CN213592519U - Centralized driving multi-station abrasive belt machine and grinding and polishing equipment - Google Patents
Centralized driving multi-station abrasive belt machine and grinding and polishing equipment Download PDFInfo
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- CN213592519U CN213592519U CN202021435709.1U CN202021435709U CN213592519U CN 213592519 U CN213592519 U CN 213592519U CN 202021435709 U CN202021435709 U CN 202021435709U CN 213592519 U CN213592519 U CN 213592519U
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Abstract
The utility model discloses a concentrate drive multistation abrasive band machine and burnishing and polishing equipment, it includes: the abrasive belt sanding machine comprises a machine base, a driving motor arranged on the machine base and an annular abrasive belt connected with the driving motor; the annular abrasive belt comprises a multi-groove driving wheel connected with a driving motor, a plurality of contact wheels and a plurality of abrasive belts; the multi-groove driving wheel is provided with a plurality of abrasive belt grooves, and one abrasive belt is correspondingly wound on one abrasive belt groove and one contact wheel; when the abrasive belt machining device works, the abrasive belt wound on the contact wheel is in contact with a workpiece to be machined. The equipment can be suitable for grinding and polishing various middle and small workpieces, not only saves energy, has small volume and occupied area, but also reduces equipment investment and production cost.
Description
Technical Field
The utility model relates to a burnishing and polishing equipment technical field especially relates to a concentrate drive multistation abrasive band machine and burnishing and polishing equipment.
Background
China is a large industrial manufacturing country, along with the continuous development of manufacturing technology, the robot integration application is involved in many fields and equipment, wherein the belt sander is common equipment in the technical field of grinding and polishing equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a concentrate drive multistation abrasive band machine, this abrasive band machine can adapt to the polishing and the polishing of various well, little work piece, not only energy-conservation, small, save area, reduce equipment investment moreover, reduction in production cost.
In order to realize the purpose, the technical scheme of the utility model is that:
a centralized driving multi-station abrasive belt machine comprises:
the abrasive belt sanding machine comprises a machine base, a driving motor arranged on the machine base and an annular abrasive belt connected with the driving motor;
the annular abrasive belt comprises a multi-groove driving wheel connected with a driving motor, a plurality of contact wheels and a plurality of abrasive belts;
the multi-groove driving wheel is provided with a plurality of abrasive belt grooves, and one abrasive belt is correspondingly wound on one abrasive belt groove and one contact wheel;
when the abrasive belt machining device works, the abrasive belt wound on the contact wheel is in contact with a workpiece to be machined.
Further, the endless sanding belt further comprises a tension wheel assembly disposed between the multi-groove drive wheel and the plurality of contact wheels.
Further, the tensioner assembly comprises: and one tension wheel is correspondingly wound with one abrasive belt.
Furthermore, the tensioning wheel assembly further comprises a tensioning cylinder and a plurality of pneumatic proportional valves pneumatically connected with the tensioning cylinder, and a piston rod of the tensioning cylinder is in linkage connection with the tensioning wheel.
Further, the endless belt further comprises a first belt transition idler wheel assembly disposed between the multi-groove drive wheel and the plurality of tension wheels.
Further, the first belt transition idler assembly comprises a plurality of multi-groove transition idlers, each multi-groove transition idler has a plurality of belt grooves, and each belt groove is wound with a belt.
Further, the first belt transition idler wheel assembly comprises a first, a second, a third and a fourth multi-groove transition idler wheel;
the abrasive belt passes through the first multi-groove transition idler wheel, the second multi-groove transition idler wheel, the third multi-groove transition idler wheel and the fourth multi-groove transition idler wheel in sequence,
the distance between the second multi-groove transition idler wheel and the third multi-groove transition idler wheel is larger than the distance between the first multi-groove transition idler wheel and the fourth multi-groove transition idler wheel.
