CN107744903A - Dacroment application, drying integrated device - Google Patents
Dacroment application, drying integrated device Download PDFInfo
- Publication number
- CN107744903A CN107744903A CN201711201478.0A CN201711201478A CN107744903A CN 107744903 A CN107744903 A CN 107744903A CN 201711201478 A CN201711201478 A CN 201711201478A CN 107744903 A CN107744903 A CN 107744903A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- guide rail
- mounting rod
- dacroment
- drying unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
Abstract
The invention discloses a kind of Dacroment application, drying integrated device, including painting device, drying unit and the transporter being arranged between painting device and drying unit, wherein painting device includes ring-shaped conveying chain, more mounting rods, the first motor, the second motor and spray gun；Drying unit includes dryer and conveyer belt, is provided with one group of localization tool for being used to dispose workpiece on the conveyor belt；Transporter includes controller and frame, the first guide rail is offered in frame, crawl structure is installed on the first guide rail, the crawl structure has the Access Division that can be moved along the first guide rail, the installing plate being connected with Access Division, the second guide rail is offered on installing plate, two clamping jaws are installed on the second guide rail.The present invention has effectively filled up the blank that traditional Dacroment manufacture device is processed to large pieces such as brake discs, has had the advantages of manufacturing cost is low, operating efficiency is high, automaticity is high by the coordinated of painting device, drying unit and transporter.
Description
Technical field
The invention belongs to Dacroment manufacture device field, more particularly to a kind of Dacroment application, drying integrated device.
Background technology
Dacroment process for treating surface was invented in 1963 by Diamond Shamork companies of the U.S., was anticorrosive metal
A member in system, because it has a series of the advantages of tradition plating are incomparable, so being pushed to the world rapidly after invention
Market.Any pickling is not needed during the dacroment process, without passivation, there is the dirt containing zinc, chromium, acid etc. unlike plating
Water emission problem.During the dacroment process, the material of volatilization is almost zero-emission, meets some spies as defined in environmental administration
Different material, their content is well below limitation.
Existing brake disc generally in brake panel surface coating antirust oil or is carried out at spray painting to prevent it from getting rusty
Reason；Antirust oil is volatile after coating antirust oil, and antirust time is short, oxidizable, and rust-proof effect is poor, does not reach the purpose of antirust；And
Carry out when spray painting is handled because paint film is than relatively thin, the brake disc after spray painting is stiff crisp, and paint film is easily collided with comes off, and still suffers from easily
Get rusty, be perishable, short life the defects of.However, Dacroment painting device only can be suitably used for screw, small by zero as bolt at present
Part, to big part as brake disc and do not apply to, therefore worker at the production line can only be completely by virtue of experience to each angle of brake disc
Degree carries out hand spray, then will spray in work transporting to the transport platform of dryer finished, therefore labor intensity is big and works
Efficiency is very low.
The content of the invention
In consideration of it, the invention provides a kind of Dacroment application, drying integrated device, to fill up the technology in field sky
In vain, production efficiency is further improved.
The technical solution adopted for the present invention to solve the technical problems is：A kind of Dacroment application, drying integrated device,
Including painting device, drying unit and the transporter being arranged between painting device and drying unit.
Wherein, painting device includes being arranged on conplane ring-shaped conveying chain, is disposed on carrier chain, for pacifying
More mounting rods of workpiece to be sprayed are put, drive the first motor of carrier chain step motion, drive installation bar and workpiece rotation fortune
The second dynamic motor, and the one group of spray gun sprayed to workpiece.During work, the mounting rod on the first motor driving carrier chain
And workpiece motion s to be sprayed on mounting rod are placed in specific station, then the second motor driven mounting rod and work thereon
Part rotates, while spray gun sprays to the workpiece of rotation.Above-mentioned mounting rod is vertically arranged with more, thus once-through operation
When, the workpiece on more mounting rods can be processed.
Drying unit includes dryer and is arranged on painting device downstream direction and will apply the workpiece that installs to drying
The conveyer belt of machine direction transfer, one group of localization tool for being used to dispose workpiece is provided with the conveyor belt.
Transporter includes controller, and can make the frame of elevating movement and transverse motion, and is offered in frame
One guide rail, the crawl structure of two synchronization actions is installed on the first guide rail, the crawl structure has and can moved along the first guide rail
Dynamic Access Division, the installing plate being connected with Access Division, the second guide rail is offered on installing plate, being provided with the second guide rail can edge
Second guide rail is synchronized with the movement, two clamping jaws for picking up and being passed on drying unit localization tool workpiece；Described first
Guide rail is used for the position for tentatively adjusting clamping jaw, and the second guide rail is used for the position of accurate adjustment clamping jaw；The elevating movement direction, horizontal stroke
The bearing of trend of shifting movement direction and first and second guide rail is mutually in 90 ° of settings.To prevent that adjacent workpieces are spraying in spray station
When spray coating liquor interfere, therefore the spacing of adjacent workpieces set it is often larger, and in drying station, due to dryer
Only require in design with disposing a number of workpiece size, thus the spacing of now adjacent workpieces is smaller, it is therefore desirable to
It is adjusted through transporter.
