CN113732825A - Robot grinding and polishing workstation and working method thereof - Google Patents
Robot grinding and polishing workstation and working method thereof Download PDFInfo
- Publication number
- CN113732825A CN113732825A CN202111039511.0A CN202111039511A CN113732825A CN 113732825 A CN113732825 A CN 113732825A CN 202111039511 A CN202111039511 A CN 202111039511A CN 113732825 A CN113732825 A CN 113732825A
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- China
- Prior art keywords
- dust removal
- base
- material platform
- wheel assembly
- material table
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- 238000000227 grinding Methods 0.000 title claims abstract description 50
- 238000005498 polishing Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 222
- 239000000428 dust Substances 0.000 claims abstract description 166
- 239000002184 metal Substances 0.000 claims abstract description 44
- 238000010009 beating Methods 0.000 claims description 37
- 239000004568 cement Substances 0.000 claims description 18
- 239000000872 buffer Substances 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000009957 hemming Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
Abstract
The invention relates to a robot grinding and polishing workstation and a working method thereof, belonging to the field of mechanical equipment. The invention comprises a workstation housing, a control cabinet and a robot assembly, and is structurally characterized in that: the automatic belt sander comprises a workstation outer cover, a control cabinet, a robot assembly, the belt sander and a double-layer material table, and is characterized by further comprising an abrasive belt machine, a double-layer material table and a base, wherein the workstation outer cover, the control cabinet, the robot assembly, the belt sander and the double-layer material table are all installed on the base, the control cabinet, the robot assembly, the belt sander and the double-layer material table are all located in the workstation outer cover, and the robot assembly is matched with the abrasive belt machine and the double-layer material table; the belt sander comprises an upper polishing wheel assembly, a lower polishing wheel assembly, a tension deviation correcting device, a driving wheel assembly, an abrasive belt, a tool rest, a rack made of sheet metal parts and a dust removal device, wherein the upper polishing wheel assembly, the lower polishing wheel assembly, the tension deviation correcting device, the driving wheel assembly and the dust removal device are all installed on the rack, the upper polishing wheel assembly, the lower polishing wheel assembly, the tension deviation correcting device and the driving wheel assembly are driven through the abrasive belt, and the abrasive belt is matched with the dust removal device.
Description
Technical Field
The invention relates to a robot grinding and polishing workstation and a working method thereof, belonging to the field of mechanical equipment.
Background
The robot grinds and throws workstation is used for polishing the work piece, and it mainly includes constitutions such as manipulator subassembly, abrasive band machine, double-deck material platform and switch board, and the overall arrangement of equipment of polishing among the prior art is unreasonable, leads to work efficiency to reduce, and the effect of polishing is unsatisfactory, because most base adopts steel to make, consequently can produce great vibrations and noise at the operation in-process, and material platform drive arrangement's structure is complicated manufacturing cost relatively big simultaneously, and material platform operation is unstable, and base weight is heavier.
In view of this, patent document No. 201721740056.6 discloses a full-automatic manipulator belt sander, which has a different feeding and discharging manner from the present application, relatively large vibration and noise generated during operation, and high production cost; in view of this, the industrial robot polishing workstation based on off-line programming under application No. 201720313547.6 has a different overall layout from the present application; in view of this, patent document No. 202011433521.8 discloses a grinding apparatus and a working method thereof, and the material table structure thereof is different from the present application in terms of driving manner.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a robot grinding and polishing workstation with a reasonable structural design and a working method thereof.
The technical scheme adopted by the invention for solving the problems is as follows: this workstation is thrown to robot mill, including workstation dustcoat, switch board and robot assembly, its structural feature lies in: the automatic belt sander comprises a workstation outer cover, a control cabinet, a robot assembly, the belt sander and a double-layer material table, and is characterized by further comprising an abrasive belt machine, a double-layer material table and a base, wherein the workstation outer cover, the control cabinet, the robot assembly, the belt sander and the double-layer material table are all installed on the base, the control cabinet, the robot assembly, the belt sander and the double-layer material table are all located in the workstation outer cover, and the robot assembly is matched with the abrasive belt machine and the double-layer material table; the belt sander comprises an upper polishing wheel assembly, a lower polishing wheel assembly, a tension deviation correcting device, a driving wheel assembly, an abrasive belt, a tool rest, a rack made of sheet metal parts and a dust removal device, wherein the upper polishing wheel assembly, the lower polishing wheel assembly, the tension deviation correcting device, the driving wheel assembly and the dust removal device are all arranged on the rack;
the dust removal device comprises a dust removal cover body, a dust removal partition plate, a dust removal air channel, a dust removal pipeline, a dust removal tray and a dust removal guide plate, wherein the dust removal partition plate is arranged in the dust removal cover body and forms the dust removal air channel in the dust removal cover body;
the double-deck material platform is including expecting a platform support, expecting a platform subassembly, expecting a platform actuating cylinder, expecting a platform slide rail, expecting a platform slider, expecting a platform buffer, expecting a platform judgement switch, levelling device and connecting elements, levelling device, expecting a platform slide rail, expecting a platform buffer and expecting a platform judgement switch and all installing on expecting a platform support, expect a platform buffer and expect a platform subassembly contact, expect a platform slider and install in expecting a platform slide rail in the bottom of expecting a platform subassembly, the material platform drives actuating cylinder's slider and expects a platform subassembly and passes through connecting elements and be connected, material platform support mounting is on the base.
