CN212526326U - Synchronous polishing work station - Google Patents
Synchronous polishing work station Download PDFInfo
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- CN212526326U CN212526326U CN202022009259.6U CN202022009259U CN212526326U CN 212526326 U CN212526326 U CN 212526326U CN 202022009259 U CN202022009259 U CN 202022009259U CN 212526326 U CN212526326 U CN 212526326U
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- Prior art keywords
- robot
- polishing
- synchronous
- grinding
- file
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- 238000005498 polishing Methods 0.000 title claims abstract description 60
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 20
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 241000886569 Cyprogenia stegaria Species 0.000 description 35
- 239000000463 material Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides a synchronous polishing work station, including controlling means, the robot, anchor clamps, carry the platform, grinding device and location platform, carry the bench to be provided with the frock tool that is used for carrying the work piece, frock tool reciprocating motion is carrying the bench, the robot is located the one side of carrying the platform, grinding device is located one side of robot, the location platform sets up in the one side of carrying the platform, and be located between robot and the grinding device, anchor clamps set up the tip at the robot arm, grinding device includes the fixed bolster and sets up the subassembly of polishing on the fixed bolster, robot and the cooperation of polishing subassembly reciprocal motion, in order to polish the work piece. The utility model discloses a synchronous work station of polishing can improve production efficiency, avoids manual operation's uncertainty, saves manufacturing cost to a certain extent, and can improve the quality of product, eliminates latent potential safety hazard side by side.
Description
Technical Field
The utility model relates to a work station of polishing, in particular to synchronous work station of polishing.
Background
At present, most fan shells depend on manual polishing, the yield is low, the cost is high, the quality cannot be guaranteed through manual polishing, the qualification rate is affected, the polishing environment has more dust and large noise, and workers can work in the environment for a long time and are harmful to health; in order to solve the problems, chinese patent document No. CN109202614A discloses a polishing device for machining a blower housing in 2019, 1 month and 15 days, which comprises a workbench, wherein an installation top plate is arranged above the workbench, two ends of the installation top plate are fixedly connected with the workbench through a support plate, a fixing sleeve is arranged above the workbench, the fixing table is fixedly connected with a base through a rotating mechanism, a clamping mechanism for clamping a workpiece is arranged on the fixing table, a horizontal screw rod is horizontally arranged below the installation top plate, the right end of the horizontal screw rod is rotatably connected with the support plate, the left end of the horizontal screw rod penetrates through the support plate and is connected with the output end of a horizontal motor, and a horizontal sliding block is arranged on the horizontal screw rod in a. Although the fan shell can be automatically polished by the polishing device, manual operation is not needed, the fan shell can be polished by only one fan shell, and the efficiency is low.
Therefore, further improvements are needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a simple structure, production efficiency are high, can improve product quality, the security is high, the synchronous station of polishing that the practicality is strong to overcome the weak point among the prior art.
A synchronous grinding station designed for this purpose comprises
Control means for controlling the associated electrical apparatus;
the method is characterized in that: further comprising:
the robot is used for finishing the polishing work;
the clamp is used for clamping a workpiece;
the conveying table is used for carrying out feeding and discharging conveying on the workpiece;
the polishing device is used for polishing the workpiece;
the positioning table is used for accurately positioning the workpiece clamped by the clamp;
carry bench to be provided with the frock tool that is used for carrying the work piece, frock tool reciprocating motion is carrying bench, and the robot is located one side of carrying the platform, and grinding device is located one side of robot, and the location platform sets up in one side of carrying the platform and is located between robot and grinding device, and anchor clamps set up the tip at the robot arm, and grinding device includes the fixed bolster and sets up the subassembly of polishing on the fixed bolster, and robot and the subassembly of polishing are the motion fit each other to polish the fan shell.
The grinding assembly comprises a first grinding file set used for grinding the workpiece integrally and a second grinding file set used for grinding the workpiece locally, the first grinding file set is a four-station file, the first grinding file set is arranged in the middle of the fixed support, correspondingly, the clamp is a four-station internal support type clamp, the positioning table is a four-station positioning table, the second grinding file set is a two-station file, and the two files are located on two sides of the first grinding file set respectively.
The grinding assembly further comprises a plurality of first pneumatic devices and a plurality of second pneumatic devices, each first pneumatic device is in driving connection with a corresponding file in the first grinding file set, and each second pneumatic device is in driving connection with a corresponding file in the second grinding file set; when a workpiece is polished, the first pneumatic device drives the corresponding file to move back and forth in a reciprocating manner and/or swing back and forth in any direction of 360 degrees, and the second pneumatic device drives the corresponding file to move back and forth in a reciprocating manner and/or swing back and forth in any direction of 360 degrees.