To prevent the unnecessary ejection liquid stream that spray gun sprays to other regions of device, being polluted to device, further,
Dividing plate is additionally provided with below spray gun, to increase area of isolation, the slot to make way corresponding with mounting rod is offered on dividing plate, works as installation
When bar moves to specific station, dividing plate is stretched out and so that mounting rod is placed in slot to make way.
In order to reclaim unnecessary ejection liquid, aforementioned barriers inclined arrangement in the horizontal plane, its median septum is close to mounting rod
Side highly higher than dividing plate away from mounting rod side height.Preferably, feed liquid recycling box is additionally provided with below dividing plate, every
The one group of pod apertures communicated with feed liquid recycling box are offered on plate.
Further, there is the positioning table for being used for being easily installed workpiece, the painting device also includes being used on mounting rod
The adjustment mechanism that position of the workpiece in positioning table is modified, the adjustment mechanism have one that can pick up workpiece, put down
To contour support bar；The distance between two support bars are more than the external diameter of positioning table, and are less than workpiece external diameter.During work, first
Mounting rod and the workpiece motion s to be sprayed that are placed on mounting rod on motor driving carrier chain are to specific station, two support bars
Stretch out and simultaneously pick up workpiece, then put down gently in positioning table, then the second motor driven mounting rod and workpiece rotation thereon, simultaneously
Spray gun sprays to the workpiece of rotation.
Further, when picking up workpiece, the distance between the distance between two clamping jaws and two workpiece on the installing plate
It is adapted；In workpiece fabrication is transferred, the distance between two clamping jaws are adapted to automatically under controller action on the installing plate
It is adapted with the distance between adjacent positioned tool in drying unit transport platform.
To prevent operation troubles, the sensor for sensing clamping jaw extreme position is additionally provided with a mounting board.Work as folder
Prompting alarm when pawl moves past extreme position, and autostop.
Beneficial effects of the present invention：
The present invention has effectively filled up traditional Dacroment by the coordinated of painting device, drying unit and transporter
The blank that manufacture device is processed to large pieces such as brake discs, it is excellent to have that manufacturing cost is low, operating efficiency is high, automaticity is high
Point.The wherein workpiece motion s of painting device by more mounting rods of the first motor driven and thereon are to specific station, by second
Motor driving workpiece rotation so that spray gun need to only can be achieved with whole coatings of workpiece in several positions, greatly save spray gun
Activity duration.Found additionally by experiment, because workpiece can produce instantaneous impulse force under stepper motor drive, so can exist
The problems such as workpiece position error, thus adjustment mechanism is additionally arranged, workpiece is picked up again by a pair of contour support bars, put again
Under, correct this error.Lifting of the transporter by frame, transverse motion, and the coordinated of clamping jaw and controller, will
One group has sprayed the workpiece finished and has correspondingly been passed on the localization tool of drying unit, eliminates and transfers the positioning brought by hand not
Accurately, efficiency is low, the problems such as homogeneity difference, meets the demand of actual production.
Below with reference to drawings and examples, the present invention is described in detail.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the side view of painting device.
Fig. 3 is the structural representation of transporter.
Fig. 4 is transporter and working condition reference chart.
Embodiment
Embodiment,
Refer to Fig. 1 to 4, a kind of Dacroment application, drying integrated device, including painting device 91, drying unit 92,
And the transporter 93 being arranged between painting device and drying unit.
Wherein, painting device 91 includes：Conplane ring-shaped conveying chain 1 is arranged on, be disposed on carrier chain 1,
For disposing more mounting rods 2 of workpiece 4 to be sprayed, the first motor 3 of the step motion of carrier chain 1, the He of drive installation bar 2 are driven
Second motor 5 of the rotary motion of workpiece 4, and the one group of spray gun 6 sprayed to workpiece 4.Be additionally provided with below spray gun 6 every
Plate 7.The slot to make way 8 corresponding with mounting rod is offered on dividing plate 7, when mounting rod 2 moves to specific station, dividing plate 7 is stretched
Go out and so that mounting rod 2 is placed in slot to make way 8.The dividing plate 7 inclined arrangement in the horizontal plane, its median septum 7 is close to mounting rod 2
Side height, higher than dividing plate away from mounting rod 2 side height.There is the peace for being used for being easily installed workpiece on mounting rod 2
Platform 10 is put, the painting device also includes being used for the adjustment mechanism for being modified position of the workpiece in positioning table, the adjustment
Mechanism has a pair of the contour support bars 9 that can be picked up workpiece, put down.The distance between two support bars 9 are more than positioning table 10
External diameter, and less than workpiece external diameter.
