CN115123610B - Brake block equipment of packing - Google Patents
Brake block equipment of packing Download PDFInfo
- Publication number
- CN115123610B CN115123610B CN202210822933.3A CN202210822933A CN115123610B CN 115123610 B CN115123610 B CN 115123610B CN 202210822933 A CN202210822933 A CN 202210822933A CN 115123610 B CN115123610 B CN 115123610B
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- frame
- pushing
- alignment
- stacking
- feeding
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- 238000012856 packing Methods 0.000 title claims abstract description 62
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 abstract description 7
- 238000010008 shearing Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/185—Details of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/28—Securing ends of binding material by twisting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
Abstract
The application relates to brake block packaging equipment, which comprises a frame, wherein a packaging table is formed at the upper end of the frame, a sliding rod positioned right above the packaging table is arranged at the top of the frame, and a string penetrating area is arranged on the packaging table; the pushing frame is connected to the packing slide rail in a sliding way; the pushing power device is arranged on the frame and used for driving the pushing frame to move so as to send the plurality of brake blocks into the stringing area; the pay-off rack is arranged on the rack; the traction device is arranged on the frame and used for leading out the fixed wire on the pay-off rack; and the alignment device is arranged on the frame and used for aligning the fixing wire with the perforation on the brake pad. According to the packaging device, the pushing frame is driven by the pushing power device to push the plurality of brake pads on the packaging table to the string penetrating area on the packaging table, the fixed wire on the pay-off frame is pulled out and sent to the aligning device by the traction device, the fixed wire penetrates into the holes on the plurality of brake pads, string penetrating of the brake pads is completed, the packaging device is high in string penetrating efficiency, manual string penetrating is replaced, and labor intensity of workers is reduced.
Description
Technical Field
The application relates to the field of packaging and packaging of brake pads, in particular to brake pad packaging equipment.
Background
The brake pad is also called a brake pad. In the braking system of the automobile, the brake pad is the most critical safety part, and all braking effects are decisive.
After the brake pads are processed, the brake pads are required to be packaged, the brake pads are penetrated into a string for packaging, and then the brake pads are packaged and sold. At present, when packing a plurality of brake blocks, mainly the manual work is passed a plurality of brake blocks with fixed line such as iron wire and is accomplished string packing, nevertheless pack the brake block of string completion and sell, and the manual work is worn string to a plurality of brake blocks and is not only inefficiency, and staff's intensity of labour is great moreover. To solve this problem, the inventors have developed a brake pad packing apparatus.
Disclosure of Invention
In order to replace the manual work to wear the cluster to a plurality of brake blocks, this application provides a brake block baling equipment, it is through utilizing push power device to drive the push frame with a plurality of brake blocks propelling movement on the baling bench to wear the cluster region on the baling bench, then utilize draw gear to pull out the fixed line on the pay off rack and send to aligning device department, the fixed line penetrates in a plurality of brake blocks are last to perforate gradually under draw gear's drive, thereby accomplish the cluster to the brake block, this brake block baling equipment wears the cluster efficient, and replaced the manual work to wear the cluster, staff's intensity of labour has still been reduced simultaneously.
The application provides a brake block equipment of packing adopts following technical scheme:
a brake pad packing apparatus comprising:
the upper end of the frame is provided with a packing table, the top of the frame is provided with a sliding rod positioned right above the packing table, and the packing table is provided with a stringing area;
the pushing frame is connected to the packing slide rail in a sliding way;
the pushing power device is arranged on the frame and used for driving the pushing frame to move so as to send the plurality of brake blocks into the stringing area;
the pay-off rack is arranged on the rack;
the traction device is arranged on the frame and used for leading out the fixed wire on the pay-off rack; and
and the alignment device is arranged on the frame and used for aligning the fixing wire with the perforation on the brake pad.
Preferably, the pushing frame comprises a pushing base arranged on the sliding rod, a pushing sliding rail arranged on the pushing base, a pushing telescopic piece fixed on the pushing base and a pushing plate fixed on a pushing telescopic rod of the telescopic piece, wherein the pushing plate is in sliding connection with the pushing sliding rail, and the pushing telescopic piece drives the pushing plate to slide and lift on the pushing sliding rail.