And a waste material box for storing waste materials generated during workpiece polishing is arranged at a position below the polishing assembly on the fixed support.
The tool jig is provided with 2 upper slide rails on two sides of the bottom of the tool jig, a lower slide rail is arranged on the conveying table, the tool jig is arranged on the upper slide rail in a sliding mode, and the upper slide rail is arranged on the lower slide rail in a sliding mode.
The conveying table is provided with an air cylinder, and the air cylinder is in driving connection with the corresponding tool jig through a piston rod.
The control device comprises an electric control cabinet and a robot control cabinet, and the robot control cabinet is electrically connected with the robot.
The robot, the conveying table and the polishing device are arranged in the peripheral support.
The robot is a six-axis robot, a first fixing shaft and a second fixing shaft are arranged on the clamp, the first fixing shaft is inserted into a central through hole of the workpiece, and the second fixing shaft is respectively inserted into through holes at four corners of the workpiece.
The utility model discloses a synchronous polishing work station adopts the robot to replace manual operation, the robot can centre gripping four fan shells simultaneously, and realize the polishing action to the fan shell automatically, the delivery bay is automatic propelling movement delivery bay, the manual work only needs to put the material on the tool, press the material loading and accomplish the button and can accomplish the material loading process, the material loading tool compact structure, and set up 2, once only can put 72, detach the unloading, other time need not manual intervention, can greatly save manpower, avoid operating personnel direct contact adverse circumstances, the production safety improves greatly, the anchor clamps adopt the internal support formula anchor clamps, fan shells of different styles can adopt the anchor clamps of different shapes, the compatibility is high, select the pneumatic reciprocal file instrument of quadruplex bit to polish, and the file instrument has the floating function, can adjust the laminating dynamics of instrument and product, polish relative manual simplex bit, the quality is relatively stable, the controllability is high, and is efficient.
Drawings
Fig. 1 is a schematic view of an overall structure of a polishing station according to an embodiment of the present invention.
Fig. 2 is a schematic view of the overall structure of the polishing station after removing the peripheral frame according to an embodiment of the present invention.
Fig. 3 is a schematic view of an overall structure of a conveying table according to an embodiment of the present invention.
Fig. 4 is a schematic view of the overall structure of another direction of the conveying table according to an embodiment of the present invention.
Fig. 5 is a schematic view of an overall structure of the polishing device according to an embodiment of the present invention.
Fig. 6 is a schematic view of an overall structure of the robot according to an embodiment of the present invention.
Fig. 7 is a schematic view of an overall structure of a tooling fixture according to an embodiment of the present invention.
Fig. 8 is a schematic view of an overall structure of a first rasp according to an embodiment of the present invention.
Fig. 9 is a schematic view of an overall structure of the first rasp in another direction according to an embodiment of the present invention.
Fig. 10 is a schematic view of an overall structure of a second grinding file according to an embodiment of the present invention.
Fig. 11 is a schematic view of another embodiment of the second rasp according to the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
Referring to FIGS. 1-11, the synchronous grinding station comprises
A control device F for controlling the associated electrical apparatus;
the robot A is used for finishing polishing work;
the clamp C is used for clamping the fan shell K;
the conveying table G is used for carrying out feeding and discharging conveying on the fan shell K;
the grinding device D is used for grinding the fan shell K;
the positioning table B is used for accurately positioning the fan shell K clamped by the clamp C;
carry and be provided with frock tool H that is used for carrying fan shell K on the platform G, frock tool H reciprocating motion is on carrying platform G, robot A is located the rear side of carrying platform G, grinding device D is located one side of robot A, location platform B an organic whole sets up in the rear side of carrying platform G, and lie in between robot A and the grinding device D, anchor clamps C sets up the tip at robot A arm, grinding device D includes fixed bolster D5 and the subassembly of polishing of setting on fixed bolster D5, robot A and the cooperation of subassembly reciprocal motion of polishing, in order to polish fan shell K. This synchronous sanding station has been used for the sanding of minquan fan cases.
The subassembly of polishing includes first file group D1 and the second file group D2 of polishing, and first file group D1 of polishing is the quadruplex position file, sets up in the centre of fixed bolster D5, correspondingly, anchor clamps C is four frock internal stay formula anchor clamps, can strut, bloated tight fan shell K, and location platform B is the quadruplex position platform, and second file group D2 of polishing is two station files, and two files are located the both sides of first file group D1 respectively. First file group D1 of polishing can carry out quick whole to fan shell K and polish, and second file group D2 of polishing can carry out local meticulous polishing to fan shell K (some small corners on the fan shell K, first file group D1 of polishing can not go into, so adopt solitary second file group D2 of polishing to it).