During work, mounting rod and the workpiece motion s to be sprayed that are placed on mounting rod on the first motor driving carrier chain arrive
Specific station, two support bars, which stretch out, simultaneously picks up workpiece, then puts down gently in positioning table, then the second motor driven mounting rod and
Workpiece rotation thereon, while spray gun sprays to the workpiece of rotation.
Drying unit 92 includes：Dryer 94 and it is arranged on painting device downstream direction and the workpiece installed will have been applied
The conveyer belt 95 transferred to dryer direction, one group of localization tool 100 for being used to dispose workpiece is provided with conveyer belt 95.
Transporter 93 is used to having sprayed one group into the localization tool 100 that the workpiece finished is passed to drying unit transport platform
On, it includes controller, and can make the frame 101 of elevating movement and transverse motion；Offered in the frame for preliminary
The first guide rail 102 of mechanical arm mechanism position is adjusted, the crawl structure of two synchronization actions is installed on the first guide rail 102
103。
Crawl structure 103 has：The Access Division 104 that can be moved along the first guide rail 102, the installation being connected with Access Division 104
Plate 105, offer on installing plate 105 with the second guide rail 106 for accurate adjustment mechanical arm mechanism position, in the second guide rail
Being provided with 106 can be synchronized with the movement along the second guide rail, for being picked up workpiece and being passed to two in the transport platform of drying unit
Individual clamping jaw 107.
The bearing of trend in above-mentioned elevating movement direction, transverse motion direction and first and second guide rail is mutually in 90 ° of settings.
When picking up workpiece, the distance between two workpiece of the distance between two clamping jaws 107 S1 is adapted on installing plate；
Transfer in workpiece fabrication, the distance between two clamping jaws are adapted to automatically under controller action on installing plate conveys with drying unit
The distance between adjacent positioned tool S2 is adapted on platform.
To prevent operation troubles, the sensor for sensing clamping jaw extreme position is additionally provided with a mounting board.Work as folder
Prompting alarm when pawl moves past extreme position, and autostop.
Described above is only the preferred embodiment to invention, and not the scope of invention is defined, therefore is not departing from this
On the premise of invention design spirit, what those of ordinary skill in the art were done to construction, feature and principle of the present invention etc.
Effect change or decoration, all should fall within the scope of protection of the present invention.
Claims (6)
1. a kind of Dacroment application, drying integrated device, including painting device, drying unit and it is arranged on painting device and baking
Transporter between equipment for drying, it is characterised in that：
The painting device includes being arranged on conplane ring-shaped conveying chain, is disposed on carrier chain, is treated for disposing
More mounting rods of spraying workpiece, the first motor of driving carrier chain step motion, drive installation bar and workpiece rotary motion
Second motor, and the one group of spray gun sprayed to workpiece；During work, mounting rod and peace on the first motor driving carrier chain
The workpiece motion s to be sprayed being placed on mounting rod are to specific station, then the second motor driven mounting rod and workpiece rotation thereon
Turn, while spray gun sprays to the workpiece of rotation；
The drying unit includes dryer and is arranged on painting device downstream direction and will apply the workpiece that installs to drying
The conveyer belt of machine direction transfer, one group of localization tool for being used to dispose workpiece is provided with the conveyor belt；
The transporter includes controller, and can make the frame of elevating movement and transverse motion, and is offered in frame
One guide rail, the crawl structure of two synchronization actions is installed on the first guide rail, the crawl structure has and can moved along the first guide rail
Dynamic Access Division, the installing plate being connected with Access Division, the second guide rail is offered on installing plate, being provided with the second guide rail can edge
Second guide rail is synchronized with the movement, two clamping jaws for picking up and being passed on drying unit localization tool workpiece；Described first
Guide rail is used for the position for tentatively adjusting clamping jaw, and the second guide rail is used for the position of accurate adjustment clamping jaw；The elevating movement direction, horizontal stroke
The bearing of trend of shifting movement direction and first and second guide rail is mutually in 90 ° of settings.
2. Dacroment application as claimed in claim 1, drying integrated device, it is characterised in that：It is described also to be set below spray gun
Dividing plate is equipped with, the slot to make way corresponding with mounting rod is offered on dividing plate, when mounting rod moves to specific station, dividing plate is stretched
Go out and so that mounting rod is placed in slot to make way.
3. Dacroment application as claimed in claim 2, drying integrated device, it is characterised in that：The dividing plate is in the horizontal plane
Inclined arrangement, its median septum is close to the side of mounting rod height, higher than side height of the dividing plate away from mounting rod.