Further, the driving wheel assembly is connected with an electric cabinet of the belt sander.
Further, the robot assembly is located in front of the belt sander, and the control cabinet and the double-layer material platform are located on two sides of the robot assembly respectively.
Further, dust collector still includes dust removal picture peg, dust removal pouring spout and dust removal picture peg seat, the dust removal pouring spout sets up the lateral part at the dust removal tray, the dust removal picture peg seat sets up the outside at the dust removal tray, the dust removal picture peg is installed on the dust removal picture peg seat, is used for sheltering from the dust removal pouring spout, the both sides of dust removal tray respectively are provided with a dust removal handle.
Furthermore, the dust removal guide plate is in a trapezoidal structure and is arranged in the middle of the dust removal tray.
Furthermore, the dust removal cover body is arranged on two sides of the rack, the dust removal guide plate is arranged in the middle of the rack, and the dust removal tray is located in front of the rack.
Furthermore, the dust removing cover body is arranged in an Contraband-shaped structure.
Furthermore, the number of the dust removing cover bodies is two, and the two dust removing cover bodies are symmetrically arranged.
Further, the dust removal tray is arranged in a quadrangular frustum pyramid structure.
Furthermore, the lower part of the dust removing air duct is obliquely arranged, and the side part of the dust removing air duct is vertically arranged.
Furthermore, the number of the material platform components is two, and the two material platform components are respectively a feeding platform component and a discharging platform component.
Further, the connecting component comprises a material table positioning ring for connecting the material table assembly and a material table connecting block for connecting a sliding block of a material table driving cylinder, the material table connecting block comprises a connecting block body and a connecting block cylinder, the material table positioning ring comprises a positioning ring body and a positioning ring through hole, the connecting block cylinder is arranged on the connecting block body, the positioning ring through hole is formed in the positioning ring body, the connecting block cylinder is located in the positioning ring through hole, the connecting block body is connected with the sliding block of the material table driving cylinder, the positioning ring body is connected with the material table assembly, the cylinder of the material table driving cylinder is arranged on a material table support, the positioning ring through hole is in a round platform-shaped structure, the connecting block cylinder is in a cylindrical structure, and the positioning ring through hole is in line contact with the connecting block cylinder.
Further, the minimum aperture of the positioning ring through hole is larger than or equal to the diameter of the connecting block cylinder.
Furthermore, the material platform connecting block and the material platform positioning ring are respectively connected with the sliding block of the material platform driving cylinder and the material platform assembly through bolts.
Further, the height of the connecting block cylinder is larger than the depth of the positioning ring through hole.
Furthermore, the connecting block cylinder is installed at the small bore end of the positioning ring through hole, and the large bore end of the positioning ring through hole is installed on the material platform assembly.
Further, the leveling device comprises a leveling nut fixed on the material platform support and used for installing a leveling bolt, the leveling nut is used for adjusting the height of the material platform support so that the material platform support is in a horizontal state, and a fastening bolt used for fixing the leveling bolt so as to ensure the stability of the material platform support, the leveling nut is fixed on the material platform support, the leveling bolt is installed on the leveling nut, and the fastening bolt is installed on the leveling bolt.
Further, the leveling bolt comprises a leveling bolt body, a fastening hole and a leveling hole, the leveling bolt body is installed on the leveling nut, the fastening hole is formed in the leveling bolt body and is a stepped hole, the fastening bolt is installed in the fastening hole, the leveling hole is formed in the material platform support, the leveling bolt body penetrates through the leveling hole, the end portion of the leveling bolt body is in contact with the base, and the fastening bolt is installed on the base.
Furthermore, the number of the leveling devices is four, and the four leveling devices are respectively arranged at four corners of the material platform support.
Furthermore, the lower part of the leveling bolt body is provided with external threads, and the upper part of the leveling bolt body is arranged in a hexagonal structure.
Further, the leveling bolt body is connected with the leveling nut through threads.
Further, the fastening bolt is a hexagon socket head cap screw.
Further, the leveling nut is welded on the material platform bracket.
Further, the material platform drives actuating cylinder and is the rodless cylinder, the material platform slide rail is dustproof guide rail.
Further, the base includes cement base, base panel beating subassembly, the panel beating subassembly of borduring, wiring pipeline and base strengthening rib, the base strengthening rib sets up on the base panel beating subassembly, the top at the cement base is installed to the base panel beating subassembly, the panel beating subassembly of borduring installs around the base panel beating subassembly, the wiring pipeline sets up in the cement base, the cement base includes base body, central base, base supporting legs and rings of lifting, the top at base body is installed to the base panel beating subassembly, central base sets up on base body, base supporting legs and rings of lifting all set up on central base, the area of central base is less than the area of base body.
Further, the base panel beating subassembly comprises polylith base panel beating body concatenation, be provided with the base panel beating hem on the base panel beating body, two piece adjacent base panel beating bodies pass through the base panel beating hem and connect, be provided with the wiring hole on the base panel beating body, wiring hole and wiring pipeline intercommunication.