Preferably, the pushing power device comprises a pushing servo motor arranged on the frame, a pushing driving belt wheel rotationally connected to the frame, a pushing driven belt wheel rotationally connected to the frame and a pushing belt wound on the pushing driving belt wheel and the pushing driven belt wheel, and the side end face of the pushing belt is fixedly connected with the pushing frame.
Preferably, the traction device comprises a traction frame arranged on the frame, a traction power roller rotationally connected to the traction frame, a traction driving roller rotationally connected to the traction frame, and a traction power assembly arranged on the traction frame and used for driving the traction power roller to rotate, and the fixing line is positioned between the traction power roller and the traction driving roller.
Preferably, the traction device further comprises a guide frame arranged on the frame and a plurality of guide rollers rotatably connected to the guide frame, the fixing wire is arranged between the guide rollers in a penetrating mode, and the guide frame is arranged between the pay-off frame and the traction frame.
Preferably, the alignment device comprises an alignment base, an alignment sliding rail arranged on the alignment base, a screw rod rotationally connected to the alignment base, an alignment frame slidingly connected to the alignment sliding rail and an alignment pipe arranged on the alignment frame, the alignment frame is in threaded connection with the screw rod, and the fixing wire passes through the alignment pipe.
Preferably, the alignment frame comprises an alignment translation plate and an alignment lifting plate, the alignment lifting plate is fixed on the alignment translation plate through bolt connection, a waist-shaped hole arranged along the height direction is formed in the alignment translation plate, the bolt penetrates through the waist-shaped hole to fix the alignment lifting plate on the alignment translation plate, and the alignment pipe is fixed on the alignment lifting plate.
Preferably, the packaging device further comprises a positioning device, wherein the positioning device comprises a positioning base arranged on the frame, a positioning sliding rail arranged on the positioning base, a positioning frame which is in sliding connection with the positioning sliding rail, and a positioning tube which is fixed on the positioning frame and used for positioning and fixing a plurality of brake pads, and the positioning tube is arranged in a plurality of holes in a penetrating manner on the brake pads.
Preferably, the packing equipment further comprises a stacking device, the stacking device comprises a stacking mechanism arranged on the frame and a feeding mechanism arranged on the frame and used for feeding materials to the stacking mechanism, the stacking mechanism comprises a stacking conveying assembly arranged on the frame, a stacking auxiliary block arranged on the packing table and in sliding connection with the frame, two limiting plates arranged on the frame and positioned at the side end of the stacking conveying assembly and used for preventing the brake pads from toppling, and a baffle arranged on the frame and positioned at the output end of the stacking conveying assembly and used for blocking the brake pads, the stacking conveying assembly is positioned between the stacking assembly and the stacking auxiliary block, the two limiting plates are respectively and oppositely positioned at the two side ends of the stacking conveying assembly, the baffle is positioned right above the stacking conveying assembly and positioned at the side ends of the stacking assembly and the stacking auxiliary block, and the brake pads on the stacking conveying assembly are pushed onto the packing table and abutted to the stacking auxiliary block by the stacking assembly to finish stacking of the brake pads.
Preferably, the feeding mechanism comprises a feeding base arranged on the frame, a feeding sliding rail arranged on the feeding base, a feeding frame slidingly connected on the feeding sliding rail, a feeding telescopic rod fixed on the frame and used for pushing the feeding frame to slide on the feeding sliding rail, and a feeding conveying assembly arranged on the feeding frame, wherein the telescopic rod of the feeding telescopic member is fixedly connected with the feeding frame, and the output end of the feeding conveying assembly is positioned right above the stacking conveying assembly.
In summary, the present application includes the following beneficial technical effects:
1. the packing equipment of this application is through utilizing push power device to drive the push frame with the last a plurality of brake blocks propelling movement of packing bench to the string region of wearing of packing bench, then reuse draw gear with the fixed line on the pay off rack pull out and send to aligning device department, the fixed line penetrates in a plurality of brake blocks are last to perforate gradually under draw gear's drive, thereby accomplish the string of wearing the brake block, this brake block packing equipment string is efficient, and replaced artifical string, staff's intensity of labour has still been reduced simultaneously.