The sharpening assembly further comprises 4 first pneumatic devices D3 and 2 second pneumatic devices D4, each first pneumatic device D3 being in driving connection with a corresponding file of the first set of sharpening files D1, each second pneumatic device D4 being in driving connection with a corresponding file of the second set of sharpening files D2; when the fan shell K is polished, the first pneumatic device D3 drives the corresponding file to reciprocate back and forth and/or swing back and forth in any direction of 360 degrees, and the second pneumatic device D4 drives the corresponding file to reciprocate back and forth and/or swing back and forth in any direction of 360 degrees. The file center of the first grinding file group D1 is provided with a first cutter shaft D11, the file can swing back and forth in any direction of 360 degrees around the tail end of the first cutter shaft D11, and similarly, the file center of the second grinding file group D2 is provided with a second cutter shaft D21, the file can swing back and forth in any direction of 360 degrees around the tail end of the second cutter shaft D21, and the file can adapt to the unevenness of the surface of the fan shell K in a 360-degree flexible floating movement mode, so that the fan shell K can be ground in all directions accurately.
The position that lies in the subassembly below of polishing on the fixed bolster D5 is provided with waste material box J, and the waste material that produces when fan shell K polishes can drop waste material box J in, convenient clearance.
The number of the tool fixtures H is 2, the two sides of the bottom of each tool fixture H are provided with upper slide rails G2, the conveying table G is provided with lower slide rails G3, the tool fixtures H are arranged on the upper slide rails G2 in a sliding mode, and the upper slide rails G2 are arranged on the lower slide rails G3 in a sliding mode; the conveying table G is provided with an air cylinder G1, the air cylinder G1 is in driving connection with a corresponding tool fixture H through a piston rod G11, and during loading and unloading, the air cylinder G1 drives the tool fixture H to slide on an upper slide rail G2 and enables an upper slide rail G2 to slide along a lower slide rail G3; 72 fan shell K can be put to 2 frock tool H, realizes the unloading of large batch, improves production efficiency, saves artifically.
The control device F comprises an electric control cabinet F1 and a robot control cabinet F2, wherein the robot control cabinet F2 is electrically connected with the robot A.
The automatic polishing machine further comprises a bottom plate I and a peripheral support E, the bottom plate I is supported at the bottoms of the robot A, the conveying table G and the polishing device D, the robot A, the conveying table G and the polishing device D are arranged inside the peripheral support E, and the control device F is arranged outside the peripheral support E, so that the safety of the polishing work station during working can be improved.
The robot A is a six-axis robot, the clamp C is provided with a first fixed shaft C1 and a second fixed shaft C2, the first fixed shaft C1 is inserted into a central through hole of the fan shell K, the second fixed shaft C2 is inserted into through holes in four corners of the fan shell K respectively, and the structure can enable the clamp C to firmly clamp the fan shell K.
The polishing method of the synchronous polishing work station comprises the following steps:
1) manually placing the fan shell K into a tooling fixture H, and automatically pushing the tooling fixture H to a feeding position by a conveying table G;
2) the robot A simultaneously clamps 4 fan shells K through a clamp C, and puts the fan shells K on a positioning table B for secondary positioning;
3) the robot A moves 4 fan shells K to a grinding station, and grinds the fan shells K sequentially through a first grinding rasp set D1 and a second grinding rasp set D2;
4) after finishing polishing fan shell K, tool fixture H is put back to 4 fan shell K by robot A, treat that tool fixture H fills up the fan shell K of polishing after, carry platform G automatic with tool fixture H propelling movement to the unloading position, the manual work is taken out from tool fixture H with the fan shell K of polishing.
The foregoing is a preferred embodiment of the present invention showing and describing the basic principles, main features and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, and the scope of the invention is to be protected. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A synchronous polishing station comprises
A control device (F) for controlling the associated electrical apparatus;
the method is characterized in that: further comprising:
the robot (A) is used for finishing grinding work;
the clamp (C) is used for clamping the workpiece (K);
the conveying table (G) is used for carrying out feeding and discharging conveying on the workpiece (K);
the polishing device (D) is used for polishing the workpiece (K);
the positioning table (B) is used for accurately positioning the workpiece (K) clamped by the clamp (C);
carry and be provided with frock tool (H) that is used for carrying work piece (K) on platform (G), frock tool (H) reciprocating motion is on carrying platform (G), robot (A) is located the one side of carrying platform (G), grinding device (D) is located the one side of robot (A), location platform (B) sets up in the one side of carrying platform (G), and be located between robot (A) and grinding device (D), anchor clamps (C) set up the tip at robot (A) arm, grinding device (D) includes fixed bolster (D5) and the polishing subassembly of setting on fixed bolster (D5), robot (A) and polishing subassembly motion each other cooperation, in order to polish work piece (K).