4. Dacroment application as claimed in claim 1, drying integrated device, it is characterised in that：Have on the mounting rod and use
In the positioning table for being easily installed workpiece, the painting device also includes being used for be modified position of the workpiece in positioning table
Adjustment mechanism, the adjustment mechanism have a pair of the contour support bars that can be picked up workpiece, put down；During work, the first motor drives
The mounting rod on carrier chain and the workpiece motion s to be sprayed being placed on mounting rod are moved to stretch out simultaneously to specific station, two support bars
Workpiece is picked up, then put down gently in positioning table, then the second motor driven mounting rod and workpiece rotation thereon, while spray gun pair
The workpiece of rotation is sprayed.
5. Dacroment application as claimed in claim 1, drying integrated device, it is characterised in that：When picking up workpiece, the peace
The distance between the distance between two clamping jaws and two workpiece are adapted in loading board；In workpiece fabrication is transferred, on the installing plate
The distance between two clamping jaws are adapted between adjacent positioned tool in drying unit transport platform automatically under controller action
Distance is adapted.
6. Dacroment drying unit mechanical arm mechanism as claimed in claim 1, it is characterised in that also set on the installing plate
There is the sensor for sensing clamping jaw extreme position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711201478.0A CN107744903B (en) | 2017-11-27 | 2017-11-27 | Dacromet coating and drying integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711201478.0A CN107744903B (en) | 2017-11-27 | 2017-11-27 | Dacromet coating and drying integrated device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107744903A true CN107744903A (en) | 2018-03-02 |
| CN107744903B CN107744903B (en) | 2023-03-17 |
Family
ID=61251925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711201478.0A Active CN107744903B (en) | 2017-11-27 | 2017-11-27 | Dacromet coating and drying integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107744903B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480113A (en) * | 2018-04-19 | 2018-09-04 | 盐城中创环保科技有限公司 | A kind of paint line equipped with drying unit |
| CN108514981A (en) * | 2018-05-31 | 2018-09-11 | 江苏傲达康复合材料股份有限公司 | A kind of carbon fiber racket automatic application product line |
| CN109108477A (en) * | 2018-09-19 | 2019-01-01 | 莆田学院 | A kind of double automatic code marking device of filter |
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| CN104384089A (en) * | 2014-12-02 | 2015-03-04 | 广东长盈精密技术有限公司 | Circular spraying production line |
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| CN206345423U (en) * | 2016-08-31 | 2017-07-21 | 苏州市铂汉塑胶五金有限公司 | A kind of small articles auto arrangement attaching apparatus with image recognition |
| CN206445797U (en) * | 2017-01-16 | 2017-08-29 | 东莞海倍斯机械科技有限公司 | A kind of large-scale horizontal manipulator out of shape |
| CN207756365U (en) * | 2017-11-27 | 2018-08-24 | 苏州达克罗金属制品有限公司 | Dacroment application, drying integrated device |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19741126A1 (en) * | 1997-09-15 | 1999-04-01 | Ingenieurbetrieb Kontech Gmbh | Method of coating the inside of cooling towers etc. |
| CN202729327U (en) * | 2012-06-01 | 2013-02-13 | Abb技术有限公司 | Gripping device and box loading system comprising same |
| CN203380039U (en) * | 2013-06-04 | 2014-01-08 | 江苏奥斯特滤清器制造有限公司 | Automatic spraying device of filter housing |
| CN203345713U (en) * | 2013-06-27 | 2013-12-18 | 北京商驰科技发展有限公司 | Pole lug deviation rectification device |
| JP2015024395A (en) * | 2013-07-29 | 2015-02-05 | タクボエンジニアリング株式会社 | Painting system and painting method using the same |
| CN104384089A (en) * | 2014-12-02 | 2015-03-04 | 广东长盈精密技术有限公司 | Circular spraying production line |
| CN204800643U (en) * | 2015-07-20 | 2015-11-25 | 北京机械工业自动化研究所 | Grab yarn manipulator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480113A (en) * | 2018-04-19 | 2018-09-04 | 盐城中创环保科技有限公司 | A kind of paint line equipped with drying unit |
| CN108480113B (en) * | 2018-04-19 | 2020-06-30 | 盐城中创环保科技有限公司 | Coating production line with drying device |
| CN108514981A (en) * | 2018-05-31 | 2018-09-11 | 江苏傲达康复合材料股份有限公司 | A kind of carbon fiber racket automatic application product line |
| CN109108477A (en) * | 2018-09-19 | 2019-01-01 | 莆田学院 | A kind of double automatic code marking device of filter |
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| Publication number | Publication date |
|---|---|
| CN107744903B (en) | 2023-03-17 |
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