CN216029858U - Integrated deburring and grinding device suitable for small workpieces - Google Patents
Integrated deburring and grinding device suitable for small workpieces Download PDFInfo
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- CN216029858U CN216029858U CN202122438791.4U CN202122438791U CN216029858U CN 216029858 U CN216029858 U CN 216029858U CN 202122438791 U CN202122438791 U CN 202122438791U CN 216029858 U CN216029858 U CN 216029858U
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Abstract
The utility model belongs to the field of machining, and particularly relates to an integrated deburring and grinding device suitable for small workpieces. The device comprises an isolation room, a mounting base plate, a six-axis robot, an abrasive belt polisher, a cloth wheel polisher, a tool rest and a cabinet type dust collector, wherein the six-axis robot is arranged on the mounting base plate and is positioned in the isolation room; the control electric cabinet is arranged outside the isolation room and is installed on the installation bottom plate; the double-station feeding platform is mounted on the mounting bottom plate, one station of the double-station feeding platform is located outside the isolation room, and the other station of the double-station feeding platform is located in the isolation room. The efficient deburring and grinding device can carry out multiple grinding on the peripheral burrs of an object, the grinding quality is higher, the design is optimized, and the design requirement is met; meanwhile, the efficient deburring and grinding device can fuse a plurality of devices in an isolation room, so that the device is concise and attractive in appearance and can meet the requirements of environmental protection.
Description
Technical Field
The utility model belongs to the field of machining, and particularly relates to an integrated deburring and grinding device suitable for small workpieces.
Background
The metal casting needs to be polished to remove burrs, and the deburring of the whole workpiece can be completed by a plurality of working procedures when the metal casting is deburred. At present, the branch mechanisms for deburring with multiple functions are integrated, for example, patent CN211118012U discloses a multi-angle turnover deburring device for workpieces, which realizes the processing of workpieces at different deburring branch mechanisms by arranging a rotary worktable, but the above method has the problem of poor workpiece position fixing, and cannot change the position of the workpiece in real time, and cannot realize the deburring of complex small workpieces which are not easy to fix.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an integrated deburring and grinding device suitable for small workpieces.
The technical solution for realizing the purpose of the utility model is as follows: an integrated deburring and grinding device suitable for small workpieces comprises an isolation room, a mounting base plate, a six-axis robot, an abrasive belt grinding machine, a cloth wheel grinding machine, a cutter frame and a cabinet type dust collector, wherein the six-axis robot is arranged on the mounting base plate and is positioned in the isolation room;
the control electric cabinet is arranged outside the isolation room and is installed on the installation bottom plate;
the double-station feeding platform is mounted on the mounting bottom plate, one station of the double-station feeding platform is located outside the isolation room, and the other station of the double-station feeding platform is located in the isolation room.
Furthermore, the six-axis robot is arranged in the middle of the mounting base plate, and the abrasive belt polisher, the cloth wheel polisher, the tool rest and the double-station feeding table are arranged on the periphery of the six-axis robot.
Furthermore, the tail ends of the six-axis robots are provided with robot grippers for clamping workpieces.
Further, the robot gripper comprises a connecting flange, a parallel clamping jaw air cylinder and gripping fingers, wherein the gripping fingers are arranged according to the shape of a workpiece to be processed.
Further, the abrasive belt sander comprises a driving wheel and three driven wheels, wherein the driving wheel is used for tensioning the abrasive belt, and the driving wheel is connected with a motor to drive the abrasive belt to rotate; the six-axis robot grabs the object and changes the posture according to the shape of the object so that the part of the object needing to be polished is in contact with the abrasive belt.
Furthermore, the cloth wheel polishing machine drives the polishing wheel through a motor, the six-axis robot grabs the object and enables the part of the object to be polished to be in contact with the polishing wheel according to the shape change posture of the object, and therefore polishing of the object is achieved.
Further, the tool rest comprises a pneumatic radial floating main shaft, a pneumatic axial floating main shaft, a pneumatic rotary file, a pneumatic reciprocating file, a frame body and a mounting accessory.
Furthermore, a set of material trays are respectively placed on two stations of the double-station feeding table, and the servo and the speed reducer drive the two sets of material trays to rotate.
Furthermore, the mounting base plate is formed by four parts of splicing, the assembly, disassembly and transportation are convenient, the cable wiring groove is formed in the mounting base plate, and a plurality of metal feet used for adjusting the overall levelness of the polishing device are arranged at the bottom of the mounting base plate.
Compared with the prior art, the utility model has the remarkable advantages that:
according to the utility model, the workpiece is deburred and polished by adopting a six-axis robot mode, and the six-axis robot can be switched at different stations according to requirements, so that different requirements are met; and the posture of the workpiece to be processed can be changed to realize all-dimensional polishing of the workpiece.
According to the deburring and polishing device, the isolation room is arranged, the main body of the polishing device is integrated in the isolation room, and the cabinet type dust collector is arranged in the inner cover, so that powder generated during polishing is effectively absorbed, and environmental pollution is avoided.