2. The synchronous sanding station of claim 1, wherein: the subassembly of polishing is including being used for carrying out the first file group of polishing (D1) that wholly polishes and being used for carrying out the second file group of polishing (D2) of local polishing to work piece (K), first file group of polishing (D1) is the quadruplex position file, set up in the centre of fixed bolster (D5), correspondingly, anchor clamps (C) are four-tool internal stay formula anchor clamps, location platform (B) are four-tool location platform, second file group of polishing (D2) is two station files, two files are located the both sides of first file group (D1) respectively.
3. The synchronous sanding station of claim 2, wherein: the grinding assembly further comprises a plurality of first pneumatic devices (D3) and a plurality of second pneumatic devices (D4), each first pneumatic device (D3) is in driving connection with a corresponding file in the first grinding file set (D1), and each second pneumatic device (D4) is in driving connection with a corresponding file in the second grinding file set (D2); when a workpiece (K) is polished, the first pneumatic device (D3) drives the corresponding file to reciprocate back and forth and/or swing back and forth in any direction of 360 degrees, and the second pneumatic device (D4) drives the corresponding file to reciprocate back and forth and/or swing back and forth in any direction of 360 degrees.
4. The synchronous sanding station of claim 3, wherein: and a waste material box (J) for storing waste materials generated during grinding of the workpiece (K) is arranged at the position, below the grinding assembly, on the fixed support (D5).
5. The synchronous sanding station of claim 1, wherein: frock tool (H) sets up 2, its bottom both sides are equipped with slide rail (G2), carry and be equipped with down slide rail (G3) on platform (G), frock tool (H) slides and sets up on last slide rail (G2), goes up slide rail (G2) and slides and set up on slide rail (G3) down.
6. The synchronous sanding station of claim 5, wherein: the conveying table (G) is provided with an air cylinder (G1), and the air cylinder (G1) is in driving connection with the corresponding tool fixture (H) through a piston rod (G11).
7. The synchronous sanding station of claim 1, wherein: the control device (F) comprises an electric control cabinet (F1) and a robot control cabinet (F2), and the robot control cabinet (F2) is electrically connected with the robot (A).
8. The synchronous sanding station of claim 1, wherein: the robot comprises a robot body, a conveying table (G) and a grinding device (D), and is characterized by further comprising a bottom plate (I) and a peripheral support (E), wherein the bottom plate (I) is supported at the bottoms of the robot (A), the conveying table (G) and the grinding device (D), and the robot (A), the conveying table (G) and the grinding device (D) are arranged inside the peripheral support (E).
9. The synchronous sanding station of any of claims 1-8, wherein: the robot (A) is a six-axis robot, a first fixing shaft (C1) and a second fixing shaft (C2) are arranged on the clamp (C), the first fixing shaft (C1) is inserted into a central through hole of the workpiece (K), and the second fixing shaft (C2) is inserted into through holes in four corners of the workpiece (K) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022009259.6U CN212526326U (en) | 2020-09-14 | 2020-09-14 | Synchronous polishing work station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022009259.6U CN212526326U (en) | 2020-09-14 | 2020-09-14 | Synchronous polishing work station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212526326U true CN212526326U (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022009259.6U Expired - Fee Related CN212526326U (en) | 2020-09-14 | 2020-09-14 | Synchronous polishing work station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212526326U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112170961A (en) * | 2020-09-14 | 2021-01-05 | 广东利迅达机器人系统股份有限公司 | Synchronous polishing work station and polishing method thereof |
| CN115283740A (en) * | 2022-08-02 | 2022-11-04 | 广东熙瑞智能科技有限公司 | Cutting workstation based on industrial robot |
-
2020
- 2020-09-14 CN CN202022009259.6U patent/CN212526326U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112170961A (en) * | 2020-09-14 | 2021-01-05 | 广东利迅达机器人系统股份有限公司 | Synchronous polishing work station and polishing method thereof |
| CN115283740A (en) * | 2022-08-02 | 2022-11-04 | 广东熙瑞智能科技有限公司 | Cutting workstation based on industrial robot |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210212 |
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| CF01 | Termination of patent right due to non-payment of annual fee |