in upper band by the robot；It is logical
Crossing the robot drive door handle, handle plane is polished on the door with bull wheel joint in lower band.
Preferably, the single layer belt sander includes the first grinding wheel, the second grinding wheel and the second abrasive band, first polishing
Wheel is set to above the second grinding wheel, and second abrasive band is around first grinding wheel and the second grinding wheel, and described the
One grinding wheel is connected by the second abrasive band with the second grinding wheel；Second abrasive band is the band coating aluminum oxide sand band of 320 mesh white,
The lower band is the band coating aluminum oxide sand band of 240 mesh white；Drive door handle in the second abrasive band and first by the robot
Grinding wheel joint carries out finishing polishing to door handle.
Preferably, the robot includes that manipulator, robot adapter flange and the robot for gripping door handle press from both sides
Tool；The arm end is provided with robot adapter flange, and robot adapter flange one end is connected to manipulator, another
End is connected to robot clamp, grips the door handle to be processed on two-way fixture by robot, and move to single layer belt sander
Manufactured door handle is polished or is gripped with the double-deck belt sander to send to two-way fixture.
Preferably, on the working plate setting there are many bolt, multiple bolts of the same race laterally or vertically spaced set in
On working plate.
Preferably, the steamboat and directive wheel are profiling rubber tire, and the bull wheel is foaming wheel；Multiple steamboats are vertically set
It is placed on mainboard, upper band is centered around on multiple steamboats, and passes through the rotation of the manipulator and robot adapter flange control
The action of robot clamp drives door handle in the joint of upper band and steamboat, and to door handle, corner polishes；It is described big
Wheel and directive wheel are vertically arranged on mainboard, and are respectively positioned below the steamboat, and the bull wheel is located above directive wheel；Under described
Band controls robot clamp on bull wheel and directive wheel, and by the rotation of the manipulator and robot adapter flange
Action drive door handle is polished in the joint of lower band and bull wheel, on the door handle plane.
Preferably, the single layer belt sander and double-deck abrasive band motor spindle are both provided with dirt pocket.
Preferably, the robot electric cabinet and electrical cabinet are respectively positioned on outside the range of work of robot.
Preferably, the electric wiring of the robot is set in robot mounting seat.
The technique effect of the utility model：Robot, input and output material slide unit, single layer belt sander and double-deck belt sander etc. are combined into
Production line, each machine location is fixed, compact-sized, and bolt can place the door handle of different size, under the cooperation of each machine certainly
The processing polishing of the various door handles of completion of dynamicization, ensures safety of workers, saves labour, substantially increase production efficiency, then
Person, processing program have portability, the scope of application of expanding production line.
Description of the drawings
Fig. 1 is the overall structure diagram of the one of embodiment of the utility model；
Fig. 2 is the structural schematic diagram of the robot of the one of embodiment of the utility model；
Fig. 3 is the structural schematic diagram of the manipulator and robot clamp of the one of embodiment of the utility model；
Fig. 4 is the structural schematic diagram of the single layer belt sander of the one of embodiment of the utility model；
Fig. 5 is the structural schematic diagram one of the double-deck belt sander of the one of embodiment of the utility model；
Fig. 6 is the structural schematic diagram two of the double-deck belt sander of the one of embodiment of the utility model；
Fig. 7 is the structural schematic diagram of the input and output material slide unit of the one of embodiment of the utility model；
Fig. 8 is the structural schematic diagram of the guide rail and pushing meanss of the one of embodiment of the utility model；
Fig. 9 is the structural schematic diagram of the slide unit frame of the one of embodiment of the utility model；
Figure 10 is the side view of the input and output material slide unit of the one of embodiment of the utility model；
Figure 11 is the structural schematic diagram of the module mounting bracket of the one of embodiment of the utility model；
Figure 12 is the structural schematic diagram of the fixture slide unit of the one of embodiment of the utility model；
Figure 13 is the structural schematic diagram of the working plate of the one of embodiment of the utility model；
Figure 14 is the partial enlarged view at Figure 13 A.