Further, the endless sanding belt further comprises:
a second belt transition idler assembly disposed between the tension wheel assembly and the plurality of contact wheels; and/or
A third belt transition idler wheel assembly disposed between a plurality of contact wheels and the multi-slot drive wheel.
Further, the second and third belt transition idler assemblies each include: and a single abrasive belt transition idler wheel is correspondingly wound with one abrasive belt.
Further, this concentrate drive multistation abrasive band machine still includes: the wax coating device comprises a wax strip clamping mechanism and a wax strip pushing device.
Preferably, the multi-groove drive wheel has three sand groove grooves; in a corresponding manner, the first and second optical fibers are,
the multi-groove transition idler wheel is provided with three abrasive belt grooves; the tensioning wheel assembly comprises three tensioning wheels; three contact wheels are arranged; the second and third abrasive belt transition idler wheel components comprise three single abrasive belt transition idler wheels;
and a sanding belt is sequentially wound on a sanding belt groove of the multi-groove driving wheel, a sanding belt groove of the multi-groove transition idle wheel, a tension wheel, a single sanding belt transition idle wheel of the second sanding belt transition idle wheel assembly, a contact wheel and a single sanding belt transition idle wheel of the third sanding belt transition idle wheel assembly.
Another object of the utility model is to provide a burnishing and polishing equipment, it includes above-mentioned concentrated drive multistation abrasive band machine.
Further, the grinding and polishing equipment further comprises an intelligent control system, and the intelligent control system is in signal connection with a tensioning cylinder of the tensioning wheel assembly.
Further, this burnishing and polishing equipment still includes rotatory charging tray, rotatory charging tray includes:
the automatic feeding device comprises a bracket, a rotary platform arranged on the bracket, a front material tray and a rear material tray arranged on the rotary platform, and an intermediate partition plate arranged between the front material tray and the rear material tray;
the rotary tray further comprises a servo motor in signal connection with the intelligent control system, and the servo motor rotates when receiving a control instruction of the intelligent control system.
Furthermore, the polishing equipment also comprises a dustproof outer cover, a feeding and discharging window is formed in the dustproof outer cover, and the intermediate partition plate is in sealing fit with the feeding and discharging window.
Further, the grinding and polishing equipment also comprises a dust suction device; and the nozzle of the air cooling device is arranged corresponding to the contact wheel of the centralized driving multi-station belt sander.
Compared with the prior art, the utility model, its beneficial effect does:
1. the utility model relates to a concentrate three station abrasive band machines of drive, this equipment can adapt to the polishing and the polishing of various well, small-size blade, auto-parts, class spare and accessory work pieces such as bathroom and five metals, not only energy-conservation, small, save area, reduce equipment investment moreover, reduction in production cost.
2. The utility model relates to a three station abrasive band machines of centralized drive provide the abrasive band of multiple different abrasive materials and different hardness, provide the best technological parameter matching for polishing such as blade.
3. The utility model discloses a rotatory charging tray replaces two common advance, ejection of compact pay-off platforms, reduces area, and its dustproof effect is better.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic structural view of a grinding and polishing apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a centralized driving multi-station belt sander according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a rotary tray according to an embodiment of the present invention;
fig. 11 is a block diagram of the intelligent control system of the present invention.
Detailed Description
To better illustrate the present invention, the present invention is described in further detail below with reference to figures 1-11.
According to different requirements on the surface roughness of a polished product, the prior polishing process is generally finished by three abrasive belts with different abrasive particles and different particle sizes, wherein one abrasive belt machine and one robot are configured for each abrasive belt, the three abrasive belts with different abrasive particles and different particle sizes are composed of the three abrasive belt machines and the robots, and then the three abrasive belt machines are arranged according to the requirements of the processing technology.
However, the polishing device integrated by the robot has the advantages of high manufacturing cost, large occupied area, high power consumption and production cost improvement.
