CN107731501A - High-precision magnetic core assembles point gum machine - Google Patents

High-precision magnetic core assembles point gum machine Download PDF

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Publication number
CN107731501A
CN107731501A CN201710618902.5A CN201710618902A CN107731501A CN 107731501 A CN107731501 A CN 107731501A CN 201710618902 A CN201710618902 A CN 201710618902A CN 107731501 A CN107731501 A CN 107731501A
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CN
China
Prior art keywords
magnetic core
skeleton
flour milling
streamline
feeding manipulator
Prior art date
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Granted
Application number
CN201710618902.5A
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Chinese (zh)
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CN107731501B (en
Inventor
阮诗扬
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JANOHIG ELECTRONICS TECHNOLOGY Co Ltd
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JANOHIG ELECTRONICS TECHNOLOGY Co Ltd
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Priority to CN201710618902.5A priority Critical patent/CN107731501B/en
Publication of CN107731501A publication Critical patent/CN107731501A/en
Application granted granted Critical
Publication of CN107731501B publication Critical patent/CN107731501B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means

Abstract

The present invention discloses a kind of high-precision magnetic core assembling point gum machine, including organic frame, rotating-table apparatus, magnetic core feeding manipulator, magnetic core correction mould, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, the empty material detection means of mould, magnetic core charging streamline, magnetic core reclaimer robot, feeding jig and skeleton charging streamline;Rotating-table apparatus is utilized by coordinating, magnetic core feeding manipulator, magnetic core corrects mould, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, the empty material detection means of mould, magnetic core feeds streamline, magnetic core reclaimer robot, feeding jig and skeleton charging streamline realize the automatic charging of magnetic core and skeleton, dispensing, the process such as assembling and blanking, it instead of the mode manually of tradition, substantially increase production efficiency, good product consistency, it ensure that product quality, and expended beneficial to manpower is reduced, reduce cost.