Wherein：Robot 1, input and output material slide unit 2, single layer belt sander 3, the double-deck belt sander 4, robot mounting seat 5, abrasive band
Machine mounting seat 6, robot electric cabinet 7, electrical cabinet 8, manipulator 10, robot adapter flange 11, robot clamp 12, slide unit frame
20, module mounting bracket 21, guide rail 22, fixture slide unit 23, upper plate 24, lower plate 25, two-way fixture 26, working plate 27, bolt 28, push away
Dynamic device 29, the first grinding wheel 30, the second grinding wheel 31, the second abrasive band 32, rack 40, mainboard 41, level-one workpiece polishing mechanism 42, two
Grade workpiece polishing mechanism 43, the first abrasive band 45, input and output material portion 200, the Ministry of worker to be added 201, upper rail 220, lower rail 221, erects at driving mechanism 44
To axis 230, lateral shaft 231, clamping jaw 260, steamboat 420, bull wheel 430, directive wheel 431, upper band 450, lower band 451.
Specific implementation mode
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
A kind of production line of processing polishing door handle, including robot 1, input and output material slide unit 2, single layer belt sander 3, bilayer
Belt sander 4, robot mounting seat 5, belt sander mounting seat 6, robot electric cabinet 7 and electrical cabinet 8；
The robot mounting seat 5 is connected with belt sander mounting seat 6, and solid in the robot mounting seat 5
Surely it is provided with the mounting hole of mounting robot 1；The belt sander mounting seat 6 is set to the side of robot mounting seat 5, and
The mounting hole of installation single layer belt sander 3 and the double-deck belt sander 4 is fixedly installed in the belt sander mounting seat 6；The machine
Before people's electric cabinet 7 and electrical cabinet 8 are set to the other side of robot mounting seat 5, and the robot electric cabinet 7 is located at electrical cabinet 8
Side；The single layer belt sander 3 and the double-deck belt sander 4 are respectively arranged in belt sander mounting seat 6, the single layer belt sander 3
In 4 front of the double-deck belt sander, and the double-deck belt sander 4 is polished for roughing, and the single layer belt sander 3 is beaten for finishing
Mill；The robot 1 is installed in robot mounting seat 5, and 1 front of robot is provided with input and output material slide unit 2, the disengaging
It is provided with multiple bolts 28 for placing door handle to be processed on material slide unit 2, and grips door to be processed by robot 1
Handle send to single layer belt sander 3 and the double-deck belt sander 4 or the manufactured door handle of gripping and send to 2 original position of input and output material slide unit.
For the production line centered on robot 1, the input and output material slide unit 2 is set to 1 front of robot, the single layer sand
The side of robot 1 is set to machine 3 and the double-deck belt sander 4, and the single layer belt sander 3 is located at 4 front of the double-deck belt sander,
The robot electric cabinet 7 and electrical cabinet 8 are set to the other side of robot 1, in the production line, first by manually will be to be added
The door handle of work is placed on input and output material slide unit 2, and the program then set controls the robot 1 and grips door knob to be processed
Hand is sent to progress roughing polishing at the double-deck belt sander 4, is then again sent rough machined door handle to single layer belt sander 3 and is carried out
Finishing polishing, manufactured door handle is finally sent to the original position of input and output material slide unit 2, recycle successively again, until disengaging
Door handle on material slide unit 2 is all processed polishing and is completed, then the artificial replacement for carrying out door handle；
The production line realizes process full-automation, and worker only needs the loading and unloading for being responsible for door handle, both ensure that
Safety of workers, while labour is saved, processing efficiency is improved, while in the production line, centered on robot 1, machine
Device people 1 needs the reciprocally swinging in certain distance, you can realizes and door handle is driven to move to the double-deck belt sander from input and output material slide unit 2
4 and by single layer belt sander 3, it is in situ to finally return to input and output material slide unit 2, is in addition again set to robot electric cabinet 7 and electrical cabinet 8
The side of robot 1 is realized and is closely connected between each equipment and coordinates, and ensures compact-sized；Because the bolt 28 can
It places different size but the door handle of 28 mouthfuls of identical bolt, i.e., the described production line can handle different types of door handle；
In addition it is fixedly installed the mounting hole of mounting robot 1 in the robot mounting seat 5, realizes to robot
1 positioning is respectively arranged with the mounting hole of installation single layer belt sander 3 and the double-deck belt sander 4 in belt sander mounting seat 6, realizes
Positioning to single layer belt sander 3 and the double-deck belt sander 4, but because robot mounting seat 5 is connected with belt sander mounting seat 6
Connect, then ensure that the relative position between the robot 1 and single layer belt sander 3 and the double-deck belt sander 4 be it is changeless,
It is directly mounted on ground when avoiding installation at the scene and the big phenomenon of installation error occurs；
By ensureing that relative position is constant, and then the portability of program ensure that, and then realize between same unit
Programming reusability, at the scene client here, how many kind handle, we will write the polishing program of corresponding handle, and same
The polishing program of a handle can be placed on any one polishing unit to use, for example curstomer's site has 7 polishing units,
No. 1 unit has write a kind of program of handle, since client needs to increase the yield of the handle, needs in No. 7 regeneration units productions 1
That handle of number unit, so that it may the polishing program of that handle of No. 1 unit is copied directly to No. 7 units, 1, No. 7 list
Member produces simultaneously.