2. The packing equipment of this application can be automatic wears to cluster, broken string and stranded wire to a plurality of brake blocks, after the pay off rack is paid out the fixed line, draw gear can also straighten and guide the fixed line that enters into between traction power roller and the traction drive roller when drawing the fixed line, makes the fixed line better enter into between traction power roller and the traction drive roller to traction power roller and traction drive roller better pull the fixed line.
3. After the traction device pulls the fixing line, the alignment device can align the fixing line with the perforations on the plurality of brake blocks, so that the fixing line can more accurately pass through the perforations on the plurality of brake blocks, and the threading of the plurality of brake blocks is completed rapidly.
4. Before the fixed line wears the cluster to a plurality of brake blocks, positioner can fix a position a plurality of brake blocks to the perforation on making a plurality of brake blocks aligns, avoids the perforation dislocation on the part brake block, so that the fixed line better passes the perforation on a plurality of brake blocks.
5. Packaging equipment in this application can be automatic carry out material loading and pile up neatly to the brake block, and pile up neatly mechanism carries out the pile up neatly to the single brake block that feed mechanism constantly sent, accomplishes the back to a plurality of brake block pile up neatly at pile up neatly mechanism, and the push frame can be with a plurality of brake blocks propelling movement to the string region department of wearing on the packing bench to follow-up perforation operation of a plurality of brake blocks.
6. The packing equipment in this application collects automatic feeding, automatic pile up neatly, automatic propelling movement, automatic positioning, automatic traction, automatic unwrapping wire, automatic alignment, automatic string, automatic broken string and automatic stranded conductor in one body for packing equipment can carry out automatic packing to the brake block, has replaced the manual work to the packing operation of brake block, very big improvement the packing efficiency of brake block, still reduced staff's intensity of labour simultaneously.
Drawings
Fig. 1 is an isometric view of the overall construction of a bagging apparatus in an embodiment of the present application.
Fig. 2 is an isometric view of another angle of the overall construction of the bagging apparatus in accordance with an embodiment of the present application.
Fig. 3 is an enlarged schematic view of the portion a in fig. 1.
Fig. 4 is an enlarged schematic view of the portion B in fig. 1.
Fig. 5 is a schematic structural view for showing a palletizing mechanism in the embodiment of the present application.
Fig. 6 is a schematic structural diagram of a feeding mechanism for showing an embodiment of the present application.
Reference numerals illustrate: 1. a frame; 11. a packing table; 12. a slide bar; 2. pushing a frame; 21. pushing a base; 22. pushing the sliding rail; 23. pushing the telescopic piece; 24. a pushing plate; 3. pushing a power device; 31. pushing a servo motor; 32. pushing a driving belt wheel; 33. pushing the driven belt wheel; 34. pushing the belt; 4. a pay-off rack; 41. a wire releasing roller; 5. a traction device; 51. a traction frame; 52. traction power roller; 53. traction drive roller; 54. a traction power assembly; 55. a guide frame; 56. a guide roller; 57. a straightening roller; 6. an alignment device; 61. aligning the base; 62. aligning the slide rail; 63. a screw rod; 64. an alignment rack; 641. aligning the translation plate; 642. aligning the lifting plate; 65. aligning the tube; 7. a positioning device; 71. positioning a base; 72. positioning a sliding rail; 73. a positioning frame; 74. a positioning tube; 8. a stacking mechanism; 81. a palletizing and conveying assembly; 82. stacking components; 821. stacking the telescopic members; 822. stacking plates; 83. a stacking auxiliary block; 84. a limiting plate; 85. a baffle; 9. a feeding mechanism; 91. a feeding base; 92. a feeding slide rail; 93. a feeding frame; 94. a feeding telescopic piece; 95. and the feeding conveying assembly.
Description of the embodiments
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses brake block packing equipment.
Referring to fig. 1 and 2, the brake pad packing apparatus includes a frame 1, a push rack 2, a push power device 3, a pay-off rack 4, a traction device 5, and an alignment device 6.