Description

High-precision magnetic core assembles point gum machine
Technical field
The present invention relates to magnetic core to assemble art, refers in particular to a kind of high-precision magnetic core assembling point gum machine.
Background technology
Magnetic core refers to a kind of sintering magnetic metal oxide being made up of various iron oxide mixtures.For example, manganese-zinc-iron oxygen Body and nickel-zinc ferrite are typical magnetic core array materials.Manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, And there is more low-loss characteristic.Nickel-zinc ferrite has the characteristics such as high unit area impedance, low magnetic permeability less than hundreds of.Iron Ferrite core is used in the coil and transformer of various electronic equipments.
, it is necessary to which the skeleton of belt coil and two magnetic cores are assembled in into one in the production process of the products such as transformer, inductor Rise, in the prior art, these processes are by manually completing, low production efficiency, and labor intensive, and cost is high.
The content of the invention
In view of this, in view of the existing deficiencies of the prior art, its main purpose is to provide a kind of high-precision magnetic core to the present invention Point gum machine is assembled, it is high that it can effectively solve the problems, such as that existing magnetic core assembling has low efficiency, labor intensive and cost.
To achieve the above object, the present invention is using following technical scheme:
A kind of high-precision magnetic core assembling point gum machine, including organic frame, rotating-table apparatus, magnetic core feeding manipulator, magnetic core correction mould, The empty material detection means of skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, mould, magnetic Core charging streamline, magnetic core reclaimer robot, feeding jig and skeleton charging streamline;
The frame has workbench, and planar magnetic core Material Staging Area and flour milling magnetic core Material Staging Area are provided with the workbench;
The rotating-table apparatus includes rotating disk and drive mechanism, and the rotating disk is horizontally placed on workbench, and the drive mechanism is arranged at On workbench, drive mechanism drives rotating disk to rotate, and the surface periphery of rotating disk is evenly equipped with multiple assembled fixtures, each assembled fixture On be at least arranged with a planar magnetic core placement position and a flour milling magnetic core placement position;
The magnetic core feeding manipulator, magnetic core correction mould, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core kludge The empty material detection means of tool hand, blanking mechanical hand and mould may be contained within workbench, magnetic core feeding manipulator, magnetic core correction mould The empty material detection dress of tool, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand and mould Successively arrange setting in top by the side of rotating disk and along the rotation direction of rotating disk;
The magnetic core charging streamline be arranged on workbench, magnetic core charging streamline input be located at planar magnetic core Material Staging Area with By the side of flour milling magnetic core Material Staging Area, the output end of magnetic core charging streamline is located at by the side of magnetic core feeding manipulator;The magnetic core Reclaimer robot is arranged at by the side of planar magnetic core Material Staging Area and flour milling magnetic core Material Staging Area and positioned at the defeated of magnetic core charging streamline Enter the top at end;The feeding jig is arranged at the output end of magnetic core charging streamline, and skeleton charging streamline is arranged at On workbench, the output end of magnetic core charging streamline is located at by the side of skeleton feeding manipulator.
As a kind of preferred scheme, planar magnetic core garbage area and flour milling magnetic core garbage area are additionally provided with the workbench, The planar magnetic core Material Staging Area and planar magnetic core garbage area are located at the side of magnetic core charging streamline, the flour milling magnetic core Material Staging Area and mill Face magnetic core garbage area is located at the opposite side of magnetic core charging streamline, and the magnetic core reclaimer robot is located at planar magnetic core Material Staging Area peace Between the magnetic core garbage area of face, and magnetic core reclaimer robot is also between flour milling magnetic core Material Staging Area and flour milling magnetic core garbage area.
As a kind of preferred scheme, magnetic core charging streamline includes two magnetic core feed channels, two magnetic core feed channels that This is be arranged in parallel, and belt conveyor is provided with each magnetic core feed channel, and two belt conveyors are synchronously transported by same motor driven Turn.
As a kind of preferred scheme, two aforesaid plane magnetic cores placement position and two foregoing flour millings are provided with the assembled fixture Magnetic core disposes position.
As a kind of preferred scheme, the skeleton charging streamline includes skeleton feed channel, is set in the skeleton feed channel Belt conveyor is equipped with, the belt conveyor is operated by motor driven.
As a kind of preferred scheme, the output end of the skeleton charging streamline is provided with skeleton reclaimer robot, the bone Feeding transfer tool is provided with by the side of frame reclaimer robot, the feeding transfer tool is located at by the side of skeleton feeding manipulator.
