CN207756365U - Dacroment application, drying integrated device - Google Patents

Dacroment application, drying integrated device Download PDF

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Publication number
CN207756365U
CN207756365U CN201721602361.9U CN201721602361U CN207756365U CN 207756365 U CN207756365 U CN 207756365U CN 201721602361 U CN201721602361 U CN 201721602361U CN 207756365 U CN207756365 U CN 207756365U
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China
Prior art keywords
workpiece
guide rail
dacroment
drying
drying unit
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CN201721602361.9U
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Chinese (zh)
Inventor
姚德元
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Suzhou Dacromet Metal Products Co Ltd
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Suzhou Dacromet Metal Products Co Ltd
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Priority to CN201721602361.9U priority Critical patent/CN207756365U/en
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Abstract

The utility model discloses a kind of Dacroment application, drying integrated devices, including painting device, drying unit and the transfer device being arranged between painting device and drying unit, wherein painting device includes ring-shaped conveying chain, more mounting rods, first motor, the second motor and spray gun;Drying unit includes dryer and conveyer belt, is provided with one group of localization tool for disposing workpiece on the conveyor belt;Transfer device includes controller and rack, the first guide rail is offered in rack, crawl structure is installed on the first guide rail, the crawl structure has can be along the clamping portion that the first guide rail moves, the mounting plate being connected with clamping portion, the second guide rail is offered on mounting plate, there are two clamping jaws for installation on the second guide rail.The utility model has effectively filled up the blank that traditional Dacroment manufacturing device processes the large pieces such as brake disc by the coordinated of painting device, drying unit and transfer device, has the advantages that manufacturing cost is low, work efficiency is high, high degree of automation.

