CN107719811A - A kind of brake block boxing system and its control flow - Google Patents
A kind of brake block boxing system and its control flow Download PDFInfo
- Publication number
- CN107719811A CN107719811A CN201711004607.7A CN201711004607A CN107719811A CN 107719811 A CN107719811 A CN 107719811A CN 201711004607 A CN201711004607 A CN 201711004607A CN 107719811 A CN107719811 A CN 107719811A
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- Prior art keywords
- brake block
- flow line
- material flow
- carton
- machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
A kind of brake block boxing system, including material flow line, the material flow line are integrally arranged in a ring；Brake block feeding area, the brake block feeding area are located at the top of brake block transport section on material flow line；Carton feeding area, the carton feeding area are located at the top of material flow line upper paper box transport section；Control module；Also include material stacking machine, the material stacking machine is arranged in brake block transport section；Automatic boxing machine, the automatic boxing machine are arranged at the intersection between brake block transport section and transporting paper section；Cartoning sealing machine；First strapper and/or the second strapper；Robot with clamp for stacking；Automatic pallet machine；Finished product reserved place, the finished product reserved place are located at the end of material line.The present invention have simple and reasonable, boxing efficiency is high, labor intensity reduces, cost of labor is reduced, automaticity is high, error rate is low, dependable performance, it is easy to operate the characteristics of.
Description
Technical field
The present invention relates to a kind of brake block packing production chain, more particularly to a kind of brake block boxing system and its control
Flow.
Background technology
The carrying loading and unloading of brake block work typically by being accomplished manually in the prior art, but because quality of brake pad compares
Weight, so the labor intensity of worker is larger and is easy to break brake block when working or phenomena such as brake block pounds pin, for a long time
So the personal safety of worker can be made to be on the hazard, and breaking brake block can cause yields to reduce；Further, since need work
People complete all working, it is therefore desirable to worker's number it is more, cause cost of labor to increase.Chinese patent literature number
CN102913578A disclosed a kind of production system of brake block on 2 6th, 2013, specifically disclosed：Match weighted rub
Material is wiped, steel back is cleaned, ball blast, the glue spraying in steel back, then electricity consumption hot blast after friction material and steel back are suppressed with press
Drying box is heated, polishing, flat stone mill, then as needed fluting chamfering, by whole brake block carry out ablation
Processing and spraying line, then packed on brake block after riveting accessories, stamp.Which disclose the production system of brake block includes
Packaging process, the packaging process are exactly integrally to need worker to complete, that is, drawbacks described above be present, it is therefore necessary to do and further change
Enter.
The content of the invention
The purpose of the present invention aim to provide it is a kind of it is simple and reasonable, boxing efficiency is high, labor intensity reduces, cost of labor
Reduce, automaticity is high, error rate is low, dependable performance, easy to operate brake block boxing system and its control flow,
To overcome weak point of the prior art.
A kind of brake block boxing system designed by this purpose, including
Material flow line, for brake block to be transported to different station, the material flow line is integrally arranged in a ring；
Brake block feeding area, to provide required locus on brake block feeding to material flow line, the brake block feeding area
The top of brake block transport section on material flow line；
Carton feeding area, to provide required locus on carton feeding to material flow line, the carton feeding area is located at thing
Streamline upper paper box transports the top of section；
Control module, for performing instructions and completing whole vanning control；
It is characterized in that：Also include what is set gradually along the transporting direction of material flow line
Material stacking machine, for each individually brake block stacking to be got up and its feeding to brake block is transported into section, the stack
Machine is arranged in brake block transport section；
Automatic boxing machine, for brake block to be positioned in carton, the automatic boxing machine be arranged at brake block transport section with
Intersection between transporting paper section；
Cartoning sealing machine, for carrying out joint sealing to the carton for being fully loaded with brake block；
First strapper and/or the second strapper, the first strapper are used to the carton for completing joint sealing laterally tie up,
Second strapper is used to tie up the carton progress longitudinal direction for completing joint sealing, and the carton for completing the fully loaded brake block after tying up forms dress
Case finished product；
Robot with clamp for stacking, using clamp for stacking by it is a number of vanning finished product stacking on supporting plate formed into
Product stacking tower；
Automatic pallet machine, for by supporting plate feeding to material flow line；
Finished product reserved place, for placing the region of finished product stacking tower, the finished product reserved place is located at the end of material line.
Also include being used for the case unpacker carton of folded state being launched on casing and feeding to material flow line, the case unpacker
It is connected in carton feeding area and with the top of transporting paper section.