Further, the panel beating subassembly of borduring is including the panel beating connecting portion of borduring and the panel beating shielding part of borduring, it is fixed with the panel beating connecting portion of borduring to bordure the panel beating shielding part, the panel beating connecting portion of borduring is installed on base panel beating hem, the vertical setting of panel beating connecting portion of borduring, the panel beating shielding part slope of borduring sets up.
Further, another technical object of the present invention is to provide a working method of a robot polishing workstation.
The technical purpose of the invention is realized by the following technical scheme.
A working method of a robot grinding and polishing workstation is characterized in that: the working method comprises the following steps:
the control cabinet controls the abrasive belt machine, the double-layer material platform and the robot assembly;
manually feeding the materials to a double-layer material platform;
the robot component grabs a workpiece on the double-layer material platform and places the workpiece on the abrasive belt machine for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at the turnover device through the robot assembly to be subjected to surface changing, and the other surfaces of the workpiece are ground and polished after the surface changing is finished;
if the burrs of the workpiece need to be removed, the workpiece after being polished and polished is placed at a tool rest through a robot assembly to carry out deburring treatment on the workpiece;
after the workpiece is processed, the workpiece is placed on the double-layer material platform through the robot assembly, and the process is repeated in such a way;
the electric cabinet of the belt sander controls the driving wheel assembly in the process of polishing a workpiece through the belt sander, the driving wheel assembly drives the abrasive belt to circularly rotate on the upper polishing wheel assembly, the lower polishing wheel assembly and the tensioning deviation correcting device, the workpiece is polished through the abrasive belt, and dust and debris generated in the polishing process are removed through the dust removing device in the polishing process;
the dust removal process is as follows: the dust produced in the polishing process is discharged through the dust removal air duct and the dust removal pipeline and the suction fan, and the fragments produced in the polishing process fall into the dust removal tray and are poured out periodically.
Compared with the prior art, the invention has the following advantages: the base that this robot ground thrown workstation can reduce its noise at the during operation again when lightening weight, and abrasive band machine wherein has good dust removal effect, reduces the pollution to the environment, and double-deck material platform is at the during operation, and accessible material platform drives two material platform subassemblies operation of driving cylinder difference independence drive, can ensure the stability when double-deck material platform moves through installation levelling device and connection structure, improves its work efficiency.
Drawings
Fig. 1 is an exploded view of a robot polishing station according to an embodiment of the present invention.
Fig. 2 is a schematic front view of an abrasive belt machine according to an embodiment of the present invention.
Fig. 3 is a schematic view of the cross-sectional structure I-I in fig. 2.
Fig. 4 is a schematic perspective view of an abrasive belt machine according to an embodiment of the present invention.
Fig. 5 is an enlarged schematic view of section II in fig. 4.
Fig. 6 is a schematic right-view structural diagram of a double-layer material table according to an embodiment of the invention.
Fig. 7 is a schematic view of the V-V sectional structure of fig. 6.
Fig. 8 is an enlarged view of section VI in fig. 7.
Fig. 9 is an exploded view of a connection structure according to an embodiment of the present invention.
Fig. 10 is a schematic view of the sectional structure III-III in fig. 7.
Fig. 11 is an enlarged view of the portion IV of fig. 10.
Fig. 12 is an exploded view of a leveling device according to an embodiment of the present invention.
Fig. 13 is a schematic perspective view of a double-layer material table according to an embodiment of the present invention.
Fig. 14 is a schematic perspective view of a base according to an embodiment of the present invention.
Fig. 15 is an exploded view of a base according to an embodiment of the invention.
In the figure: an abrasive belt machine A, a double-layer material platform B, a base C, a workstation outer cover D, a robot component E,
A dust removing cover body A1, a dust removing partition plate A2, a dust removing air duct A3, a dust removing pipeline A4, a dust removing tray A5, a dust removing guide plate A6, a dust removing baffle plate A7, a dust removing inserting plate A8, a dust removing pouring opening A9, a dust removing inserting plate seat A10, a dust removing handle A11, a machine frame A12, an upper grinding wheel assembly A13, a lower grinding wheel assembly A14, a tensioning deviation correcting device A15, a driving wheel assembly A16, an abrasive belt A17, a tool rest A18, a dust removing tray A5, a dust removing tray A4, a dust removing guide plate A3538, a tensioning deviation correcting device A13, a lower grinding wheel assembly A14, a tensioning deviation correcting device A15, a driving wheel assembly A16, an abrasive belt A17, a knife rest A18, a dust removing device A,
Leveling nuts B1, leveling bolts B2, fastening bolts B3, material table brackets B4, material table connecting blocks B5, material table positioning rings B6, material table components B7, material table driving cylinders B8, material table slide rails B9, material table slide blocks B10, material table buffers B101, material table judgment switches B102, material table connecting blocks B5, material table connecting blocks B2, material table sliding blocks B4, material table sliding blocks B10, material table buffer B101, material table judgment switches B102, material table judgment switches B2, material table connecting blocks B3, material table positioning blocks B2, material table positioning blocks B3, material table sliding blocks B3, material table judgment switches B2, and material table judgment switches B3,
Leveling bolt body B21, fastening hole B22, leveling hole B23,
A connecting block body B51, a connecting block column B52,
A positioning ring body B61, a positioning ring through hole B62,
A cement base C1, a base sheet metal component C2, a covered sheet metal component C3, a wiring pipeline C4, a base reinforcing rib C5,
A base body C11, a central base C12, base support feet C13, a lifting ring C14,
A base sheet metal body C21, a base sheet metal folded edge C22, a wiring hole C23,
A binding sheet metal connecting part C31 and a binding sheet metal shielding part C32.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
Examples are given.