As shown in fig. 1, the embodiment of the utility model provides a burnishing and polishing device, it includes:
the intelligent control system 8, dustproof dustcoat 7 sets up concentrated drive multistation abrasive band machine 1, robot 2, the connection in dustproof dustcoat anchor clamps 3 on the robot, anchor clamps are used for the centre gripping to process the work piece.
The grinding and polishing equipment further comprises a rotary material tray 4, an air cooling device 5 and/or a dust suction device 6.
As shown in fig. 2, the centralized-driving multi-station belt sander 1 includes a base 11, a driving motor 12 mounted on the base, an annular sanding belt 13 connected to the driving motor, and a waxing device 14 disposed on the base.
As shown in fig. 3, endless belt 13 includes a multi-groove driving wheel 131 connected to driving motor 12, a contact wheel assembly 132, a tension wheel assembly 133, a first belt transition idler wheel assembly 134, a second belt transition idler wheel assembly 135, a third belt transition idler wheel assembly 136, and a plurality of belts 137.
Wherein, a plurality of abrasive belt grooves are arranged on the multi-groove driving wheel 131, and one abrasive belt is correspondingly wound on one abrasive belt groove and one contact wheel; when the abrasive belt machining device works, the abrasive belt wound on the contact wheel is in contact with a workpiece to be machined.
As shown in fig. 4, the contact wheel assembly includes a plurality of brackets 1321, one on each of which a contact wheel is disposed, and a plurality of contact wheels 1322 disposed at the ends of the brackets.
Preferably, as shown in fig. 5, in some embodiments, the centralized driving multi-station belt sander further comprises a dust suction structure 139 and an air cooling structure 138, wherein the dust suction structure is a dust hood, and the air cooling structure is an air cooling nozzle, and the air cooling structure is arranged corresponding to the contact wheel. The dust collection structure and the air cooling structure are connected with an external dust collector and compressed air through a dust collection pipe and an air pipe.
As shown in fig. 6, the tension wheel assembly 133 is disposed between the multiple groove drive wheel and contact wheel assembly. In particular, the tension wheel assembly is disposed between the multi-grooved drive wheel and a plurality of contact wheels. The tensioner assembly 133 includes: a plurality of tension pulleys 1331, one tension pulley being wound around a belt.
Preferably, the tensioning wheel assembly further comprises a tensioning cylinder 1332, and a pneumatic proportional valve 1333 connected with the tensioning cylinder through an air channel, wherein a piston rod of the tensioning cylinder is connected with the tensioning wheel in a linkage manner. The tensioning wheel assembly further comprises a rotating mechanism 1334, the tensioning wheel is arranged at one end of the rotating mechanism, and a piston rod of the tensioning cylinder is connected with the other end of the rotating mechanism.
The intelligent control system is in signal connection with a tensioning cylinder of the tensioning wheel assembly. And setting the tension of the abrasive belt by matching with an intelligent control system so as to maintain stable tension and grinding force of the abrasive belt.
As shown in fig. 7, first belt transition idler assembly 134 is disposed between the multi-groove drive wheel and a plurality of tension wheels. The first abrasive belt transition idler wheel assembly comprises a plurality of multi-groove transition idler wheels, each multi-groove transition idler wheel is provided with a plurality of abrasive belt grooves, and one abrasive belt groove is correspondingly wound with one abrasive belt.
As shown in fig. 8, the second belt transition idler assembly 135 disposed between a tension wheel assembly and a plurality of contact wheels;
as shown in fig. 9, the third belt transition idler wheel assembly 136 is disposed between a plurality of contact wheels and the multi-slot drive wheel.
The second and third belt transition idler assemblies each comprise: and a single abrasive belt transition idler wheel is correspondingly wound with one abrasive belt.
Specifically, as shown in fig. 2-8, the multi-groove driving wheel has three belt grooves, i.e., a three-groove driving wheel, and each belt groove is wound with a belt.