First strapper and the second strapper are set simultaneously when, mutual position is interchangeable, and sets each other
Have and carry out 90 degree of 90 degree of turning machines turned to for the first carton tied up will to be completed, 90 degree of turning machines are arranged at material flow line
On.
The labelling machine for being labelled to carton is provided between the robot and automatic boxing machine, the labelling machine is set
It is placed on material flow line.
Automatic be provided between pallet machine and finished product reserved place wears sword formula for what is packed to finished product stacking tower
Baling press, this is worn sword formula baling press and is arranged on material flow line.
Described wear is provided between sword formula baling press and finished product reserved place for being carried out to the finished product stacking tower for completing packing
The automatic wrapping machine of thinfilms, the automatic wrapping machine are arranged on material flow line.
The material flow line is divided into preceding transport section and rear transport section, the end of preceding transport section and the beginning of rear transport section
End is mutually connected；Brake block transports section and transporting paper section branch at the top of preceding transport section；Wherein, cartoning sealing machine, first are tied up
Before machine, 90 degree of turning machines, labelling machine and the second strapper are set in turn in transport section, robot is arranged at preceding transport section
End, automatic pallet machine are arranged at the top of rear transport section, wear sword formula baling press and automatic wrapping machine be set in turn in after transport
On defeated part, finished product reserved place is located at rear transport section end.
The control flow of above-mentioned brake block boxing system, it is characterised in that：Comprise the following steps
A. feeding：By brake block feeding to brake block transport section transported, brake block transport section by brake block transport to
Material stacking machine, material stacking machine are stacked together by a number of brake block；
B. case：Some brake blocks and carton stacked together reach automatic boxing machine simultaneously, and automatic boxing machine is by layer
Some brake blocks stacked uniformly load in carton, and the carton of fully loaded brake block is put back on material flow line；
C. joint sealing：Carry out joint sealing to fully loaded carton, during joint sealing, carton is all the time without departing from material flow line；
D. tie up：The carton for completing joint sealing is laterally and/or longitudinally tied up, forms vanning finished product, during tying up,
Carton is all the time without departing from material flow line；
E. stacking：Automatic pallet machine detects there is supporting plate on material flow line, robot starts by supporting plate feeding to material flow line
Vanning finished product is formed into finished product stacking tower toward stacking on supporting plate, during finished product stacking to certain amount of casing, now, material flow line passes through
Supporting plate is by finished product stacking tower whole Transporting to subsequent processing；
F. carry：It is to be handled that each finished product stacking tower is positioned over finished product reserved place.
Wherein, in step E, to be checked to measure on material flow line when having supporting plate, robot could carry out stacking work；Treat finished product code
Pile tower to subsequent processing transport when, automatic pallet machine is toward supplementing supporting plate on material flow line.
Work of the present invention according to needed for vanning sets corresponding function device, and each function device is arranged on material flow line,
Make the vanning streamline that full-automatic work is integrally formed, with the continual vanning work for realizing brake block, it automates journey
Degree is high, thus boxing efficiency greatly improves, and labor intensity is reduced, while quality of casing gets a promotion；Further, since realize
The automatically working of high level, therefore required number of workers when the system works greatly reduces, and effectively reduces artificial
Cost, and the working condition of each function device makes more reliable performance, error rate reduces by computer monitor, control.
Brief description of the drawings
Fig. 1 is the schematic perspective view of one embodiment of the invention.
Fig. 2 is the top view of one embodiment of the invention.
Fig. 3 is the workflow diagram of one embodiment of the invention.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described.