Referring to fig. 1 to 15, it should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the present disclosure, and are not used to limit the conditions that the present disclosure can be implemented, so the present disclosure is not limited to the actual technical meaning, and any modifications of the structures, changes of the ratios, or adjustments of the sizes, without affecting the efficacy and the achievable purpose of the present disclosure, should still fall within the scope of the present disclosure. In the present specification, the terms "upper", "lower", "left", "right", "middle" and "one" are used for clarity of description, and are not used to limit the scope of the present invention, and the relative relationship between the terms and the relative positions may be changed or adjusted without substantial technical changes.
The workstation is thrown in robot mill in this embodiment, including workstation dustcoat D, the switch board, robot assembly E, still include abrasive band machine A, double-deck material platform B and base C, workstation dustcoat D, the switch board, robot assembly E, abrasive band machine A and double-deck material platform B are all installed on base C, and the switch board, robot assembly E abrasive band machine A and double-deck material platform B all are located workstation dustcoat D, robot assembly E and abrasive band machine A and double-deck material platform B cooperation, robot assembly E is located abrasive band machine A's the place ahead, switch board and double-deck material platform B are located robot assembly E's both sides respectively.
The belt sander A in the embodiment comprises an upper grinding wheel assembly A13, a lower grinding wheel assembly A14, a tensioning deviation-correcting device A15, a driving wheel assembly A16, an abrasive belt A17, a knife rest A18, a rack A12 made of sheet metal parts and a dust removal device, wherein the upper grinding wheel assembly A13, the lower grinding wheel assembly A14, a tensioning deviation-correcting device A15, the driving wheel assembly A16 and the dust removal device are all installed on the rack A12, the upper grinding wheel assembly A13, the lower grinding wheel assembly A14, the tensioning deviation-correcting device A15 and the driving wheel assembly A16 are driven through the abrasive belt A17, the abrasive belt A17 is matched with the dust removal device, the rack A12 is installed on a base C, the knife rest A18 is installed on the top of the rack A12, a knife is installed on the knife rest A18, and the driving wheel assembly A16 is connected with an electric cabinet of the belt sander.
The dust removal device in the embodiment comprises a dust removal cover body A1, a dust removal partition plate A2, a dust removal air channel A3, a dust removal pipeline A4, a dust removal tray A5, a dust removal guide plate A6, a dust removal baffle A7, a dust removal inserting plate A8, a dust removal pouring opening A9, a dust removal inserting plate seat A10 and a dust removal handle A11, wherein the dust removal partition plate A2 is installed in the dust removal cover body A1, the dust removal air channel A3 is formed in the dust removal cover body A1, the dust removal air channel A3 is communicated with the dust removal pipeline A4, the dust removal tray A5 is located below the dust removal cover body A1 and the dust removal guide plate A6, and an abrasive belt A17 is located in the dust removal cover body A1.
The dedusting pouring opening A9 in the embodiment is arranged at the side part of the dedusting tray A5, the dedusting plug board seat A10 is arranged at the outer side of the dedusting tray A5, the dedusting plug board A8 is arranged on the dedusting plug board seat A10 and is used for shielding the dedusting pouring opening A9, and two dedusting handles A11 are respectively arranged at two sides of the dedusting tray A5.
The dust removal guide plate A6 in this embodiment is a trapezoidal structure and is arranged in the middle of a dust removal tray A5, dust removal cover bodies A1 are arranged on two sides of a machine frame A12, the dust removal guide plate A6 is arranged in the middle of a machine frame A12, the dust removal tray A5 is positioned in front of the machine frame A12, the dust removal cover bodies A1 are arranged in an Contraband-shaped structure, the number of the dust removal cover bodies A1 is two, the two dust removal cover bodies A1 are symmetrically arranged, the dust removal tray A5 is arranged in a quadrangular frustum shape, the lower portion of a dust removal air duct A3 is obliquely arranged, and the side portion of the dust removal air duct A3 is vertically arranged.
The double-layer material table B in the embodiment comprises a material table bracket B4, a material table assembly B7, a material table driving cylinder B8, a material table sliding rail B9, a material table sliding block B10, a material table buffer B101, a material table judging switch B102, a leveling device and a connecting member, wherein the leveling device, the material table sliding rail B9, the material table buffer B101 and the material table judging switch B102 are all installed on a material table bracket B4, the material table buffer B101 is in contact with the material table assembly B7, the material table sliding block B10 is installed at the bottom of a material table assembly B7, the material table sliding block B10 is installed on a material table sliding rail B9, a sliding block of the material table driving cylinder B8 is connected with the material table assembly B7 through the connecting member, the material table bracket B4 is installed on a base C, the number of the material table assemblies B7 is two, and the two material table assemblies B7 are respectively a feeding table assembly and a discharging table assembly.