Further description, the input and output material slide unit 2 include slide unit frame 20, module mounting bracket 21, guide rail 22, fixture
Slide unit 23, upper plate 24, lower plate 25 and two-way fixture 26；
The slide unit frame 20 is set to the front of robot 1, and the slide unit frame 20 includes input and output material portion 200 and to be processed
Portion 201, the input and output material portion 200 is on a left side, and the Ministry of worker to be added 201 is on the right side；The a plurality of guide rail 22 is opposite to be arranged in parallel in slide unit frame
On 20, and the both ends of the guide rail 22 respectively connected the left and right sides of slide unit frame 20；The guide rail 22 includes upper rail 220 under
Rail 221, the upper rail 220 and lower rail 221 are respectively arranged at two parts up and down of slide unit frame 20；The upper plate 24 and lower plate 25 are divided
It is not movably set in upper rail 220 and lower rail 221, and upper plate 24 and lower plate 25 are not in contact with each other；The upper plate 24 and lower plate 25 are all provided with
Pushing meanss 29 are equipped with, and upper plate 24 and lower plate 25 are back and forth moved by pushing meanss 29 respectively along upper rail 220 and lower rail 221
It is dynamic；The upper plate 24 and lower plate 25 are spliced to form by polylith working plate 27, and multiple be used for is provided on the working plate 27
The bolt 28 of door handle is installed；
The module mounting bracket 21 is set in the Ministry of worker to be added 201；The fixture slide unit 23 includes 230 He of vertical axis
Lateral shaft 231, and the fixture slide unit 23 is set to by vertical axis 230 on module mounting bracket 21, the lateral shaft 231 is lived
It is dynamic to be set between two vertical axis 230, and can be moved up and down along vertical axis 230；The two-way fixture 26 is rotatably set
It is placed on lateral shaft 231, and can be moved left and right along lateral shaft 231；The two-way fixture 26 is provided at both ends with clamping jaw 260,
And two clamping jaws 260 are as the synchronous rotation of two-way fixture 26 is for gripping door handle.