The upper end shaping of frame 1 has table surface as packing platform 11, and packing platform 11 sets up along the horizontal direction or sets up along the slope of low-angle, and the one side end of packing platform 11 is as the region of wearing of brake block, wears the cluster to a plurality of brake blocks in wearing the region, and the fixed line is worn the cluster fixedly. The top of the frame 1 is provided with two slide bars 12, the two slide bars 12 are arranged in parallel, and the two slide bars 12 are positioned right above the packing table 11.
Referring to fig. 2, the pushing frame 2 is slidably connected to the two slide bars 12, the bottom of the pushing frame 2 is located right above the packing table 11, and when the pushing frame 2 slides on the two slide bars 12, the bottom of the pushing frame 2 can push the plurality of brake pads on the packing table 11, so that the plurality of brake pads move from the packing table 11 to the stringing area on the packing table 11.
The pushing frame 2 is slidably connected to the two sliding rods 12, and the pushing frame 2 includes a pushing base 21, a pushing sliding rail 22, a pushing telescopic member 23 and a pushing plate 24.
The pushing base 21 is slidably connected to the two sliding rods 12, the pushing sliding rail 22 is formed on the pushing base 21, and after the pushing base 21 is mounted on the two sliding rails, the pushing sliding rail 22 is perpendicular to the table top of the packing table 11. The pushing telescopic piece 23 is fixed on the pushing base 21, the pushing telescopic piece 23 can be a hydraulic cylinder, an air cylinder or an electric cylinder, the cylinder body of the pushing telescopic piece 23 is fixed on the pushing base 21, a piston rod of the pushing telescopic piece 23 is fixedly connected with the pushing plate, the pushing telescopic piece 23 drives the pushing plate 24 to move along the direction perpendicular to the table top of the packing table 11, after the pushing plate 24 pushes a group of multiple brake carts to a stringing area, the piston rod of the pushing telescopic piece 23 is retracted, then the pushing base 21 moves to the rear of the next group of multiple brake carts, and then the piston rod of the pushing telescopic piece 23 extends out, so that the pushing plate 24 falls to the rear of the group of multiple brake carts, and the pushing plate 24 can push the group of multiple brake carts.
Referring to fig. 1, the push power device 3 includes a push servo motor 31, a push driving pulley 32, a push driven pulley 33, and a push belt 34.
The pushing servo motor 31 is fixedly arranged on the frame 1, the pushing driving belt pulley 32 is fixedly arranged on the output end of the pushing servo motor 31, the pushing driven belt pulley 33 is rotatably connected to the frame 1, and the pushing driving belt pulley 32 and the pushing driven belt pulley 33 are respectively located at two ends of the sliding rod 12. The pushing belt 34 is tightly wound on the pushing driving pulley 32 and the pushing driven pulley 33, the end face of the working side of the pushing belt 34 is fixedly connected with the pushing base 21, and the pushing belt 34 drives the pushing base 21 to slide on the two sliding rods 12.
In other embodiments, the push driving pulley 32, the push driven pulley 33, and the push belt 34 may be a push driving sprocket, a push driven sprocket, or a push sprocket.
Referring to fig. 1, a pay-off stand 4 is provided at one side of a frame 1, a pay-off roller 41 is provided on the pay-off stand 4, the pay-off roller 41 is rotatably connected to the pay-off stand 4, and a wire can be wound on the pay-off roller 41. And the pay-off frame 4 is also provided with a locking device for releasing the fixed wire so as to prevent the fixed wire or the wheel provided with the fixed wire from falling off in the process of releasing the fixed wire.
Referring to fig. 1 and 3, the traction device 5 is mounted and fixed on the frame 1, and the traction device 5 is located between the pay-off stand 4 and the packing table 11, and the traction device 5 includes a traction frame 51, a traction power roller 52, a traction drive roller 53, and a traction power assembly 54. The traction frame 51 is fixed on the frame 1, the traction power roller 52 and the traction drive roller 53 are both rotatably connected on the traction frame 51, and the traction drive roller 53 and the traction power roller 52 are meshed with each other. The output end of the traction power assembly 54 is fixedly connected with the traction power roller 52, the traction power assembly 54 drives the traction power roller 52 to rotate, the traction power assembly 54 comprises a traction motor and a traction speed reducer, the output end of the traction power motor is connected with the input end of the traction speed reducer through a coupling, the output end of the traction speed reducer is connected with the traction power roller 52 through a coupling, and the traction motor drives the traction power roller 52 to rotate through the traction speed reducer so that the traction drive roller 53 and the traction power roller 52 can be matched to carry out traction on a fixed line.