As a kind of preferred scheme, blanking transfer tool is provided with by the side of the blanking mechanical hand.
The present invention has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technical proposal Understand:
By coordinating mould, skeleton feeding manipulator, center pillar dispensing are corrected using rotating-table apparatus, magnetic core feeding manipulator, magnetic core The empty material detection means of device, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, mould, magnetic core charging streamline, magnetic core reclaimer Tool hand, feeding jig and skeleton charging streamline realize automatic charging, dispensing, assembling and blanking of magnetic core and skeleton etc. Process, the mode manually of tradition is instead of, substantially increase production efficiency, good product consistency, ensure that product matter Amount, and expended beneficial to manpower is reduced, reduce cost.
More clearly to illustrate the architectural feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair It is bright to be described in detail.
Brief description of the drawings
Fig. 1 is the schematic perspective view of the preferred embodiments of the invention;
Fig. 2 is the schematic perspective view of another angle of the preferred embodiments of the invention;
Fig. 3 is the top view of the preferred embodiments of the invention;
Fig. 4 is the enlarged diagram of the preferred embodiments of the invention turntable device;
Fig. 5 is the enlarged diagram of magnetic core reclaimer robot in the preferred embodiments of the invention;
Fig. 6 is the enlarged diagram of magnetic core feeding manipulator in the preferred embodiments of the invention;
Fig. 7 is the enlarged diagram of feeding jig in the preferred embodiments of the invention;
Fig. 8 is the enlarged diagram of magnetic core charging streamline in the preferred embodiments of the invention.
Accompanying drawing identifier declaration:
A, frame a1, workbench
A2, planar magnetic core Material Staging Area a3, flour milling magnetic core Material Staging Area
A4, planar magnetic core garbage area a5, flour milling magnetic core garbage area
B, rotating-table apparatus b1, rotating disk
B2, drive mechanism c, magnetic core feeding manipulator
D, magnetic core correction mould e, skeleton feeding manipulator
F, center pillar point glue equipment g, flour milling magnetic core assembly mechanical hand
H, the empty material detection means of blanking mechanical hand i, mould
J, magnetic core charging streamline j1, magnetic core feed channel
J2, belt conveyor j3, motor
K, magnetic core reclaimer robot l, feeding jig
M, skeleton charging streamline m1, skeleton feed channel
M2, belt conveyor m3, motor
N, assembled fixture n1, planar magnetic core placement position
N2, flour milling magnetic core placement position p, skeleton reclaimer robot
Q, feeding transfer tool r, blanking transfer tool.
Embodiment
It refer to shown in Fig. 1 to Fig. 8, that show the concrete structure of the preferred embodiments of the invention, including organic frame A, rotating-table apparatus b, magnetic core feeding manipulator c, magnetic core correction mould d, skeleton feeding manipulator e, center pillar point glue equipment f, flour milling The empty material detection means i of magnetic core assembly mechanical hand g, blanking mechanical hand h, mould, magnetic core charging streamline j, magnetic core reclaimer robot K, feeding jig l and skeleton charging streamline m.
Frame a has workbench a1, and planar magnetic core Material Staging Area a2 and flour milling magnetic core stock are provided with workbench a1 Area a3, in the present embodiment, planar magnetic core garbage area a4 and flour milling magnetic core garbage area a5 are additionally provided with the workbench a1.
Rotating-table apparatus b includes rotating disk b1 and drive mechanism b2, and rotating disk b1 is horizontally placed on workbench a1, the drive Motivation structure b2 is arranged on workbench a1, and drive mechanism b2 drives rotating disk b1 to rotate, and rotating disk b1 surface periphery be evenly equipped with it is more Planar magnetic core placement position n1 and flour milling magnetic core placement position n2 are at least arranged with individual assembled fixture n, each assembled fixture n. In the present embodiment, the foregoing flour milling magnetic core placements of two aforesaid plane magnetic cores placement position n1 and two are provided with the assembled fixture n Position n2, such each assembled fixture n once can be assembled two products, improve working effect.
Magnetic core feeding manipulator c, magnetic core correction mould d, skeleton feeding manipulator e, center pillar point glue equipment f, flour milling magnetic Core assembly mechanical hand g, blanking mechanical hand h and the empty material detection means i of mould may be contained within workbench a1, magnetic core feeding manipulator C, magnetic core correction mould d, skeleton feeding manipulator e, center pillar point glue equipment f, flour milling magnetic core assembly mechanical hand g, blanking mechanical hand h It is located at top by rotating disk b1 side with the empty material detection means i of mould and is arranged successively along rotating disk b rotation direction.