According to the deburring and polishing device, the rotatable double-station feeding table is arranged, one part of the double-station feeding table is located in the isolation room, the other part of the double-station feeding table is located outside the isolation room, workers can operate outside the isolation room, and the working environment is improved.
The efficient deburring and grinding device provided by the utility model has the advantages that the six-axis robot, the robot gripper, the abrasive belt grinding machine, the cloth wheel polishing machine, the tool rest, the double-station feeding table, the mounting base plate, the cabinet type dust collector and the control electric cabinet are cooperatively used, so that the peripheral burrs of the object can be subjected to multiple grinding, the grinding quality is higher, the design is optimized, and the design requirement is met; meanwhile, the efficient deburring and grinding device can fuse a plurality of devices in an isolation room, so that the device is concise and attractive in appearance and can meet the requirements of environmental protection.
Drawings
Fig. 1 is a schematic view of a main body of the deburring grinding device of the present invention.
Fig. 2 is a schematic diagram of the main body of the deburring grinding device of the present invention at different angles.
Fig. 3 is a deburring grinding device with an isolation room of the utility model.
Description of reference numerals:
the system comprises a six-axis robot 1, a robot gripper 2, a sanding belt polisher 3, a cloth wheel polisher 4, a tool rest 5, a double-station feeding table 6, a mounting base plate 7, a cabinet type dust collector 8 and a control electric cabinet 9.
Detailed Description
The present invention is described in further detail below with reference to the attached drawing figures.
The utility model further provides a novel efficient deburring and grinding device which comprises a six-axis robot 1, a robot gripper 2, an abrasive belt grinding machine 3, a cloth wheel grinding machine 4, a cutter frame 5, a double-station feeding table 6, an installation bottom plate 7, a cabinet type dust collector 8 and a control electric cabinet 9. The bottom of high-efficient burring grinding device is provided with mounting plate 7, six robots 1 have been placed to the positive upper end of mounting plate, the left end of six robots is provided with duplex position material loading platform 6, the left end of duplex position material loading platform is provided with tool rest 5, the right-hand member of duplex position material loading platform is provided with control electricity cabinet 9, the left end of tool rest is provided with sand belt polisher 3, the left end of sand belt polisher is provided with cloth wheel polisher 4, be provided with cabinet type dust catcher 8 directly behind the cloth wheel polisher. And the devices can be organically integrated with the isolation room.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the robot gripper 2 is arranged on a flange at the tail end of the six-axis robot 1, the robot gripper 2 is composed of a connecting flange, a parallel clamping jaw cylinder and a gripper finger, and the gripper finger can be designed according to the shape of a polished object.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the abrasive belt sander 3 is characterized in that 1 driving wheel and 3 driven wheels tension an abrasive belt, and the driving wheel is connected with a motor to drive the abrasive belt to rotate; and then the six-axis robot 2 grabs the object and the six-axis robot 2 changes the posture according to the shape of the object to enable the part of the object to be polished to be in contact with the abrasive belt, so that polishing and deburring of the object are realized.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the cloth wheel polishing machine 4 drives a cloth wheel (polishing wheel) by a motor, then the six-axis robot 2 is combined to grab the object, and the six-axis robot 2 changes the posture according to the shape of the object to enable the part of the object to be polished to be in contact with the cloth wheel, so that the polishing of the object is realized. The cloth wheel polishing machine is provided with a passive force control floating device, so that a better polishing effect can be obtained.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: a plurality of tools are arranged on the tool rest 5 to adapt to different deburring process requirements; the structure is compact, and the work station with smaller occupied area can be customized according to the requirements of customers; the cutter frame 5 consists of a pneumatic radial floating main shaft, a pneumatic axial floating main shaft, a pneumatic rotary file, a pneumatic reciprocating file, a frame body and an installation accessory. The pneumatic radial floating main shaft can flexibly float for 360 degrees, has high sensitivity and high rotating speed and adapts to the processing appearance of a workpiece; the pneumatic axial floating main shaft is high in sensitivity and suitable for chamfering and drilling; the pneumatic rotary file and the pneumatic reciprocating file are connected with the rotating mechanism, unidirectional up-and-down floating can be achieved, the pneumatic rotary file is suitable for processing scenes needing reciprocating polishing and cutting, and the large torque is suitable for rough machining for removing large burrs.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the double-station feeding table 6 is driven by a servo and a speed reducer to drive two groups of material trays to rotate, has a compact structure and can alternately feed and discharge materials without stopping. The charging tray can be designed according to the shape of a polished object.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: mounting plate 7 is formed by carbon steel plate and channel-section steel welding, wholly forms by four bibliographic categories branch concatenations, and dismouting transportation is convenient, and inside has the equipment cable trough, and the bottom is equipped with the whole level of the adjustable grinding device of a plurality of metal hoof angles.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the environment-friendly industrial cabinet type dust collector 8 can absorb dust generated by polishing objects and can also be arranged outside an isolation room to be convenient for cleaning and maintenance.
The utility model further improves the scheme that the efficient deburring and grinding device is characterized in that: the control electric cabinet 9 integrates the control of all the devices of the polishing device and can be arranged outside the isolation room for manual operation control.