Referring to Fig. 1-Fig. 3, this brake block boxing system includes
Material flow line, for brake block to be transported to different station, the material flow line is integrally arranged in a ring, and is divided into preceding transport
Part and rear transport section, the end of preceding transport section is mutually connected with the top of rear transport section；The top of preceding transport section point
Branch has brake block transport section and transporting paper section；
Control module, for performing instructions and completing whole vanning control；
In addition, also include what is set gradually respectively along the transporting direction of material flow line
Brake block feeding area 1, to provide required locus on brake block feeding to material flow line, the brake block feeding area
1 positioned at the top of brake block transport section on material flow line；
Carton feeding area 3, to provide required locus on carton feeding to material flow line, the carton feeding area 3 is located at
Material flow line upper paper box transports the top of section；It is provided with carton feeding area 3 for the carton of folded state to be launched into casing simultaneously
Case unpacker 4 on feeding to material flow line, the case unpacker 4 are connected with the top of transporting paper section；
Automatic boxing machine 5, for brake block to be positioned in carton, the automatic boxing machine 5 is arranged at brake block transport section
With the intersection between transporting paper section；It is provided between brake block feeding area 1 and automatic boxing machine 5 for individually being stopped each
Car lamella gathers into folds and the material stacking machine 2 on its feeding to brake block transport section, the material stacking machine 2 is arranged at into brake block transport section
On；
Cartoning sealing machine 6, for carrying out joint sealing to the carton for being fully loaded with brake block, before the cartoning sealing machine 6 is arranged in transport section；
First strapper 7, for the carton for completing joint sealing laterally tie up, first strapper 7 is arranged at preceding fortune
On defeated part；
90 degree of turning machines 8, for the carton for completing to tie up for the first time to be carried out into 90 degree of steerings, 90 degree of turning machines 8 are set
In in preceding transport section；
Labelling machine 9, for being labelled to carton, before the labelling machine 9 is arranged in transport section；
Second strapper 10, tied up for carrying out longitudinal direction to the carton for completing joint sealing and labeling, after completion second is tied up
The carton of fully loaded brake block is vanning finished product A, before second strapper 10 is arranged in transport section；
Robot 13 with clamp for stacking 12, using clamp for stacking 12 by a number of vanning finished product A stackings in supporting plate T
Upper formation finished product stacking tower B, the end of transport section before the robot 13 is arranged at；
Automatic pallet machine 11, for supporting plate T feedings to material flow line, the automatic pallet machine 11 to be arranged at into rear transport section
Top；
Sword formula baling press 14 is worn, for being packed to finished product stacking tower B, this is worn after sword formula baling press 14 is arranged at and transported
On part；
Automatic wrapping machine 15, for carrying out thinfilms to the finished product stacking tower B for completing packing, the automatic wrapping machine 15 is set
It is placed in rear transport section；
Finished product reserved place 16, for placing finished product stacking tower B region, the finished product reserved place 16 is located at rear transport section
End.
Furtherly, in brake block transport section, two is set between material stacking machine 2 and brake block feeding area 1 while is run
Supply line, to improve the freight volume of single brake block, and then improve stack efficiency；Material stacking machine 2 is arranged at the friendship of two supply lines
At remittance.The feeding work of the carton of brake block and folded state is finished artificially, if necessary can applied robot's completion.
Furtherly, the position of the first strapper 7 and the second strapper 10 is interchangeable.
The control flow of above-mentioned brake block boxing system comprises the following steps
A. feeding：Brake block feeding to brake block transport section is transported, brake block transport section transports brake block first
Transport to material stacking machine 2, material stacking machine 2 by a number of brake block it is stacked together after be placed back into brake block transport section and continue to transport
It is defeated；By on the carton feeding of folded state to case unpacker 4, the carton of folded state is launched into casing by case unpacker 4, and will thereon
Material to transporting paper section is transported；
B. case：Some brake blocks stacked together and the carton of expansion reach automatic boxing machine 5, automatic boxing simultaneously
Machine 5 uniformly loads some brake blocks stacked together in carton, and by the carton of fully loaded brake block put back on material flow line after
Reforwarding is defeated；
C. joint sealing：Cartoning sealing machine 6 carries out joint sealing to fully loaded carton, and during joint sealing, carton is all the time without departing from material flow line；
D. tie up for the first time：First strapper 7 to the carton for completing joint sealing laterally tie up, during tying up, carton
All the time without departing from material flow line；
E. turn to：90 degree of turning machines 8 carry out 90 degree to the carton for completing to tie up for the first time and turned to, in steering procedure, carton
All the time without departing from material flow line；
F. label：Labelling machine 9 to complete 90 degree turn to cartons label, in poster process, carton all the time without departing from
Material flow line；
G. tie up for the second time：Second strapper 10 carries out longitudinal direction to the carton for completing joint sealing and labeling and tied up, and ties up process
In, carton is all the time without departing from material flow line；Complete the carton after tying up for the second time and form vanning finished product A；
H. stacking：Automatic pallet machine 11 is by supporting plate T feedings to material flow line, after having supporting plate T on material flow line is detected, machine
Device people 13 start will vanning finished product A toward stacking supporting plate T on, formation finished product stacking tower B during finished product A stackings to certain amount of casing,
Now, material flow line by supporting plate T by finished product stacking tower B whole Transportings to subsequent processing；
I. pack：Wear sword formula baling press 14 to pack to finished product stacking tower B, in packing process, finished product stacking tower B is all the time
Without departing from material flow line；
J. wind：Automatic wrapping machine 15 carries out thinfilms to the finished product stacking tower B for completing packing, in winding process, into
Product stacking tower B is all the time without departing from material flow line；
K. carry：Each finished product stacking tower B is positioned over finished product reserved place 16 and treats that fork truck is carried.