Magnetic core charging streamline j is arranged on workbench a1, and magnetic core charging streamline j input is located at planar magnetic core By Material Staging Area a2 and flour milling magnetic core Material Staging Area a3 side, magnetic core charging streamline j output end is located at magnetic core feeding manipulator c Side by;In the present embodiment, the planar magnetic core Material Staging Area a2 and planar magnetic core garbage area a4 is located at magnetic core charging streamline j's Side, flour milling magnetic core Material Staging Area a3 and flour milling magnetic core garbage area a5 are located at magnetic core charging streamline j opposite side.It is specific and Speech, as shown in figure 8, magnetic core charging streamline j includes two magnetic core feed channel j1, two magnetic core feed channel j1 are parallel to each other to be set Put, and belt conveyor j2, two belt conveyor j2 are provided with each magnetic core feed channel j1 synchronous fortune is driven by same motor j3 Turn.
Magnetic core reclaimer robot k is arranged at by planar magnetic core Material Staging Area a2 and flour milling magnetic core Material Staging Area a3 side and is located at The top of magnetic core charging streamline j input;In the present embodiment, magnetic core reclaimer robot k is located at planar magnetic core stock Between area a2 and planar magnetic core garbage area a4, and magnetic core reclaimer robot k is also located at flour milling magnetic core Material Staging Area a3 and flour milling magnetic core Between garbage area a5.
Feeding jig l is arranged at magnetic core charging streamline k output end, and skeleton charging streamline m is arranged at On workbench a1, magnetic core charging streamline j output end is located at by skeleton feeding manipulator e side.In the present embodiment, it is described Skeleton charging streamline m includes skeleton feed channel m1, is provided with belt conveyor m2 in skeleton feed channel m1, the belt conveyor M2 is driven by motor m3 and operated.Also, the output end of the skeleton charging streamline m is provided with skeleton reclaimer robot p, the bone Feeding transfer tool q is provided with by frame reclaimer robot p side, feeding transfer tool q is located at skeleton feeding manipulator e side It is other.In addition, blanking transfer tool r is provided with by the side of the blanking mechanical hand h.
The course of work that the present embodiment is described in detail is as follows:
During work, planar magnetic core and flour milling magnetic core with assembling are respectively placed in planar magnetic core Material Staging Area a2 and flour milling magnetic core Material Staging Area A3, skeleton are placed on skeleton charging streamline m;Then, by control system(Do not show in figure)Control rotating-table apparatus b, magnetic core feeding Manipulator c, magnetic core correction mould d, skeleton feeding manipulator e, center pillar point glue equipment f, flour milling magnetic core assembly mechanical hand g, blanking The empty material detection means i of manipulator h, mould, magnetic core charging streamline j, magnetic core reclaimer robot k, feeding jig l and skeleton The mating reactions such as streamline m are fed, first, planar magnetic core and flour milling magnetic core is taken out and put respectively by magnetic core feeding manipulator c Put on magnetic core charging streamline j, planar magnetic core and flour milling magnetic core are fed forward supreme material positioning mould by magnetic core charging streamline j Has l, feeding jig l positions to planar magnetic core and flour milling magnetic core, and then, magnetic core feeding manipulator c is by planar magnetic core In the planar magnetic core placement position n1 and flour milling magnetic core placement position n2 that capture and be put on assembled fixture n respectively with flour milling magnetic core, connect , rotating-table apparatus b work so that assembled fixture n is successively by magnetic core correction mould d, skeleton feeding manipulator e, center pillar dispensing The empty material detection means i of device f, flour milling magnetic core assembly mechanical hand g, blanking mechanical hand h and mould, the magnetic core correct mould d to flat Face magnetic core and flour milling magnetic core are corrected, and then, skeleton is fed and captured on streamline m by the skeleton feeding manipulator e from skeleton And be put on planar magnetic core, the center pillar point glue equipment f carries out dispensing, the flour milling magnetic core assembly mechanical hand to the center pillar of planar magnetic core Flour milling magnetic core is picked up and be assembled on planar magnetic core by g constitutes finished product, and blanking mechanical hand h is by finished product from assembled fixture n Remove, the empty material detection means i of the mould detects to assembled fixture n, to ensure that assembled fixture n is empty.In this way, under One circulation.
The design focal point of the present invention is:By coordinating mould is corrected using rotating-table apparatus, magnetic core feeding manipulator, magnetic core The empty material detection dress of tool, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, mould Put, magnetic core charging streamline, magnetic core reclaimer robot, feeding jig and skeleton charging streamline realize magnetic core and skeleton The process such as automatic charging, dispensing, assembling and blanking, instead of the mode manually of tradition, substantially increase production effect Rate, good product consistency, product quality is ensure that, and expended beneficial to manpower is reduced, reduce cost.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention, Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the present invention is made to above example, still Belong in the range of technical solution of the present invention.