The connecting member in this embodiment includes a material table positioning ring B6 for connecting a material table assembly B7, a material table connecting block B5 for connecting a sliding block of a material table driving cylinder B8, the material table connecting block B5 includes a connecting block body B51 and a connecting block cylinder B52, the material table positioning ring B6 includes a positioning ring body B61 and a positioning ring through hole B62, the connecting block cylinder B52 is disposed on a connecting block body B51, the positioning ring through hole B62 is disposed on the positioning ring body B61, the connecting block cylinder B52 is located in the positioning ring through hole B62, the connecting block body B51 is connected to the sliding block of the material table driving cylinder B8, the positioning ring body B61 is connected to a material table assembly B7, a cylinder barrel of the material table driving cylinder B8 is mounted on a material table support B4, the positioning ring through hole B62 is disposed in a circular truncated cone-shaped structure, the connecting block cylinder B52 is disposed in a cylindrical structure, and the positioning ring through hole B62 is in line contact with the connecting block cylinder B52.
The minimum aperture of the positioning ring through hole B62 in the embodiment is larger than or equal to the diameter of the connecting block cylinder B52, the material table connecting block B5 and the material table positioning ring B6 are respectively connected with the sliding block of the material table driving cylinder B8 and the material table component B7 through bolts, the height of the connecting block cylinder B52 is larger than the depth of the positioning ring through hole B62, the connecting block cylinder B52 is installed at the small aperture end of the positioning ring through hole B62, and the large aperture end of the positioning ring through hole B62 is installed on the material table component B7.
The leveling devices in the embodiment are four in number, the four leveling devices are respectively arranged at four corners of a material table bracket B4, each leveling device comprises a leveling nut B1 fixed on the material table bracket B4 and used for mounting a leveling bolt B2, a leveling bolt B2 used for adjusting the height of the material table bracket B4 so as to enable the material table bracket B4 to be in a horizontal state, and a fastening bolt B3 used for fixing the leveling bolt B2 so as to ensure the material table bracket B4 to be stable, the leveling nut B1 is fixed on the material table bracket B4, the leveling bolt B2 is mounted on the leveling nut B1, and the fastening bolt B3 is mounted on the leveling bolt B2.
The leveling bolt B2 in the embodiment comprises a leveling bolt body B21, a fastening hole B22 and a leveling hole B23, the leveling bolt body B21 is installed on a leveling nut B1, the fastening hole B22 is arranged on the leveling bolt body B21, the fastening hole B22 is a stepped hole, a fastening bolt B3 is installed in the fastening hole B22, a leveling hole B23 is arranged on a material platform bracket B4, a leveling bolt body B21 penetrates through the leveling hole B23, the end of the leveling bolt body B21 is in contact with a base C, and a fastening bolt B3 is installed on the base C.
In the embodiment, the lower part of the leveling bolt body B21 is provided with external threads, the upper part of the leveling bolt body B21 is arranged in a hexagonal structure, the leveling bolt body B21 is in threaded connection with a leveling nut B1, a fastening bolt B3 is an inner hexagonal bolt, a leveling nut B1 is welded on a material table bracket B4, a material table driving cylinder B8 is a rodless cylinder, and a material table sliding rail B9 is a dustproof guide rail.
The base C in the embodiment comprises a cement base C1, a base sheet metal component C2, a hemming sheet metal component C3, a wiring pipeline C4 and a base reinforcing rib C5, the base reinforcing rib C5 is arranged on the base sheet metal component C2, the base sheet metal component C2 is arranged at the top of the cement base C1, the hemming sheet metal component C3 is arranged on the periphery of the base sheet metal component C2, the wiring pipeline C4 is arranged in the cement base C1, the cement base C1 comprises a base body C11, a center base C12, base supporting legs C13 and lifting rings C14, the base sheet metal component C2 is arranged at the top of the base body C11, the center base C12 is arranged on the base body C11, the base supporting legs C13 and the lifting rings C14 are both arranged on the center base C12, and the area of the center base C12 is smaller than that of the base body C11.
Base panel beating subassembly C2 in this embodiment comprises polylith base panel beating body C21 concatenation, is provided with base panel beating hem C22 on the base panel beating body C21, and two piece adjacent base panel beating bodies C21 pass through base panel beating hem C22 and connect, are provided with wiring hole C23 on the base panel beating body C21, and wiring hole C23 communicates with wiring pipeline C4.
The sheet metal component C3 of borduring in this embodiment is including borduring sheet metal connecting portion C31 and borduring sheet metal shielding part C32, and it is fixed with borduring sheet metal connecting portion C31 to bordure sheet metal shielding part C32, and bordure sheet metal connecting portion C31 installs on base sheet metal hem C22, and the vertical setting of sheet metal connecting portion C31 of borduring, the slope setting of sheet metal shielding part C32 of borduring.