Description

Dacroment application, drying integrated device
Technical field
The utility model belongs to Dacroment manufacturing device field more particularly to a kind of Dacroment application, drying integrated dress It sets.
Background technology
Dacroment process for treating surface was invented in 1963 by Diamond Shamork companies of the U.S., was anticorrosive metal A series of a member in system, since it has the advantages that tradition plating are incomparable, so being pushed to the world rapidly after invention Market.Any pickling is not needed when the dacroment process, without passivation, there is the dirts containing zinc, chromium, acid etc. unlike plating Water emission problem.During the dacroment process, the substance of volatilization is almost zero-emission, meets some spies as defined in environmental protection administration Different substance, their content is well below limitation.
Existing brake disc in order to prevent its get rusty, usually antirust oil or carried out at spray painting in brake panel surface coating Reason;Antirust oil is volatile after coating antirust oil, and antirust time is short, oxidizable, and rust-proof effect is poor, and the purpose of antirust is not achieved;And It carries out when spray painting is handled since paint film is than relatively thin, the brake disc after spray painting is stiff crisp, and paint film is easy to be collided with to fall off, and there are still easy Get rusty, be perishable, short life the defects of.However, at present Dacroment painting device only can be suitably used for it is small by zero as screw, bolt Part to big part as brake disc and is not suitable for, therefore worker at the production line can only be completely by virtue of experience to each angle of brake disc Degree carries out hand spray, then on the work transporting to the transport platform of dryer that spraying is finished, therefore labor intensity is big and works Efficiency is very low.
Utility model content
In consideration of it, the utility model provides a kind of Dacroment application, drying integrated device, to fill up the skill in the field Art blank, further increases production efficiency.
Technical solution adopted by the utility model to solve its technical problems is:It is a kind of Dacroment application, drying integrated Device, including painting device, drying unit and the transfer device being arranged between painting device and drying unit.
Wherein, painting device includes being arranged in conplane ring-shaped conveying chain, is arranged at intervals on carrier chain, for pacifying More mounting rods of workpiece to be sprayed are set, the first motor of carrier chain step motion is driven, drive mounting rod and workpiece rotation fortune The second dynamic motor, and to one group of spray gun that workpiece is sprayed.When work, first motor drives the mounting rod on carrier chain And it is placed in workpiece motion s to be sprayed on mounting rod to specific station, then the second motor drives mounting rod and work thereon Part rotates, while spray gun sprays the workpiece of rotation.Above-mentioned mounting rod is vertically arranged with more, thus once-through operation When, the workpiece on more mounting rods can be processed.
Drying unit includes dryer and is arranged in painting device downstream direction and will apply the workpiece that installs to drying The conveyer belt of machine direction transfer is provided with one group of localization tool for disposing workpiece on the conveyor belt.
Transfer device includes controller, and can make the rack of elevating movement and transverse motion, and is offered in rack One guide rail, there are two the crawl structure of synchronization action, which has and can be moved along the first guide rail for installation on the first guide rail Dynamic clamping portion, the mounting plate being connected with clamping portion offer the second guide rail on mounting plate, and being equipped on the second guide rail can edge Second guide rail moves synchronously, for workpiece to be picked up to and is passed to two clamping jaws on drying unit localization tool;Described first Position of the guide rail for tentatively adjusting clamping jaw, position of second guide rail for accurately adjusting clamping jaw;The elevating movement direction, cross The extending direction of shifting movement direction and the first and second guide rail is mutually in 90 ° of settings.To prevent the adjacent workpieces in spray station from spraying When spray coating liquor interfere, therefore the spacing setting of adjacent workpieces is often larger, and in drying station, due to dryer It is only required in design with disposing a certain number of workpiece sizes, thus the spacing of adjacent workpieces at this time is smaller, it is therefore desirable to It is adjusted through transfer device.
To prevent the extra ejection liquid stream that spray gun sprays from being polluted to other regions of device to device, further, It is additionally provided with partition board below spray gun, to increase area of isolation, recessing groove corresponding with mounting rod is offered on partition board, works as installation When bar moves to specific station, partition board stretches out and mounting rod is placed in recessing groove.
In order to recycle extra ejection liquid, aforementioned barriers inclined arrangement in the horizontal plane, wherein partition board is close to mounting rod Side height be higher than side height of the partition board far from mounting rod.Preferably, feed liquid recycling box is additionally provided with below partition board, every The one group of deflector hole communicated with feed liquid recycling box is offered on plate.
Further, there is the positioning table for being easily installed workpiece, the painting device further includes being used on mounting rod The adjustment mechanism that position of the workpiece in positioning table is modified, the adjustment mechanism have one that can pick up workpiece, put down To contour supporting rod;The distance between two supporting rods are more than the outer diameter of positioning table, and are less than workpiece outer diameter.When work, first Mounting rod and the workpiece motion s to be sprayed that are placed on mounting rod on motor driving carrier chain are to specific station, two supporting rods It stretches out and simultaneously picks up workpiece, then put down gently in positioning table, then the second motor drives mounting rod and workpiece rotation thereon, simultaneously Spray gun sprays the workpiece of rotation.