When preparing processing polishing, the upper plate 24 and lower plate 25 are respectively positioned on input and output material portion 200, first by will manually wait beating
The door handle of mill is installed on the bolt 28 on working plate 27, waits for that whole bolts 28 of upper plate 24 are respectively mounted the door for needing to be polished
After handle, pushes upper plate 24 to be moved right into the Ministry of worker 201 to be added along upper rail 220 by pushing meanss 29, slided with rear jig
Platform 23 moves, and fixture is made to be located at 24 upper left side of upper plate, and door handle to be polished is gripped by upper left side, and the gripping of clamping jaw 260 is arrived
Door handle rear jig rotation to be polished, makes another clamping jaw 260 continue to grip another door handle to be polished, then send to machine
People 1 processes, and is taken out by fixture, gives another door handle to be polished to robot 1 after processing is completed after rotation, will then add
The good door handle of work is replaced, and the process is recycled, until the door handle on upper plate 24 all machines；
And when the door handle to upper plate 24 carries out polishing processing, so that it may to be manually installed on down door handle to be polished
On the bolt 28 of plate 25, after whole bolts 28 of lower plate 25 are respectively mounted the door handle for needing to be polished, pushed away by pushing meanss 29
Dynamic lower plate 25 is moved right into the Ministry of worker 201 to be added along lower rail 221；And when the door handle of upper plate 24 all machines,
Upper plate 24 can be pushed to be moved to the left input and output material portion 200, then the door by will manually be processed on upper plate 24 along upper rail 220
Handle is taken off one by one, and fixture slide unit 23 moves to 25 upper left side of lower plate at this time, and by fixture to door to be polished in lower plate 25
Handle is gripped；
The input and output material slide unit 2, realize manually to upper plate 24 carry out loading and unloading when, lower plate 25 is processed, upper plate 24 into
When row processing, loading and unloading manually are carried out to lower plate 25, on the one hand ensure that the polishing processing of door handle can be continued for constantly carrying out,
The phenomenon that stopping polishing processing because of loading and unloading is avoided, the time is saved, improves processing efficiency, another aspect upper plate 24 and lower plate
25 realize moving left and right for automation by pushing meanss 29, and only need manually to carry out loading and unloading, you can realize 24 He of upper plate
The input and output material of lower plate 25, input and output material are more quick；In addition, the lateral shaft 231 can be moved up and down along vertical axis 230, and institute
Stating fixture slide unit 23 can also move left and right along lateral shaft 231, and fixture is placed on fixture slide unit 23, residing plane and working plate
27 is parallel, i.e., the described fixture is moveable to any point in the Ministry of worker 201 to be added；The i.e. described fixture has relative to unidirectional fixture
The function of rotation, realizing a fixture, can to capture door handle to be polished etc. to be processed, and the crawl of another clamping jaw 260 processes
Door handle waiting put back to original position, substantially increase the processing efficiency of door handle, while the fixture can be moved to the Ministry of worker 201 to be added
On any one place, i.e., the described fixture can grip the door handle at any one place, then it is big to grip range.
Further description, the bilayer belt sander 4 includes rack 40, mainboard 41, level-one workpiece polishing mechanism 42, two level
Workpiece polishing mechanism 43, driving mechanism 44 and the first abrasive band 45；The rack 40 is provided with mainboard 41 on one side, and the one of the mainboard 41
Face is respectively arranged with level-one workpiece polishing mechanism 42 and two level workpiece polishing mechanism 43 up and down, and installation driving mechanism is provided on mainboard 41
44 through-hole；The driving mechanism 44 is installed on mainboard 41, and the output end of the driving mechanism 44 and 45 phase of the first abrasive band
Even, the movement of the first abrasive band 45 is driven by driving mechanism 44；First abrasive band 45 includes upper band 450 and lower band 451, and described
Upper band 450 is thinner than lower band 451；
The level-one workpiece polishing mechanism 42 includes steamboat 420, and the upper band 450 is sleeved on steamboat 420, two steamboats 420 it
Between by upper band 450 be connected；The two level workpiece polishing mechanism 43 includes bull wheel 430 and directive wheel 431, and the lower band 451 is sleeved on greatly
On wheel 430 and directive wheel 431, bull wheel 430 is connected by lower band 451 with directive wheel 431；Door knob is driven by the robot 1
Hand polishes to door handle corner in upper band 450 and 420 joint of steamboat；Door handle is driven to exist by the robot 1
Lower band 451 with 430 joint of bull wheel polish on the door by handle plane.