The traction device 5 further comprises a guide frame 55 and a plurality of guide rollers 56. The guide frame 55 is fixed on the frame 1, and the guide frame 55 is located between pay-off rack 4 and traction frame 51, and a plurality of guide rollers 56 are all rotationally connected on the guide frame 55, misplaced parallel arrangement in the upper end of guide frame 55 between a plurality of guide rollers 56 to guide rollers 56 are vertical to be set up. The plurality of guide rollers 56 guide and straighten the fixing line entering between the traction power roller 52 and the traction drive roller 53, so that the fixing line can better pass through the traction power roller 52 and the traction drive roller 53 to penetrate and fix the plurality of brake pads. In order to better straighten the fixing line, the guide frame 55 is further rotatably connected with a plurality of straightening rollers 57, the plurality of straightening rollers 57 comprise vertical and horizontal arrangements, a 'well' -shaped structure can be formed among the plurality of straightening rollers 57, and the fixing line passes through the middle of the 'well' -shaped structure formed by the plurality of straightening rollers 57 so as to straighten the fixing line.
Referring to fig. 1 and 4, the alignment device 6 is mounted and fixed to the frame 1, and the alignment device 6 is located between the traction device 5 and the packing table 11, and the alignment device 6 includes an alignment base 61, an alignment slide rail 62, a screw 63, an alignment rack 64, and an alignment tube 65.
The alignment base 61 is fixed on the frame 1, the alignment slide rail 62 is formed on the alignment base 61, the lead screw 63 is fixed on the alignment base 61 along the horizontal direction, the lead screw 63 is positioned right above the alignment slide rail 62, the alignment frame 64 is connected on the alignment slide rail 62 in a sliding manner, the alignment frame 64 is also connected with the lead screw 63 in a threaded manner, and a handle is arranged at one end of the lead screw 63. The alignment tube 65 is mounted and secured to the alignment bracket 64, the alignment tube 65 being aligned with the perforations in the plurality of brake plates, and the securing wire passing through the alignment tube 65 and then through the perforations in the plurality of brake plates. The screw 63 can be screwed by rotating the handle, and the screw 63 drives the alignment rack 64 to slide on the alignment slide rail 62, so as to adjust the position of the alignment rack 64 on the slide rail, and further adjust the position of the alignment tube 65, so that the alignment tube 65 aligns with the perforations on the plurality of brake pads.
The alignment frame 64 includes an alignment translation plate 641 and an alignment lifting plate 642, the alignment tube 65 is mounted and fixed on the alignment lifting plate 642, the alignment translation plate 641 is slidably connected to the alignment slide rail 62, the alignment translation plate 641 is in threaded connection with the screw 63, a kidney-shaped hole to be arranged in the height direction is formed in the alignment translation plate 641, the alignment lifting plate 642 is mounted and fixed on the alignment translation plate 641 through a bolt connection, a screw rod of the bolt penetrates through the kidney-shaped hole, the height of the screw rod in the kidney-shaped hole is adjusted, and therefore the height of the alignment lifting plate 642 on the alignment translation plate 641 is adjusted, the inclination angle of the alignment lifting plate 642 is also adjusted, and then the alignment lifting plate 642 is mounted and fixed on the alignment translation plate 641 through the bolt.
Further, referring to fig. 1, the brake pad packing apparatus further includes a positioning device 7 for positioning the plurality of brake pads, the positioning device 7 is located at a side of the packing table 11 away from the pay-off stand 4, and the positioning device 7 is mounted and fixed on the frame 1. The positioning device 7 comprises a positioning base 71, a positioning slide rail 72, a positioning frame 73 and a positioning tube 74.