Further, when picking up workpiece, the distance between the distance between two clamping jaws and two workpiece on the mounting plate It is adapted;In transferring workpiece fabrication, the distance between two clamping jaws are adapted to automatically under controller action on the mounting plate It is adapted with the distance between adjacent positioned jig in drying unit transport platform.
To prevent operation troubles, it is additionally provided with the sensor for incuding clamping jaw extreme position on a mounting board.Work as folder Prompt alarm when pawl moves past extreme position, and autostop.
The beneficial effects of the utility model:
The utility model has effectively been filled up tradition and has been reached by the coordinated of painting device, drying unit and transfer device The blank that Crow manufacturing device processes the large pieces such as brake disc, with manufacturing cost is low, work efficiency is high, high degree of automation The advantages of.Wherein painting device drives more mounting rods and workpiece motion s thereon to specific station by first motor, by Second motor drives workpiece rotation so that spray gun only need to can be achieved with whole coatings of workpiece in several positions, be greatly saved The activity duration of spray gun.It is found additionally by experiment, since workpiece will produce instantaneous impulse force under stepper motor drive, so meeting The problems such as there are workpiece position errors, thus it is additionally arranged adjustment mechanism, picked up workpiece again by a pair of contour supporting rod, It puts down again, corrects this error.Transfer device is matched by the lifting of rack, transverse motion and clamping jaw with cooperateing with for controller It closes, one group has been sprayed the workpiece correspondence finished and be passed on the localization tool of drying unit, eliminated what transfer by hand was brought The problems such as position inaccurate, efficiency is low, and homogeneity is poor meets the demand of actual production.
Below with reference to drawings and examples, the utility model is described in detail.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the side view of painting device.
Fig. 3 is the structural schematic diagram of transfer device.
Fig. 4 is transfer device and working condition reference chart.
Specific implementation mode
Embodiment,
Please refer to Fig.1 to 4, a kind of Dacroment application, drying integrated device, including painting device 91, drying unit 92, And the transfer device 93 being arranged between painting device and drying unit.
Wherein, painting device 91 includes:It is arranged in conplane ring-shaped conveying chain 1, be arranged at intervals on carrier chain 1, The more mounting rods 2 for disposing workpiece 4 to be sprayed drive the first motor 3 of 1 step motion of carrier chain, drive 2 He of mounting rod Second motor 5 of 4 rotary motion of workpiece, and to one group of spray gun 6 that workpiece 4 is sprayed.Be additionally provided with below spray gun 6 every Plate 7.Recessing groove 8 corresponding with mounting rod is offered on partition board 7, when mounting rod 2 moves to specific station, partition board 7 is stretched Go out and mounting rod 2 is placed in recessing groove 8.The partition board 7 inclined arrangement in the horizontal plane, wherein partition board 7 is close to mounting rod 2 Side height, be higher than side height of the partition board far from mounting rod 2.There is the peace for being easily installed workpiece on mounting rod 2 Platform 10 is set, the painting device further includes the adjustment mechanism for position of the workpiece in positioning table to be modified, the adjustment The supporting rod 9 that mechanism has a pair that can be picked up workpiece, put down contour.The distance between two supporting rods 9 are more than positioning table 10 Outer diameter, and less than workpiece outer diameter.
When work, mounting rod and the workpiece motion s to be sprayed that are placed on mounting rod on first motor driving carrier chain arrive Specific station, two supporting rods, which stretch out, simultaneously picks up workpiece, then puts down gently in positioning table, then the second motor drive mounting rod and Workpiece rotation thereon, while spray gun sprays the workpiece of rotation.
Drying unit 92 includes:Dryer 94 and it is arranged in painting device downstream direction and the workpiece installed will have been applied The conveyer belt 95 transferred to dryer direction is provided with one group of localization tool 100 for disposing workpiece on conveyer belt 95.
Transfer device 93 is used to spray the localization tool 100 that the workpiece finished is passed to drying unit transport platform by one group On comprising controller, and the rack 101 of elevating movement and transverse motion can be made;It is offered in the rack for preliminary The first guide rail 102 for adjusting mechanical arm mechanism position, there are two the crawl structures of synchronization action for installation on the first guide rail 102 103。
Crawl structure 103 has:Can be along the clamping portion 104 that the first guide rail 102 moves, the installation being connected with clamping portion 104 Plate 105, offer on mounting plate 105 with the second guide rail 106 for accurately adjusting mechanical arm mechanism position, in the second guide rail Being equipped on 106 can move synchronously along the second guide rail, for workpiece to be picked up to and is passed to two in the transport platform of drying unit A clamping jaw 107.
The extending direction in above-mentioned elevating movement direction, transverse motion direction and the first and second guide rail is mutually in 90 ° of settings.
When picking up workpiece, the distance between two workpiece of the distance between two clamping jaws 107 S1 is adapted on mounting plate; It transfers in workpiece fabrication, the distance between two clamping jaws are adapted to automatically under controller action on mounting plate conveys with drying unit The distance between adjacent positioned jig S2 is adapted on platform.
To prevent operation troubles, it is additionally provided with the sensor for incuding clamping jaw extreme position on a mounting board.Work as folder Prompt alarm when pawl moves past extreme position, and autostop.
The above is only the preferred embodiment to utility model, is not defined to the range of utility model, therefore Under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are to construction described in the utility model, spy The equivalence changes or decoration that sign and principle are made, should all fall into the scope of protection of the utility model.