The working method of the robot polishing workstation in the embodiment is as follows:
the control cabinet controls the abrasive belt machine A, the double-layer material platform B and the robot assembly E;
manually feeding the materials to a double-layer material platform B;
the robot component E grabs the workpiece on the double-layer material platform B and places the workpiece on the abrasive belt machine A for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at the turnover device through the robot assembly E for surface changing, and the other surfaces of the workpiece are ground and polished after surface changing is finished;
if burrs are formed on the workpiece and need to be removed, the workpiece after being ground and polished is placed at a tool rest A18 through a robot assembly E to be subjected to deburring treatment;
after the workpiece is processed, the workpiece is placed on the double-layer material platform B through the robot assembly E, and the process is repeated in such a way;
the grinding machine comprises a grinding machine A, a driving wheel assembly A16, a driving wheel assembly A16, a grinding belt A17, an upper grinding wheel assembly A13, a lower grinding wheel assembly A14 and a tension deviation-correcting device A15, wherein the driving wheel assembly A16 is controlled by an electric cabinet of the grinding machine A in the process of grinding a workpiece, the workpiece is ground through a grinding belt A17, and dust and debris generated in the grinding process are removed through a dust-removing device in the grinding process;
the dust removal process is as follows: dust generated in the grinding process passes through the dust removal air duct A3 and the dust removal pipeline A4 and is discharged outside through the suction fan, scraps generated in the grinding process fall into the dust removal tray A5, and the scraps in the dust removal tray A5 are poured out periodically.
Specifically, when a workpiece is ground and processed by the belt sander A, dust and debris generated in a workstation can be removed through the dust removal device, the dust removal pipeline A4 is connected with a suction fan during work, the dust generated by grinding the workpiece by the belt sander A can enter the dust removal pipeline A4 through the dust removal air duct A3 and is finally discharged, the dust removal air duct A3 is arranged in the dust removal cover body A1 in a hidden mode, the dust removal cover body A1 covers the outer side of the abrasive belt A17 to facilitate the suction of the dust into the dust removal air duct A3, the debris generated in the grinding process can fall into the dust removal tray A5 through the dust removal guide plate A6, the dust removal tray A5 can be taken out periodically, the dust removal inserting plate A8 is pulled out to pour the debris in the dust removal tray A5 out of the dust removal pouring opening A9, the dust removal device can achieve a good dust removal effect under the condition that the external overall structure of the belt sander is not affected, the sheet metal plate rack A12 is made of parts and can reduce the overall weight of the belt sander, the transportation is convenient.
The double-layer material platform B independently controls the material loading platform component and the material unloading platform component through two material platform driving cylinders B8 when in operation, so as to ensure the stability of the double-layer material platform B in operation, the two material platform components B7 are respectively connected with the material platform driving cylinders B8 through two connecting components, and leveling devices are arranged at four corners of a material platform support B4, so that the level of the material platform support B4 can be conveniently adjusted, the stability of the double-layer material platform when in movement is ensured, and whether a manipulator takes away a workpiece to be processed or places the processed workpiece at a corresponding position can be judged through a material platform judging switch B102.
The double-layer material platform B is difficult to ensure that the cylinder barrel of the material platform driving cylinder B8 and the material platform slide rail B9 are parallel to each other in the installation process, therefore, the connecting component is additionally arranged between the material platform driving cylinder B8 and the material platform component B7 to make up the problem that an angle exists between the material platform slide rail B9 and the cylinder barrel of the material platform driving cylinder B8, because the connecting block body B51 is connected with the slide block of the material table driving cylinder B8, the positioning ring body B61 is connected with the material table component B7, the connecting block column body B52 is inserted in the positioning ring through hole B62, meanwhile, the aperture of the positioning ring through hole B62 is slightly larger than the diameter of the connecting block cylinder B52, and the positioning ring through hole B62 is in line contact with the connecting block cylinder B52, so when the material table component B7 is driven to move by the material table driving cylinder B8, even if an angle exists between the material platform driving cylinder B8 and the material platform slide rail B9, the material platform component B7 can stably move along the slide rail without influencing the stability performance.
Because the leveling nuts B1 are welded on the material table bracket B4, the four leveling bolts B2 are respectively screwed to enable the end part of the leveling bolt B2 to be in contact with the base C and enable the material table bracket B4 to be in a horizontal state, the fastening bolt B3 is screwed to fix the leveling bolt B2 with the base C, and further the material table bracket B4 is fixed to ensure the stability of the material table bracket B4 during working, and the leveling device is installed to facilitate the control of the level of the material table bracket B4 and ensure the normal working of the material table component B7 on the material table bracket B4.
When the base C is used, components such as the abrasive belt machine A, the robot component E, the turnover device, the double-layer material platform B and the like can be installed on the base C, the cement base C1 is placed in a cavity formed by the base metal plate component C2 and the edge-covered metal plate component C3, cement does not need to be filled in the whole cavity, only the cement base C1 is arranged at the upper part of the cavity, the total weight of the base can be reduced, meanwhile, the vibration and the noise generated in the high-speed operation of the abrasive belt machine A can be reduced, wiring is carried out through the wiring holes C23 and the wiring pipeline C4 to connect all the components, a connecting line cannot be exposed outside to improve the safety performance of the components, the base reinforcing ribs C5 are arranged in the base metal plate component C2 to improve the strength of the base metal plate component C2, the lifting rings C14 are arranged to conveniently lift the cement base C1, the area of the central base C12 is designed to be smaller than the area of the base body C11 to reduce the overall weight, meanwhile, the bearing stability of the center position of the cement base C1 can be ensured.