The positioning base 71 is installed and fixed on the frame 1, the positioning slide rail 72 is formed on the positioning base 71, and the positioning frame 73 is connected to the positioning slide rail 72 in a sliding manner. The positioning tube 74 is installed and fixed on the positioning frame 73, and the positioning tube 74 is obliquely arranged, the positioning tube 74 is aligned with the positioning holes for positioning on the plurality of brake blocks, when the multi-brake-block packaging table is used, after the plurality of brake blocks move the string-penetrating region part on the packaging table 11, the positioning frame 73 moves on the positioning slide rail 72 to enable the positioning tube 74 to penetrate into the positioning holes of the plurality of brake blocks, then the traction device 5 is used for traction of the fixing line, and the fixing line penetrates into the holes of the plurality of brake blocks through the alignment device 6 so as to complete string-penetrating of the plurality of brake blocks.
Preferably, the frame 1 may further be provided with a shearing device capable of shearing the fixing wire, and the shearing device shears the fixing wire after the fixing wire completes the threading of the plurality of brake pads.
Preferably, the frame 1 may further be provided with a stranding device capable of stranding the sheared fixed wire. Specifically, the pay-off rack 4, the traction device 5, the alignment device 6, the positioning device 7 and the shearing device on the frame 1 are provided with two groups, and the two groups of mechanisms are arranged side by side. The stranding devices are also provided with two groups, and the two groups of stranding devices are respectively positioned at two sides of the packing table 11. When the device is used, after the shearing device shears the corresponding fixed wires, the wire twisting device twisted wires the two adjacent fixed wires, one group twisted wires the front ends of the two fixed wires, the other group twisted wires the rear ends of the two fixed wires, and the two groups of brake pads are fixed together after the twisting is completed.
Further, referring to fig. 1 and 5, the brake pad packing apparatus further includes a stacking device, the stacking device is mounted and fixed on the frame 1, and the stacking device is used for stacking the brake pads, so that the brake pads form a plurality of brake pads which are distributed in parallel, and then the pushing frame 2 pushes the plurality of brake pads to the stringing area for stringing.
The stacking device comprises a stacking mechanism 8 and a feeding mechanism 9, wherein the stacking mechanism 8 and the feeding mechanism 9 are both arranged on the frame 1, the feeding mechanism 9 conveys single brake pads to the stacking mechanism 8, and a plurality of single brake pads are stacked to form a plurality of brake pads which are distributed in parallel.
Wherein, pile up neatly mechanism 8 includes pile up neatly conveying subassembly 81, pile up neatly subassembly 82, pile up neatly auxiliary block 83, limiting plate 84, and baffle 85.
The stacking conveying assembly 81 is fixedly arranged on the frame 1, the stacking conveying assembly 81 comprises a stacking motor, a stacking driving wheel, a stacking driven wheel and a stacking belt, the stacking driving wheel is fixedly arranged at the output end of the stacking motor, the stacking driven wheel is rotatably connected to the frame 1, and the stacking belt is wound on the stacking driving wheel and the stacking driven wheel. The stacking motor drives the stacking belt to rotate through the stacking driving wheel and the stacking driven wheel, and the stacking belt stacks the single brake block bamboo stacking assembly 82.
The stacking assembly 82 is located the output department of stacking conveying assembly 81, and the stacking assembly 82 includes pile up neatly telescopic link and pile up neatly board 822, and pile up neatly telescopic member 821 locates on frame 1, and specifically, pile up neatly telescopic member 821 can select for use pneumatic cylinder, cylinder and electronic jar, and pile up neatly telescopic member 821's cylinder body installation is fixed in on frame 1, and pile up neatly telescopic member 821's piston rod and pile up neatly board 822 fixed connection, pile up neatly board 822 slope setting.
The auxiliary stacking block 83 is slidably connected to the frame 1, and the auxiliary stacking block 83 is located right above the packing table 11, preferably, the auxiliary stacking block 83 can be attached to the packing table 11, the auxiliary stacking block 83 can be further fixedly installed on a servo motor, a gear is fixed to the output end of the servo motor, a rack is installed on the frame 1, the gear is meshed with the rack, and the servo motor drives the auxiliary stacking block 83 to slide on the frame 1.