The contact wheel assembly comprises three supports and three contact wheels, and each contact wheel is wound with an abrasive belt;
three tension wheels are arranged between the three-groove driving wheel and the three contact wheels to form a tension wheel assembly; each tension wheel is wound with a sanding belt. The tensioning wheel assembly further comprises three tensioning cylinders and pneumatic proportional valves respectively connected with air passages of the three tensioning cylinders, and piston rods of the tensioning cylinders are linked with the tensioning wheels. Specifically, the tensioning wheel assembly further comprises a rotating mechanism, the tensioning wheel is arranged at one end of the rotating mechanism, and a piston rod of the tensioning cylinder is connected with the other end of the rotating mechanism.
A plurality of multi-groove transition idle wheels are arranged between the three-groove driving wheel and the tension wheel assembly, and particularly, as shown in fig. 7, the first belt transition idle wheel assembly comprises a first multi-groove transition idle wheel, a second multi-groove transition idle wheel, a third multi-groove transition idle wheel and a fourth multi-groove transition idle wheel; the abrasive belt sequentially passes through the first multi-groove transition idler wheel, the second multi-groove transition idler wheel, the third multi-groove transition idler wheel and the fourth multi-groove transition idler wheel, and the distance between the second multi-groove transition idler wheel and the third multi-groove transition idler wheel is larger than the distance between the first multi-groove transition idler wheel and the fourth multi-groove transition idler wheel.
The multi-groove transition idler wheel is a three-groove transition idler wheel which is provided with three abrasive belt grooves, and one abrasive belt is wound on one abrasive belt groove.
And the second belt transition idle wheel assembly is connected between the tension wheel assembly and the contact wheel assembly and comprises three single belt transition idle wheels.
And the third belt transition idle wheel component is connected between the contact wheel component and the three-groove driving wheel and comprises three single belt transition idle wheels.
A belt is wound on a belt groove of the multi-groove driving wheel, a belt groove of the first, second, third and fourth multi-groove transition idle wheels, a tension wheel, a single belt transition idle wheel of the second belt transition idle wheel assembly, a contact wheel and a single belt transition idle wheel of the third belt transition idle wheel assembly in sequence, and finally the belt returns to the corresponding belt groove on the multi-groove driving wheel to form a closed-loop annular belt. In an embodiment of the invention, there are three abrasive belts.
Wherein the waxing device 14 includes a wax-strip gripping mechanism (not shown) and a wax-strip advancing device. Is mounted on top of the driving wheel and can be waxed by hand when replacing the new belt to balance the grinding force of the belt.
As shown in the figure, the nozzle of the air cooling device is arranged corresponding to the contact wheel of the centralized driving multi-station belt sander. The intelligent control system 8 controls the cooling of the contact wheel and the sanding belt in use therein in order to reduce contact wheel wear and prolong sanding belt life and to reduce compressed air consumption. Specifically, the air cooling device comprises three compressed air solenoid valves and three nozzles, wherein the nozzles are arranged beside respective contact wheels.
As shown in fig. 1, the dust collecting cover of the dust collector 6 is arranged corresponding to the contact wheel of the centralized driving multi-station belt sander.
In the drawings, only an integrated cover of the dust suction device and a nozzle of the air cooling device are shown.
In some embodiments, the dust suction device and the air cooling device are arranged outside the dustproof housing, the dust suction device is communicated with the integrated housing arranged inside the dustproof housing through a dust suction pipeline and works, and the air cooling device is communicated with the nozzle arranged inside the dustproof housing through an air pipe and works.
As shown in fig. 10, the rotating tray 4 includes: the automatic feeding device comprises a bracket 41, a rotary platform 42 arranged on the bracket, a front material tray 44 and a rear material tray 46 arranged on the rotary platform, and an intermediate partition plate 45 arranged between the front material tray and the rear material tray;
the rotary tray further comprises a servo motor 43 in signal connection with the intelligent control system, and the servo motor rotates when receiving a control instruction of the intelligent control system. The front material tray and the rear material tray can rotate and change positions inside and outside the dustproof outer cover through the rotating platform. The front material tray stores unprocessed workpieces, and the rear material tray stores processed workpieces; and after the front material tray workpiece is processed, the rotary material tray rotates by 180 degrees, and the front material tray and the rear material tray are mutually converted.