The base C that this robot ground thrown workstation can reduce its noise at the during operation again when lightening weight, abrasive band machine A wherein has good dust removal effect, reduces the pollution to the environment, and double-deck material platform B is at the during operation, and accessible material platform drives two material platform subassemblies B7 operations of cylinder B8 independent drive respectively, can ensure the stability when double-deck material platform B moves through installation levelling device and connection structure, improves its work efficiency.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an illustration of the structure of the present invention. Equivalent or simple changes in the structure, characteristics and principles of the invention are included in the protection scope of the patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (10)
1. The utility model provides a workstation is thrown to robot mill, includes workstation dustcoat (D), switch board and robot assembly (E), its characterized in that: the automatic belt sander comprises a workstation outer cover (D), a control cabinet, a robot assembly (E), a belt sander (A) and a double-layer material table (B), and further comprises a belt sander (A), a double-layer material table (B) and a base (C), wherein the workstation outer cover (D), the control cabinet, the robot assembly (E), the belt sander (A) and the double-layer material table (B) are all arranged on the base (C), the control cabinet, the robot assembly (E) and the belt sander (A) and the double-layer material table (B) are all located in the workstation outer cover (D), and the robot assembly (E) is matched with the belt sander (A) and the double-layer material table (B); the belt sander (A) comprises an upper grinding wheel assembly (A13), a lower grinding wheel assembly (A14), a tensioning deviation-correcting device (A15), a driving wheel assembly (A16), an abrasive belt (A17), a tool rest (A18), a rack (A12) and a dust removing device, wherein the rack (A12) is made of sheet metal parts, the upper grinding wheel assembly (A13), the lower grinding wheel assembly (A14), the tensioning deviation-correcting device (A15), the driving wheel assembly (A16) and the dust removing device are all mounted on the rack (A12), the upper grinding wheel assembly (A13), the lower grinding wheel assembly (A14), the tensioning deviation-correcting device (A15) and the driving wheel assembly (A16) are driven through an abrasive belt (A17), the abrasive belt (A17) is matched with the dust removing device, the rack (A12) is mounted on a base (C), the tool rest (A18) is mounted on the top of the rack (A12), and a tool is mounted on the tool rest (A18);
the dust removal device comprises a dust removal cover body (A1), a dust removal partition plate (A2), a dust removal air duct (A3), a dust removal pipeline (A4), a dust removal tray (A5) and a dust removal guide plate (A6), wherein the dust removal partition plate (A2) is installed in the dust removal cover body (A1), and a dust removal air duct (A3) is formed in the dust removal cover body (A1), the dust removal air duct (A3) is communicated with the dust removal pipeline (A4), the dust removal tray (A5) is located below the dust removal cover body (A1) and the dust removal guide plate (A6), and the abrasive belt (A17) is located in the dust removal cover body (A1);
double-deck material platform (B) is including material platform support (B4), material platform subassembly (B7), material platform actuating cylinder (B8), material platform slide rail (B9), material platform slider (B10), material platform buffer (B101), material platform judgement switch (B102), levelling device and connecting member, levelling device, material platform slide rail (B9), material platform buffer (B101) and material platform judgement switch (B102) are all installed on material platform support (B4), material platform buffer (B101) and material platform subassembly (B7) contact, material platform slider (B10) install in the bottom of material platform subassembly (B7) and material platform slider (B10) install on material platform slide rail (B9), the slider and the material platform subassembly (B7) of material platform actuating cylinder (B8) are connected through the connecting member, material platform support (B4) is installed on base (C).
2. The robotic polishing workstation of claim 1, wherein: the driving wheel assembly (A16) is connected with an electric cabinet of the belt sander; and/or; the robot assembly (E) is located in front of the abrasive belt machine (A), and the control cabinet and the double-layer material platform (B) are located on two sides of the robot assembly (E) respectively.
3. The robotic polishing workstation of claim 1, wherein: dust collector still includes dust removal picture peg (A8), dust removal pouring spout (A9) and dust removal picture peg seat (A10), dust removal pouring spout (A9) sets up the lateral part at dust removal tray (A5), dust removal picture peg seat (A10) sets up the outside at dust removal tray (A5), install on dust removal picture peg seat (A10) dust removal picture peg (A8), be used for sheltering from dust removal pouring spout (A9), the both sides of dust removal tray (A5) respectively are provided with a dust removal handle (A11).
4. The robotic polishing workstation of claim 1, wherein: the connecting component comprises a material table positioning ring (B6) used for connecting a material table assembly (B7), a material table connecting block (B5) used for connecting a sliding block of a material table driving cylinder (B8), the material table connecting block (B5) comprises a connecting block body (B51) and a connecting block cylinder (B52), the material table positioning ring (B6) comprises a positioning ring body (B61) and a positioning ring through hole (B62), the connecting block cylinder (B52) is arranged on the connecting block body (B51), the positioning ring through hole (B62) is arranged on the positioning ring body (B61), the connecting block cylinder (B52) is located in the positioning ring through hole (B62), the connecting block body (B51) is connected with the sliding block of the material table driving cylinder (B8), the positioning ring body (B61) is connected with the material table assembly (B7), the cylinder barrel of the material table driving cylinder (B8) is arranged on the material table bracket (B4), and the positioning ring (B62) is in a circular truncated cone-shaped structure, the connecting block cylinder (B52) is the setting of cylindric structure, holding ring through-hole (B62) and connecting block cylinder (B52) line contact.