Claims (6)

1. a kind of Dacroment application, drying integrated device, including painting device, drying unit and setting are in painting device and baking Transfer device between equipment for drying, it is characterised in that:
The painting device includes being arranged in conplane ring-shaped conveying chain, is arranged at intervals on carrier chain, is waited for for disposing More mounting rods of spraying workpiece, the first motor of driving carrier chain step motion, driving mounting rod and workpiece rotary motion Second motor, and to one group of spray gun that workpiece is sprayed;
The drying unit includes dryer and is arranged in painting device downstream direction and will apply the workpiece that installs to drying The conveyer belt of machine direction transfer is provided with one group of localization tool for disposing workpiece on the conveyor belt;
The transfer device includes controller, and can make the rack of elevating movement and transverse motion, and is offered in rack One guide rail, there are two the crawl structure of synchronization action, which has and can be moved along the first guide rail for installation on the first guide rail Dynamic clamping portion, the mounting plate being connected with clamping portion offer the second guide rail on mounting plate, and being equipped on the second guide rail can edge Second guide rail moves synchronously, for workpiece to be picked up to and is passed to two clamping jaws on drying unit localization tool;Described first Position of the guide rail for tentatively adjusting clamping jaw, position of second guide rail for accurately adjusting clamping jaw;The elevating movement direction, cross The extending direction of shifting movement direction and the first and second guide rail is mutually in 90 ° of settings.
2. Dacroment application as described in claim 1, drying integrated device, it is characterised in that:It is described also to be set below spray gun It is equipped with partition board, recessing groove corresponding with mounting rod is offered on partition board.
3. Dacroment application as claimed in claim 2, drying integrated device, it is characterised in that:The partition board is in the horizontal plane Inclined arrangement, wherein partition board are higher than side height of the partition board far from mounting rod close to the side height of mounting rod.
4. Dacroment application as described in claim 1, drying integrated device, it is characterised in that:Have on the mounting rod and uses In the positioning table for being easily installed workpiece, the painting device further includes for position of the workpiece in positioning table to be modified Adjustment mechanism, the supporting rod which has a pair that can be picked up workpiece, put down contour.
5. Dacroment application as described in claim 1, drying integrated device, it is characterised in that:When picking up workpiece, the peace The distance between the distance between two clamping jaws and two workpiece are adapted in loading board;In transferring workpiece fabrication, on the mounting plate The distance between two clamping jaws are adapted under controller action between adjacent positioned jig in drying unit transport platform automatically Distance is adapted.
6. Dacroment application as described in claim 1, drying integrated device, which is characterized in that be additionally provided on the mounting plate Sensor for incuding clamping jaw extreme position.
CN201721602361.9U 2017-11-27 2017-11-27 Dacroment application, drying integrated device Active CN207756365U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721602361.9U CN207756365U (en) 2017-11-27 2017-11-27 Dacroment application, drying integrated device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721602361.9U CN207756365U (en) 2017-11-27 2017-11-27 Dacroment application, drying integrated device

Publications (1)

Publication Number Publication Date
CN207756365U true CN207756365U (en) 2018-08-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721602361.9U Active CN207756365U (en) 2017-11-27 2017-11-27 Dacroment application, drying integrated device

Country Status (1)

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CN (1) CN207756365U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107744903A (en) * 2017-11-27 2018-03-02 苏州达克罗金属制品有限公司 Dacroment application, drying integrated device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107744903A (en) * 2017-11-27 2018-03-02 苏州达克罗金属制品有限公司 Dacroment application, drying integrated device
CN107744903B (en) * 2017-11-27 2023-03-17 苏州达克罗金属制品有限公司 Dacromet coating and drying integrated device

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