The bilayer belt sander 4 is provided with upper layer and lower layer, and upper layer is level-one workpiece polishing mechanism 42, and lower layer is two level workpiece polishing mechanism
43, because upper band 450 is thinner than lower band 451, then the level-one workpiece polishing mechanism 42 is provided with steamboat 420 corresponding with upper band 450,
Completely be bonded with steamboat 420 when band 450 is on steamboat 420 in guarantee, in addition the two level workpiece polishing mechanism 43 be provided with
451 corresponding bull wheel 430 of lower band is completely bonded when ensureing lower band 451 around bull wheel 430 with bull wheel 430, the driving
Mechanism 44 drives abrasive band movement to polish door handle；
When robot 1 drives door handle to move to belt sander, polish first the corner of door handle, by door handle
It moves at level-one workpiece polishing mechanism 42, drives door handle to swing and using relatively narrow upper band 450 to door handle turning by robot 1
Place carries out grinding；After door handle has been polished at level-one workpiece polishing mechanism 42, continue that door handle is driven to move to two level polishing
Mechanism 43 then drives door handle to swing and carried out using wider lower band 451 plane larger to door handle by robot 1
Grinding；In 1 belt sander of robot, swings door handle according to programming Control machine people 1 and match and close band 450 and lower band
451 realize the polishing of different structure on door handle, to realize level-one workpiece polishing mechanism 42 for process be ground door handle turn
At angle, two level workpiece polishing mechanism 43, then can be according to the design feature of processed door handle for processing the grinding larger plane of door handle
Different abrasive bands are selected to carry out polishing processing, then with the correspondence sexual act for closing the drive door handle of manipulator 10 so that can be at one
On belt sander, the polishing processing of door handle different structure is realized；It, should relative to the processing for taking plurality of devices to carry out single structure
The processing efficiency higher of the double-deck belt sander 4.
Further description, the single layer belt sander 3 include the first grinding wheel 30, the second grinding wheel 31 and the second abrasive band
32, first grinding wheel 30 is set to 31 top of the second grinding wheel, and second abrasive band 32 is around first polishing
Wheel 30 and the second grinding wheel 31, first grinding wheel 30 are connected by the second abrasive band 32 with the second grinding wheel 31；Described second
Abrasive band 32 is the band coating aluminum oxide sand band of 320 mesh white, and the lower band 451 is the band coating aluminum oxide sand band of 240 mesh white；Pass through
The robot 1 drives door handle to carry out finishing polishing to door handle in the second abrasive band 32 and 30 joint of the first grinding wheel.
Grinding wheel and the grinding wheel of 4 lower layer of the double-deck belt sander in the single layer belt sander 3 are consistent, but the single layer
The mesh number in the second abrasive band 32 of belt sander 3 is 320 mesh, and the mesh number of the lower band 451 of 4 lower layer of the double-deck belt sander is 240 mesh,
And the more big amounts of particles for just representing the sand in unit area of mesh number is more, then the sand is more tiny, then the second abrasive band
Sand in 32 is more tiny relative to the sand in lower band 451, thus with single layer belt sander 3 to the larger plane of door handle into
The further finishing polishing of row, ensures that the sanding and polishing effect of door handle is more preferable.
Further description, the robot 1 is including manipulator 10, robot adapter flange 11 and for gripping door knob
The robot clamp 12 of hand；10 end of the manipulator is provided with robot adapter flange 11, the robot adapter flange 11
One end is connected to manipulator 10, and the other end is connected to robot clamp 12, is gripped by robot 1 to be added on two-way fixture 26
The door handle of work, and move to single layer belt sander 3 and the double-deck belt sander 4 is polished or gripped manufactured door handle and send to double
To on fixture 26.
The robot 1 controls robot clamp 12 and grips the door handle to be processed on the two-way fixture 26, and band
When dynamic door handle to be processed moves to the double-deck belt sander 4, polishes first the corner of door handle, door handle is moved to one
At grade workpiece polishing mechanism 42, the dynamic of robot clamp 12 is controlled by the moving in rotation and robot adapter flange 11 of manipulator 10
Make, and then drives door handle to swing and grinding is carried out to door handle corner using relatively narrow upper band 450；When door handle exists
After polishing at level-one workpiece polishing mechanism 42, continues that door handle is driven to move to two level workpiece polishing mechanism 43, then pass through manipulator 10
Moving in rotation and robot adapter flange 11 control the action of robot clamp 12, so drive door handle swing and using compared with
Wide lower band 451 plane larger to door handle carries out grinding；The subsequent robot 1 drives rough machined door handle
It send to single layer belt sander 3 and is finished, finally put back to manufactured door handle on two-way fixture 26, and by two-way fixture
26 put back to door handle the original position on working plate 27；
In the production line, swings door handle according to programming Control machine people 1 and coordinate the double-deck belt sander 4 and single layer belt sander
3 realize finishing polishing and roughing polishing on door handle, realize the automation processing polishing of door handle, and ensure that door
The sanding and polishing quality of handle.