5. The robotic polishing workstation of claim 1, wherein: leveling device is including fixing on material platform support (B4), leveling nut (B1) that is used for installing leveling bolt (B2), be used for adjusting the height of material platform support (B4), so that material platform support (B4) is in the leveling bolt (B2) of horizontality, and be used for fixing leveling bolt (B2), in order to ensure the stable fastening bolt (B3) of material platform support (B4), leveling nut (B1) is fixed on material platform support (B4), install on leveling nut (B1) leveling bolt (B2), install on leveling bolt (B2) fastening bolt (B3).
6. The robotic polishing workstation of claim 5, wherein: the leveling bolt (B2) comprises a leveling bolt body (B21), a fastening hole (B22) and a leveling hole (B23), the leveling bolt body (B21) is installed on a leveling nut (B1), the fastening hole (B22) is formed in the leveling bolt body (B21), the fastening hole (B22) is a stepped hole, the fastening bolt (B3) is installed in the fastening hole (B22), the leveling hole (B23) is formed in a material table bracket (B4), the leveling bolt body (B21) penetrates through the leveling hole (B23), the end of the leveling bolt body (B21) is in contact with a base (C), and the fastening bolt (B3) is installed on the base (C).
7. The robotic polishing workstation of claim 1, wherein: the base (C) comprises a cement base (C1), a base sheet metal component (C2), a covered sheet metal component (C3), a wiring pipeline (C4) and a base reinforcing rib (C5), the base reinforcing rib (C5) is arranged on the base sheet metal component (C2), the base sheet metal component (C2) is arranged at the top of the cement base (C1), the covered sheet metal component (C3) is arranged around the base sheet metal component (C2), the wiring pipeline (C4) is arranged in the cement base (C1), the cement base (C1) comprises a base body (C11), a center base (C12), base supporting feet (C13) and lifting rings (C14), the base sheet metal component (C2) is arranged at the top of the base body (C11), the center base (C12) is arranged on the base body (C11), and the base (C13) and the lifting rings (C14) are arranged at the center of the base 12), the area of the central chassis (C12) is smaller than the area of the chassis body (C11).
8. The robotic polishing workstation of claim 7, wherein: base panel beating subassembly (C2) comprises polylith base panel beating body (C21) concatenation, be provided with base panel beating hem (C22) on base panel beating body (C21), two piece adjacent base panel beating bodies (C21) are connected through base panel beating hem (C22), be provided with wiring hole (C23) on base panel beating body (C21), wiring hole (C23) and wiring pipeline (C4) intercommunication.
9. The robotic polishing workstation of claim 7, wherein: bordure sheet metal component (C3) including bordure sheet metal connecting portion (C31) and bordure sheet metal shielding part (C32), it is fixed with bordure sheet metal connecting portion (C31) to bordure sheet metal shielding part (C32), install on base sheet metal hem (C22) bordure sheet metal connecting portion (C31), bordure sheet metal connecting portion (C31) vertical setting, the slope of bordure sheet metal shielding part (C32) sets up.
10. A working method of a robot grinding and polishing workstation is characterized in that: the working method comprises the following steps:
the control cabinet controls the abrasive belt machine (A), the double-layer material platform (B) and the robot assembly (E);
manually feeding the materials to a double-layer material platform (B);
the robot component (E) grabs the workpiece on the double-layer material platform (B) and places the workpiece on the abrasive belt machine (A) for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at the turnover device through the robot assembly (E) for surface changing treatment, and the other surfaces of the workpiece are ground and polished after the surface changing treatment is finished;
if burrs exist on the workpiece and need to be removed, the workpiece after being ground and polished is placed at a tool rest (A18) through a robot assembly (E) to remove the burrs of the workpiece;
after the workpiece is processed, the workpiece is placed on the double-layer material table (B) through the robot assembly (E), and the reciprocating circulation is carried out in such a way;
the grinding machine is characterized in that a driving wheel assembly (A16) is controlled by an electric cabinet of the grinding machine in the grinding process of a workpiece through the grinding machine (A), an abrasive belt (A17) is driven by the driving wheel assembly (A16) to circularly rotate on an upper grinding wheel assembly (A13), a lower grinding wheel assembly (A14) and a tension deviation-correcting device (A15), the workpiece is ground through an abrasive belt (A17), and dust and debris generated in the grinding process are removed through a dust-removing device in the grinding process;
the dust removal process is as follows: dust generated in the grinding process passes through the dust removing air duct (A3) and the dust removing pipeline (A4) and is discharged outside through the suction fan, scraps generated in the grinding process fall into the dust removing tray (A5), and the scraps in the dust removing tray (A5) are poured out periodically.
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| CN113732825B (en) | 2022-12-09 |
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Denomination of invention: A robot grinding and polishing workstation and its working method Granted publication date: 20221209 Pledgee: Zhejiang Fuyang rural commercial bank Limited by Share Ltd. Dongzhou branch Pledgor: Hangzhou Longli Intelligent Technology Co.,Ltd. Registration number: Y2024980005336 |
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