Furtherly, in step H, to be checked to measure on material flow line when having supporting plate T, robot 13 could carry out stacking work；
When finished product stacking tower B transports to subsequent processing, automatic pallet machine 11 is toward supplementing supporting plate T on material flow line.
The above-mentioned preferred scheme for the present invention, general principle, principal character and the present invention of the present invention has been shown and described
The advantages of.Those skilled in the art should be recognized that the present invention is not limited to the above embodiments, above-described embodiment and specification
Described in merely illustrate the principles of the invention, without departing from the spirit and scope of the present invention the present invention also have it is various
Changes and improvements, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by institute
Attached claims and its equivalent define.
Claims (9)
1. a kind of brake block boxing system, including
Material flow line, for brake block to be transported to different station, the material flow line is integrally arranged in a ring；
Brake block feeding area (1), to provide required locus on brake block feeding to material flow line, the brake block feeding area
(1) positioned at the top of brake block transport section on material flow line；
Carton feeding area (3), to provide required locus on carton feeding to material flow line, the carton feeding area (3) is located at
Material flow line upper paper box transports the top of section；
Control module, for performing instructions and completing whole vanning control；
It is characterized in that：Also include what is set gradually along the transporting direction of material flow line
Material stacking machine (2), for each individually brake block stacking to be got up and its feeding to brake block is transported into section, the material stacking machine
(2) it is arranged in brake block transport section；
Automatic boxing machine (5), for brake block to be positioned in carton, the automatic boxing machine (5) is arranged at brake block transport section
With the intersection between transporting paper section；
Cartoning sealing machine (6), for carrying out joint sealing to the carton for being fully loaded with brake block；
First strapper (7) and/or the second strapper (10), the first strapper (7) are used to carry out horizontal stroke to the carton for completing joint sealing
To tying up, the second strapper (10) is used to tie up the carton progress longitudinal direction for completing joint sealing, completes the fully loaded brake block after tying up
Carton formed vanning finished product (A)；
Robot (13) with clamp for stacking (12), using clamp for stacking (12) by it is a number of vanning finished product (A) stacking in
Finished product stacking tower (B) is formed on supporting plate (T)；
Automatic pallet machine (11), for by supporting plate (T) feeding to material flow line；
Finished product reserved place (16), for placing the region of finished product stacking tower (B), the finished product reserved place (16) is located at the end of material line
End.
2. brake block boxing system according to claim 1, it is characterised in that：Also include being used for folded state
Carton is launched into the case unpacker (4) on casing and feeding to material flow line, the case unpacker (4) be located at carton feeding area (3) it is interior and with
The top linking of transporting paper section.
3. brake block boxing system according to claim 2, it is characterised in that：First strapper (7) and the
Two strappers (10) while when setting, mutual position is interchangeable, and is provided with is tied up for will complete first each other
Carton carries out 90 degree of turning machines (8) of 90 degree of steerings, and 90 degree of turning machines (8) are arranged on material flow line.
4. brake block boxing system according to claim 3, it is characterised in that：The robot (13) and automatic dress
The labelling machine (9) for being labelled to carton is provided between punch-out equipment (5), the labelling machine (9) is arranged on material flow line.
5. brake block boxing system according to claim 4, it is characterised in that：The automatic pallet machine (11) with into
It is provided between product reserved place (16) and wears sword formula baling press (14) for what is packed to finished product stacking tower (B), this wears sword formula
Baling press (14) is arranged on material flow line.
6. brake block boxing system according to claim 5, it is characterised in that：It is described wear sword formula baling press (14) with
The automatic wrapping machine for carrying out thinfilms to the finished product stacking tower (B) for completing packing is provided between finished product reserved place (16)
(15), the automatic wrapping machine (15) is arranged on material flow line.
7. brake block boxing system according to claim 6, it is characterised in that：The material flow line is divided into preceding Department of Transportation
Point and rear transport section, the end of preceding transport section is mutually connected with the top of rear transport section；Brake block transports section and carton fortune
Shu Duan branches are at the top of preceding transport section；Wherein, cartoning sealing machine (6), the first strapper (7), 90 degree of turning machines (8), labelling machines
(9) it is set in turn in the second strapper (10) in preceding transport section, robot (13) is arranged at preceding transport section end, automatically
Pallet machine (11) is arranged at the top of rear transport section, wears sword formula baling press (14) and after automatic wrapping machine (15) is set in turn in
In transport section, finished product reserved place (16) is located at rear transport section end.