Further description, there are many bolt 28, multiple bolts 28 of the same race are lateral or perpendicular for setting on the working plate 27
To spaced set on working plate 27.
Bolt 28 there are two types of settings on the working plate 27, and multiple lateral spaced sets of the difference of the bolt 28 of the same race
In on working plate 27, or vertical spaced set is on working plate 27, on the one hand ensure that two-way fixture 26 can fill by controlling
The control signal for setting interior input carries out stable automation movement, and then carries out gripping one by one to the door handle on working plate 27
Or it places；On the other hand two kinds of bolts 28 are used to adapt to the door handle in two class different size bolts, 28 hole, need to handle another kind of
Without needing to change working plate 27 when door handle, can only be implemented to another kind of with being positioned over door handle on the bolt 28 of corresponding classification
Door handle polishing processing, save the time while improving processing efficiency.
Further description, the steamboat 420 and directive wheel 431 are profiling rubber tire, and the bull wheel 430 is foaming wheel；
Multiple steamboats 420 are vertically arranged on mainboard 41, and upper band 450 is centered around on multiple steamboats 420, and pass through the machinery
The rotation of hand 10 and robot adapter flange 11 control robot clamp 12 action drive door handle upper band 450 with it is small
The joint of wheel 420, to door handle, corner polishes；The bull wheel 430 and directive wheel 431 are vertically arranged to mainboard 41
On, and it is respectively positioned on 420 lower section of the steamboat, the bull wheel 430 is located at 431 top of directive wheel；The lower band 451 surrounds bull wheel
430 and directive wheel 431 on, and pass through the rotation of the manipulator 10 and robot adapter flange 11 and control robot clamp 12
Action drive door handle in the joint of lower band 451 and bull wheel 430, handle plane is polished on the door.
The abrasive band that level-one workpiece polishing mechanism 42 and two level workpiece polishing mechanism 43 are selected is different, therefore in level-one workpiece polishing mechanism 42
Steamboat 420 is profiling rubber tire, and the bull wheel 430 in two level workpiece polishing mechanism 43 is foaming wheel, is polished with level-one in this way, increasing abrasive band
Frictional force between mechanism 42, two level workpiece polishing mechanism 43, prevents abrasive band from skidding so that and abrasive band is not easy sideslip in moving process,
Possess better passing power；It can all be beaten with 451 joint of lower band on bull wheel 430 additionally, due to the main big face of door handle
Mill, it is more demanding to the hardness of bull wheel 430, and be that quality is relatively soft, while wearability is good, therefore selects the characteristics of foaming wheel
Foaming wheel ensures stock removal enough and door handle polishing is high-quality as bull wheel 430.
Further description, the single layer belt sander 3 and 4 bottom of the double-deck belt sander are both provided with dirt pocket.
The dirt pocket is set to bottom for collecting the dust generated when door handle polishing, the subsequent dirt pocket side interface
Exhaust column is connect, suspension fine particle caused by polishing is extracted out, when the emptying aperture in portion is for directly recycling polishing and dirt is revealed all the details
The big dust particles generated.
Further description, the robot electric cabinet 7 and electrical cabinet 8 are respectively positioned on outside the range of work of robot 1.
When worker needs debugging, inspection or arch maintenance robot electric cabinet 7 and electrical cabinet 8, by the robot electric cabinet 7 and electricity
Gas holder 8 may be contained within outside the range of work of the robot 1, convenient for operation and ensure being normally carried out for processing polishing.
The electric wiring of further description, the robot 1 is set in robot mounting seat 5.
The electric wiring of the robot 1 is set in robot mounting seat 5 so that the cabling more specification is clean and tidy.