Wherein, as shown in fig. 1, the dust-proof housing 7; and a feeding and discharging window is arranged on the dustproof outer cover, and the intermediate partition plate is in sealing fit with the feeding and discharging window. To prevent dust from leaking out during the sanding and polishing process. As shown in fig. 1, the front tray and the rear tray of the rotary tray 4 are respectively located inside and outside the dustproof housing, and the front tray and the rear tray can be rotationally displaced by the rotary platform.
As shown in fig. 11, the intelligent control system 8 includes a human-machine interface display unit 81, a central logic control unit 82, a driving motor control unit 83, a rotating tray control unit 84, a tension wheel control unit 85, a pneumatic control unit 86, and other logic control units 87.
The human-computer interface display unit 81 is used for presetting abrasive belt tension and linear velocity values, and displaying the real-time abrasive belt tension and linear velocity values, other process parameters and the like.
The central logic control unit 82 is in signal connection with the driving motor control unit 83 via a bus, and controls the start, stop and rotation speed of the driving motor 12.
The central logic control unit 82 is in signal connection with the rotary tray control unit 84 through a bus, controls the servo motor 43 to drive the hollow rotary platform 42 to rotate 180 degrees, completes the function of mutual conversion between the front tray 44 and the rear tray 46, and keeps the middle partition plate 45 and the window of the dustproof outer cover 7 in a sealed state.
The central logic control unit 82 is in signal connection with the tensioning wheel control unit 85 via a bus, and controls the opening of the pneumatic proportional valves 157, 158, 159 to adjust the tensioning force of the belt.
The central logic control unit 82 is in signal connection with a pneumatic control unit 86 through a bus to control the on-off of the compressed air of the nozzle of the air cooling device 18.
The central logic control unit 82 is in signal connection with other logic control units 87 through a bus, and controls logic functions of the robot 2, the central logic control unit 82, communication, safety protection of the air cooling device 5, the dust collector 6 and the dust-proof housing 7 and the like.
The utility model relates to a can adapt to the grinding and the polishing equipment of class accessories work pieces such as various well, small-size blade, auto-parts, bathroom and five metals, its abrasive band tensile force and linear velocity can preset, can maintain the real-time tensile force stability of grinding and polishing, improve product quality and uniformity, not only energy-conservation, small, save area, reduce the equipment investment moreover, reduction in production cost.
In some embodiments, for example, the peripheral devices of the intelligent control system are connected and controlled by adopting a communication connection or a remote connection.
In addition, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
If the terms "first," "second," etc. are used herein to define parts, those skilled in the art will recognize that: the use of "first" and "second" is merely for convenience in describing the invention and to simplify the description, and the words are not intended to have a special meaning unless otherwise stated.
The present invention is not limited to the above embodiment, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, they are intended to be covered if they fall within the scope of the claims and the equivalent technology of the present invention.
Claims (10)
1. The utility model provides a concentrate drive multistation abrasive band machine which characterized in that includes:
the abrasive belt sanding machine comprises a machine base, a driving motor arranged on the machine base and an annular abrasive belt connected with the driving motor;
the annular abrasive belt comprises a multi-groove driving wheel connected with a driving motor, a plurality of contact wheels and a plurality of abrasive belts;
the multi-groove driving wheel is provided with a plurality of abrasive belt grooves, and one abrasive belt is correspondingly wound on one abrasive belt groove and one contact wheel;
when the abrasive belt machining device works, the abrasive belt wound on the contact wheel is in contact with a workpiece to be machined.