Claims (7)

  1. A kind of 1. high-precision magnetic core assembling point gum machine, it is characterised in that:Including organic frame, rotating-table apparatus, magnetic core feeding manipulator, Magnetic core correction mould, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand, mould are empty Expect detection means, magnetic core charging streamline, magnetic core reclaimer robot, feeding jig and skeleton charging streamline;
    The frame has workbench, and planar magnetic core Material Staging Area and flour milling magnetic core Material Staging Area are provided with the workbench;
    The rotating-table apparatus includes rotating disk and drive mechanism, and the rotating disk is horizontally placed on workbench, and the drive mechanism is arranged at On workbench, drive mechanism drives rotating disk to rotate, and the surface periphery of rotating disk is evenly equipped with multiple assembled fixtures, each assembled fixture On be at least arranged with a planar magnetic core placement position and a flour milling magnetic core placement position;
    The magnetic core feeding manipulator, magnetic core correction mould, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core kludge The empty material detection means of tool hand, blanking mechanical hand and mould may be contained within workbench, magnetic core feeding manipulator, magnetic core correction mould The empty material detection dress of tool, skeleton feeding manipulator, center pillar point glue equipment, flour milling magnetic core assembly mechanical hand, blanking mechanical hand and mould Successively arrange setting in top by the side of rotating disk and along the rotation direction of rotating disk;
    The magnetic core charging streamline be arranged on workbench, magnetic core charging streamline input be located at planar magnetic core Material Staging Area with By the side of flour milling magnetic core Material Staging Area, the output end of magnetic core charging streamline is located at by the side of magnetic core feeding manipulator;The magnetic core Reclaimer robot is arranged at by the side of planar magnetic core Material Staging Area and flour milling magnetic core Material Staging Area and positioned at the defeated of magnetic core charging streamline Enter the top at end;The feeding jig is arranged at the output end of magnetic core charging streamline, and skeleton charging streamline is arranged at On workbench, the output end of magnetic core charging streamline is located at by the side of skeleton feeding manipulator.
  2. 2. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:It is additionally provided with the workbench Planar magnetic core garbage area and flour milling magnetic core garbage area, the planar magnetic core Material Staging Area and planar magnetic core garbage area are located at magnetic core and enter stream The side of waterline, the flour milling magnetic core Material Staging Area and flour milling magnetic core garbage area are located at the opposite side of magnetic core charging streamline, the magnetic core Reclaimer robot is between planar magnetic core Material Staging Area and planar magnetic core garbage area, and magnetic core reclaimer robot is also located at flour milling magnetic Between core Material Staging Area and flour milling magnetic core garbage area.
  3. 3. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:The magnetic core feeds streamline bag Two magnetic core feed channels have been included, two magnetic core feed channels are set parallel to each other, and are provided with belt conveyor in each magnetic core feed channel, Two belt conveyors are by same motor driven run-in synchronism.
  4. 4. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:It is provided with the assembled fixture Two aforesaid plane magnetic cores dispose position and two foregoing flour milling magnetic core placement positions.
  5. 5. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:The skeleton feeds streamline bag Skeleton feed channel has been included, has been provided with belt conveyor in the skeleton feed channel, the belt conveyor is operated by motor driven.
  6. 6. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:The skeleton charging streamline Output end is provided with skeleton reclaimer robot, is provided with feeding transfer tool by the side of the skeleton reclaimer robot, in the feeding Turn tool to be located at by the side of skeleton feeding manipulator.
  7. 7. high-precision magnetic core assembling point gum machine according to claim 1, it is characterised in that:By the side of the blanking mechanical hand It is provided with blanking transfer tool.
CN201710618902.5A 2017-07-26 2017-07-26 High-precision magnetic core assembly dispensing machine Active CN107731501B (en)

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CN107731501B CN107731501B (en) 2024-04-02

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CN108766745A (en) * 2018-04-25 2018-11-06 东莞市键环自动化设备科技有限公司 A kind of transformer assembling and encapsulated integral machine
CN108766745B (en) * 2018-04-25 2023-11-21 东莞市键环自动化设备科技有限公司 Transformer assembly and rubber coating all-in-one
CN113077982A (en) * 2021-03-31 2021-07-06 成都金之川电子有限公司 Automatic assembly system and method for superposed transformer
CN113077982B (en) * 2021-03-31 2022-11-08 成都金之川电子有限公司 Automatic assembly system and method for superposed transformer

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