The technical principle of the utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With novel principle, and it cannot be construed to the limitation to scope of protection of the utility model in any way.Based on the explanation herein,
Those skilled in the art would not require any inventive effort the other specific implementation modes that can associate the utility model,
These modes are fallen within the scope of protection of the utility model.
Claims (10)
1. a kind of production line of processing polishing door handle, it is characterised in that：Including robot, input and output material slide unit, single layer belt sander,
The double-deck belt sander, robot mounting seat, belt sander mounting seat, robot electric cabinet and electrical cabinet；
The robot mounting seat is connected with belt sander mounting seat, and is fixedly installed in the robot mounting seat
The mounting hole of mounting robot；The belt sander mounting seat is set to the side of robot mounting seat, and the belt sander
The mounting hole of installation single layer belt sander and the double-deck belt sander is fixedly installed in mounting seat；The robot electric cabinet and electrical cabinet
It is set to the other side of robot mounting seat, and the robot electric cabinet is located in front of electrical cabinet；The single layer belt sander and
The double-deck belt sander is respectively arranged in belt sander mounting seat, and the single layer belt sander is located in front of the double-deck belt sander, and described
The double-deck belt sander is polished for roughing, and the single layer belt sander is polished for finishing；The robot is installed on robot
In mounting seat, and robot in front of be provided with input and output material slide unit, be provided on the input and output material slide unit it is multiple for place wait for
The bolt of door handle is processed, and door handle to be processed is gripped by robot and is sent to single layer belt sander and the double-deck belt sander or folder
Manufactured door handle is taken to send in situ to input and output material slide unit.
2. a kind of production line of processing polishing door handle according to claim 1, it is characterised in that：The input and output material slide unit
Including slide unit frame, module mounting bracket, guide rail, fixture slide unit, upper plate, lower plate and two-way fixture；
The slide unit erection is placed in front of robot, and the slide unit frame includes input and output material portion and the Ministry of worker to be added, the input and output material
Portion is on a left side, and the Ministry of worker to be added is on the right side；The a plurality of guide rail is opposite to be arranged in parallel on slide unit frame, and the both ends of the guide rail connect respectively
Then the left and right sides of slide unit frame；The guide rail includes upper rail and lower rail, and the upper rail and lower rail are respectively arranged at slide unit frame
Upper and lower two parts；The upper plate and lower plate are movably set in upper rail and lower rail respectively, and upper plate and lower plate are not in contact with each other；On described
Plate and lower plate are both provided with pushing meanss, and upper plate and lower plate are moved back and forth by pushing meanss respectively along upper rail and lower rail；
The upper plate and lower plate are spliced to form by polylith working plate, and are provided on the working plate multiple for installing door handle
Bolt；
The module mounting bracket is set in the Ministry of worker to be added；The fixture slide unit includes vertical axis and lateral shaft, and described
Fixture slide unit is set to by vertical axis on module mounting bracket, and the lateral shaft is movably set between two vertical axis, and can
It is moved up and down along vertical axis；The two-way fixture is rotatably set on lateral shaft, and can be moved left and right along lateral shaft；
The two-way fixture is provided at both ends with clamping jaw, and two clamping jaws are as two-way fixture synchronous rotation is for gripping door knob
Hand.
3. a kind of production line of processing polishing door handle according to claim 2, it is characterised in that：The bilayer belt sander
Including rack, mainboard, level-one workpiece polishing mechanism, two level workpiece polishing mechanism, driving mechanism and the first abrasive band；The one side of the rack is arranged
There is mainboard, the one side of the mainboard is respectively arranged with level-one workpiece polishing mechanism and two level workpiece polishing mechanism up and down, and is provided on mainboard
The through-hole of driving mechanism is installed；The driving mechanism is installed on mainboard, and the output end of the driving mechanism and the first abrasive band
It is connected, the movement of the first abrasive band is driven by driving mechanism；First abrasive band includes upper band and lower band, and the upper band compares lower band
Carefully；
The level-one workpiece polishing mechanism includes steamboat, and the upper band is sleeved on steamboat, is connected by upper band between two steamboats；It is described
Two level workpiece polishing mechanism includes bull wheel and directive wheel, and the lower band is sleeved on bull wheel and directive wheel, and bull wheel passes through lower band and directive wheel
It is connected；Door handle is driven to polish door handle corner with steamboat joint in upper band by the robot；Pass through institute
Stating robot drive door handle, handle plane is polished on the door with bull wheel joint in lower band.