2. The centralized-drive multi-station belt sander of claim 1, wherein the endless belt sander further comprises a tension wheel assembly disposed between the multiple-slot drive wheel and a plurality of contact wheels;
the tensioning wheel assembly comprises: and one tension wheel is correspondingly wound with one abrasive belt.
3. The centralized-driving multi-station belt sander according to claim 2, wherein the tensioning wheel assembly further comprises a tensioning cylinder, a plurality of pneumatic proportional valves pneumatically connected with the tensioning cylinder, and a piston rod of the tensioning cylinder is connected with the tensioning wheel in a linkage manner.
4. The concentrated drive multiple station belt sander of claim 1, wherein the endless belt further comprises a first belt transition idler assembly disposed between the multiple groove drive wheel and a plurality of tension wheels;
the first abrasive belt transition idler wheel assembly comprises a plurality of multi-groove transition idler wheels, each multi-groove transition idler wheel is provided with a plurality of abrasive belt grooves, and one abrasive belt groove is correspondingly wound with one abrasive belt.
5. The centralized-drive multi-station belt sander of claim 4, wherein the first belt transition idler assembly comprises a first, a second, a third, and a fourth multi-groove transition idler,
the abrasive belt passes through the first multi-groove transition idler wheel, the second multi-groove transition idler wheel, the third multi-groove transition idler wheel and the fourth multi-groove transition idler wheel in sequence,
the distance between the second multi-groove transition idler wheel and the third multi-groove transition idler wheel is larger than the distance between the first multi-groove transition idler wheel and the fourth multi-groove transition idler wheel.
6. The concentrated drive multiple work station belt sander of claim 1, wherein the endless belt sander further comprises:
a second belt transition idler assembly disposed between the tension wheel assembly and the plurality of contact wheels; and/or
A third belt transition idler wheel assembly disposed between a plurality of contact wheels and the multi-slot drive wheel;
the second and third belt transition idler assemblies each comprise: and a single abrasive belt transition idler wheel is correspondingly wound with one abrasive belt.
7. The centralized-drive multi-station belt sander according to claim 1, further comprising:
the wax coating device comprises a wax strip clamping mechanism and a wax strip pushing device.
8. The grinding and polishing equipment is characterized by comprising the centralized driving multi-station abrasive belt machine as claimed in any one of claims 1 to 7, and further comprising an intelligent control system, wherein the intelligent control system is in signal connection with a tensioning cylinder of a tensioning wheel assembly.
9. The sanding polishing apparatus of claim 8, further comprising a rotating tray, said rotating tray comprising:
the automatic feeding device comprises a bracket, a rotary platform arranged on the bracket, a front material tray and a rear material tray arranged on the rotary platform, and an intermediate partition plate arranged between the front material tray and the rear material tray;
the rotary tray further comprises a servo motor in signal connection with the intelligent control system, and the servo motor rotates when receiving a control instruction of the intelligent control system.
10. The sanding polishing apparatus of claim 8, further comprising: the dust collection device is characterized in that a dust collection cover of the dust collection device is arranged corresponding to a contact wheel of the centralized driving multi-station belt sander; and/or
And the nozzle of the air cooling device is arranged corresponding to the contact wheel of the centralized driving multi-station belt sander.
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| CN202021435709.1U CN213592519U (en) | 2020-07-20 | 2020-07-20 | Centralized driving multi-station abrasive belt machine and grinding and polishing equipment |
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| CN202021435709.1U CN213592519U (en) | 2020-07-20 | 2020-07-20 | Centralized driving multi-station abrasive belt machine and grinding and polishing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111791126A (en) * | 2020-07-20 | 2020-10-20 | 广东博科数控机械有限公司 | Centralized driving multi-station abrasive belt machine and grinding and polishing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111791126A (en) * | 2020-07-20 | 2020-10-20 | 广东博科数控机械有限公司 | Centralized driving multi-station abrasive belt machine and grinding and polishing equipment |
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