The working process is as follows:
when the double-station feeding table is in operation, a material tray filled with workpieces to be polished is manually placed on the double-station feeding table 6, then the double-station feeding table 6 rotates the material tray to a working position, then an empty material tray is manually placed on an empty station (discharging position) of the double-station feeding table 6, then the six-axis robot 1 carries the robot gripper 2 to grip the workpieces to be polished, according to the polishing process flow, the polishing work is sequentially performed on the abrasive belt polisher 3, the cloth wheel polisher 4 and the cutter frame 5 according to the process flow steps, after the polishing is completed, the six-axis robot 1 places the workpieces on the empty material tray of the double-station feeding table 6, the circulation is sequentially performed, after the empty material tray of the double-station feeding table 6 is fully filled with the workpieces to be polished, then a material tray is placed with the workpieces to be polished, at this time, the feeding table 6 rotates once again, and at this time the material tray of the workpieces to be polished reaches the working position, and the material tray at the last working position reaches the blanking position and is used as the material tray for polishing the workpiece to be placed, and the polishing work is carried out according to the sequential circulation of the above description.
Claims (9)
1. An integrated deburring and grinding device suitable for small workpieces is characterized by comprising an isolation room, a mounting base plate (7), a six-axis robot (1), an abrasive belt grinding machine (3), a cloth wheel polishing machine (4), a tool rest (5) and a cabinet type dust collector (8), wherein the six-axis robot is arranged on the mounting base plate (7) and is positioned in the isolation room;
the device also comprises a control electric cabinet (9) which is arranged outside the isolation room and is arranged on the mounting bottom plate (7);
the device is characterized by further comprising a rotatable double-station feeding table (6), wherein the double-station feeding table (6) is installed on the installation bottom plate (7), one station of the double-station feeding table (6) is located outside the isolation room, and the other station of the double-station feeding table (6) is located inside the isolation room.
2. A deburring grinding apparatus according to claim 1 characterized in that said six axis robot (1) is arranged in the middle of the mounting base plate (7), said belt sander (3), buffing machine (4), tool holder (5) and double station feeding table (6) are arranged at the periphery of the six axis robot (1).
3. A deburring grinding apparatus according to claim 2 characterized in that the end of the six axis robot (1) is fitted with a robot gripper (2) for gripping the workpiece.
4. A deburring grinding apparatus according to claim 3 characterized in that the robotic gripper (2) comprises a connecting flange, parallel jaw cylinders and gripping fingers arranged according to the shape of the workpiece to be machined.
5. A deburring grinding apparatus according to claim 1 characterized in that said belt sander (3) comprises one driving wheel and three driven wheels for tensioning the sanding belt, the driving wheel driving the sanding belt in rotation by connection with a motor; the six-axis robot (1) grabs the object and changes the posture according to the shape of the object to enable the part of the object needing to be polished to be in contact with the abrasive belt.
6. The deburring grinding apparatus according to claim 1, wherein the cloth wheel polisher (4) drives the polishing wheel by a motor, and the six-axis robot (1) grabs the object and changes the posture according to the shape of the object to make the part of the object to be polished contact with the polishing wheel, thereby realizing the polishing of the object.
7. A deburring grinding apparatus according to claim 1 wherein said tool holder (5) comprises a pneumatic radial floating spindle, a pneumatic axial floating spindle, a pneumatic rotary file, a pneumatic reciprocating file and holder and mounting attachment.
8. The deburring grinding device of claim 1, wherein two stations of the double-station feeding table (6) are respectively provided with one group of material trays, and two groups of material trays are driven to rotate by a servo and a speed reducer.
9. A deburring grinding apparatus as claimed in claim 1, characterized in that the mounting base plate (7) is formed by splicing four parts, which facilitates disassembly, assembly and transportation, and has a cable routing channel inside and a plurality of metal feet at the bottom for adjusting the overall levelness of the grinding apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122438791.4U CN216029858U (en) | 2021-10-11 | 2021-10-11 | Integrated deburring and grinding device suitable for small workpieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122438791.4U CN216029858U (en) | 2021-10-11 | 2021-10-11 | Integrated deburring and grinding device suitable for small workpieces |
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| Publication Number | Publication Date |
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| CN216029858U true CN216029858U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122438791.4U Active CN216029858U (en) | 2021-10-11 | 2021-10-11 | Integrated deburring and grinding device suitable for small workpieces |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338750A (en) * | 2022-08-10 | 2022-11-15 | 内蒙古第一机械集团股份有限公司 | Automatic polishing system of duplex position robot |
| CN116141153A (en) * | 2023-04-19 | 2023-05-23 | 宜宾职业技术学院 | Abrasive belt polishing and grinding robot |
-
2021
- 2021-10-11 CN CN202122438791.4U patent/CN216029858U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338750A (en) * | 2022-08-10 | 2022-11-15 | 内蒙古第一机械集团股份有限公司 | Automatic polishing system of duplex position robot |
| CN116141153A (en) * | 2023-04-19 | 2023-05-23 | 宜宾职业技术学院 | Abrasive belt polishing and grinding robot |
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