4. a kind of production line of processing polishing door handle according to claim 3, it is characterised in that：The single layer belt sander
Including the first grinding wheel, the second grinding wheel and the second abrasive band, first grinding wheel is set to above the second grinding wheel, and described
Second abrasive band passes through the second abrasive band and the second polishing around first grinding wheel and the second grinding wheel, first grinding wheel
Wheel is connected；Second abrasive band is the band coating aluminum oxide sand band of 320 mesh white, and the lower band is the band coating oxidation of 240 mesh white
Aloxite band；Door handle is driven to be finished to door handle in the second abrasive band and the first grinding wheel joint by the robot
Polishing.
5. a kind of production line of processing polishing door handle according to claim 3, it is characterised in that：The robot includes
Manipulator, robot adapter flange and the robot clamp for gripping door handle；The arm end is provided with robot
Adapter flange, robot adapter flange one end are connected to manipulator, and the other end is connected to robot clamp, passes through robot
The door handle to be processed on two-way fixture is gripped, and moves to single layer belt sander and is polished or gripped with the double-deck belt sander and added
The good door handle of work is sent to two-way fixture.
6. a kind of production line of processing polishing door handle according to claim 2, it is characterised in that：It is set on the working plate
Be equipped with a variety of bolts, multiple bolts of the same race laterally or vertically spaced set on working plate.
7. a kind of production line of processing polishing door handle according to claim 5, it is characterised in that：The steamboat and guiding
Wheel is profiling rubber tire, and the bull wheel is foaming wheel；Multiple steamboats are vertically arranged on mainboard, and upper band is centered around multiple steamboats
On, and the action drive door handle of robot clamp is controlled upper by the rotation of the manipulator and robot adapter flange
The joint of band and steamboat, to door handle, corner polishes；The bull wheel and directive wheel are vertically arranged on mainboard, and
Below the steamboat, the bull wheel is located above directive wheel；The lower band passes through described on bull wheel and directive wheel
The rotation of manipulator and the action of robot adapter flange control robot clamp drive door handle in the phase of lower band and bull wheel
Place is met, handle plane is polished on the door.
8. a kind of production line of processing polishing door handle according to claim 1, it is characterised in that：The single layer belt sander
It is both provided with dirt pocket with the double-deck abrasive band motor spindle.
9. a kind of production line of processing polishing door handle according to claim 1, it is characterised in that：The robot electric cabinet
It is respectively positioned on outside the range of work of robot with electrical cabinet.
10. a kind of production line of processing polishing door handle according to claim 1, it is characterised in that：The robot
Electric wiring is set in robot mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721515667.0U CN207858456U (en) | 2017-11-14 | 2017-11-14 | A kind of production line of processing polishing door handle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721515667.0U CN207858456U (en) | 2017-11-14 | 2017-11-14 | A kind of production line of processing polishing door handle |
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|---|---|
| CN207858456U true CN207858456U (en) | 2018-09-14 |
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ID=63475571
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775456A (en) * | 2017-11-14 | 2018-03-09 | 佛山市新鹏机器人技术有限公司 | A kind of production line for processing polishing door handle |
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2017
- 2017-11-14 CN CN201721515667.0U patent/CN207858456U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775456A (en) * | 2017-11-14 | 2018-03-09 | 佛山市新鹏机器人技术有限公司 | A kind of production line for processing polishing door handle |
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Address after: 528225 A1 Factory Building, No. 40 Boai Middle Road, Shishan Town, Nanhai District, Foshan City, Guangdong Province (Residence Declaration) Patentee after: Guangdong Huibo Robot Technology Co., Ltd. Address before: 528225 Room A208 and A209, Research Building A, Nefo High-tech Think Tank Center, Nanhai Software Science Park, Shishan Town, Foshan City, Guangdong Province Patentee before: Xin Peng Robotics Technology Co., Ltd. of Foshan City |