8. the control flow of the brake block boxing system as described in claim any one of 1-7, it is characterised in that：Including with
Lower step
A. feeding：Brake block feeding to brake block transport section is transported, brake block transport section transports brake block to stack
Machine (2), material stacking machine (2) are stacked together by a number of brake block；
B. case：Some brake blocks and carton stacked together reach automatic boxing machine (5) simultaneously, and automatic boxing machine (5) will
Some brake blocks stacked together uniformly load in carton, and the carton of fully loaded brake block is put back on material flow line；
C. joint sealing：Carry out joint sealing to fully loaded carton, during joint sealing, carton is all the time without departing from material flow line；
D. tie up：The carton for completing joint sealing is laterally and/or longitudinally tied up, forms vanning finished product (A), during tying up,
Carton is all the time without departing from material flow line；
E. stacking：For automatic pallet machine (11) by supporting plate (T) feeding to material flow line, detecting on material flow line has supporting plate (T), machine
People (13) start will vanning finished product (A) toward stacking on supporting plate (T), vanning finished product (A) stacking to formation finished product code during certain amount
Pile tower (B), now, material flow line is by supporting plate (T) by finished product stacking tower (B) whole Transporting to subsequent processing；
F. carry：It is to be handled that each finished product stacking tower (B) is positioned over finished product reserved place (16).
9. the control flow of brake block boxing system according to claim 8, it is characterised in that：It is to be detected in step E
When having supporting plate (T) on to material flow line, robot (13) could carry out stacking work；Treat that finished product stacking tower (B) is transported to subsequent processing
When defeated, automatic pallet machine (11) is toward supplementing supporting plate (T) on material flow line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711004607.7A CN107719811A (en) | 2017-10-17 | 2017-10-17 | A kind of brake block boxing system and its control flow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711004607.7A CN107719811A (en) | 2017-10-17 | 2017-10-17 | A kind of brake block boxing system and its control flow |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107719811A true CN107719811A (en) | 2018-02-23 |
Family
ID=61212649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711004607.7A Pending CN107719811A (en) | 2017-10-17 | 2017-10-17 | A kind of brake block boxing system and its control flow |
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Cited By (10)
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| CN108609241A (en) * | 2018-04-26 | 2018-10-02 | 襄阳凌浩科技有限公司 | Drum-type automobile brake block automatic packaging system and method |
| CN109178483A (en) * | 2018-10-12 | 2019-01-11 | 安徽海思达机器人有限公司 | A kind of outbound stamp detection device |
| CN109279066A (en) * | 2018-11-12 | 2019-01-29 | 长兴创智科技有限公司 | A kind of lead-acid battery packing case automatic reverse side packaging method |
| CN109383866A (en) * | 2018-10-09 | 2019-02-26 | 魏桥纺织股份有限公司 | A kind of baling equipment and intelligent packaging logistics system |
| CN109502266A (en) * | 2018-11-20 | 2019-03-22 | 广州数控设备有限公司 | A kind of wisdom factory automatically casin, carries production line at stacking |
| CN109625484A (en) * | 2018-12-11 | 2019-04-16 | 东莞丰卓机电设备有限公司 | Three-dimensional feeding and dish-washing machine fecund congruence stream general assembly production system |
| CN109760878A (en) * | 2019-03-15 | 2019-05-17 | 南京岸宝纸制品有限公司 | Dixie cup collection method |
| CN112777064A (en) * | 2021-01-26 | 2021-05-11 | 芜湖风雪橡胶有限公司 | Rubber boot packing and transporting device and rubber boot packing method |
| CN112849512A (en) * | 2020-12-31 | 2021-05-28 | 青岛日清食品机械有限公司 | Full-automatic chain bag sealing, boxing and boxing packaging production line |
| CN115123610A (en) * | 2022-07-14 | 2022-09-30 | 河北悍得自动化装备有限公司 | Brake block baling equipment |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108609241A (en) * | 2018-04-26 | 2018-10-02 | 襄阳凌浩科技有限公司 | Drum-type automobile brake block automatic packaging system and method |
| CN109383866A (en) * | 2018-10-09 | 2019-02-26 | 魏桥纺织股份有限公司 | A kind of baling equipment and intelligent packaging logistics system |
| CN109178483A (en) * | 2018-10-12 | 2019-01-11 | 安徽海思达机器人有限公司 | A kind of outbound stamp detection device |
| CN109279066A (en) * | 2018-11-12 | 2019-01-29 | 长兴创智科技有限公司 | A kind of lead-acid battery packing case automatic reverse side packaging method |
| CN109502266A (en) * | 2018-11-20 | 2019-03-22 | 广州数控设备有限公司 | A kind of wisdom factory automatically casin, carries production line at stacking |
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