The number of the limiting plates 84 is two, and the two limiting plates 84 are respectively positioned at two side ends in the conveying direction of the stacking belt. And two limiting plates 84 are vertical to be set up, and during the use, the in-process that single brake block was carried on pile up neatly conveying subassembly 81, two limiting plates 84 are spacing to the brake block, prevent that the brake block on the pile up neatly belt from empting to the distance between two limiting plates 84 is less, so that the brake block can be on pile up neatly conveying subassembly 81 and be on the vertical marcing.
Baffle 85 is fixed in on frame 1 to baffle 85 is located directly over the output department of pile up neatly belt, and baffle 85 can be perpendicular to limiting plate 84 setting, and when the brake block on the pile up neatly belt arrived baffle 85 department, baffle 85 blockked the brake block, avoids the brake block to drop from the pile up neatly belt.
Referring to fig. 1 and 6, the loading mechanism 9 includes a loading base 91, a loading slide rail 92, a loading rack 93, a loading telescoping member 94, and a loading transport assembly 95.
The loading base 91 is installed and fixed on the frame 1, and the quantity of material loading slide rail 92 is two, and two material loading slide rail 92 parallel shaping are on the loading base 91, and material loading slide rail 92 sets up along perpendicular to pile up neatly belt direction of delivery, and material loading frame 93 sliding connection is on two slide rails. The feeding telescopic member 94 can be a hydraulic cylinder, an air cylinder or an electric cylinder, the cylinder body of the feeding telescopic member 94 is fixedly arranged on the feeding base 91, a piston rod of the feeding telescopic member 94 is fixedly connected with the feeding rack 93, and the feeding telescopic member 94 pushes the feeding rack 93 to slide on the two feeding slide rails 92.
The feeding conveying assembly 95 is installed on the feeding frame 93, and the feeding conveying assembly 95 comprises a feeding motor, a feeding driving wheel, a feeding driven wheel and a feeding belt, wherein the feeding motor is installed and fixed on the feeding frame 93, and the feeding driving wheel and the feeding driven wheel are both rotatably connected to the feeding frame 93. The feeding belt is wound on the feeding driving wheel and the feeding driven wheel, and the output end of the feeding motor is connected with the feeding driving wheel. The feeding motor drives the feeding belt to rotate through the feeding driving wheel and the feeding driven wheel, and the position of the feeding conveying assembly 95 relative to the stacking conveying assembly 81 can be adjusted by adjusting the extension and retraction of the piston rod of the feeding telescopic piece 94. Specifically, the output end of the loading conveyor assembly 95 is located directly above the palletizing conveyor assembly 81.
The working procedure of this embodiment is:
when the brake pad stacking device is used, a worker places a single brake pad on the feeding conveying assembly 95, and the feeding conveying assembly 95 drives the brake pad to move and finally sends the brake pad to the stacking conveying assembly 81;
because the distance between the two limiting plates 84 is smaller, after the brake pads fall onto the stacking conveying assembly 81, the brake pads are vertically arranged, the stacking conveying assembly 81 drives the brake pads to advance, when the brake pads reach the baffle 85, the baffle 85 blocks the brake pads, then the piston rods of the stacking telescopic pieces 821 extend out, the stacking plate 822 pushes the brake pads on the stacking conveying assembly 81 to the stacking auxiliary block 83 on the packing table 11, the stacking plate 822 abuts against the brake pads, and the stacking plate 822 stacks the single brake pads in sequence until the stacking plate 822 completes stacking of a group of multiple brake pads;
after stacking of a group of brake pads is completed by the stacking plate 822, the pushing servo motor 31 drives the pushing belt 34 to rotate through the pushing driving wheel and the pushing driven wheel, the pushing belt 34 drives the pushing frame 2 to slide on the two sliding rods 12, meanwhile, the piston rod of the pushing telescopic piece 23 is retracted, the pushing plate 24 is lifted, when the pushing plate 24 moves to the brake pad where stacking is completed, the piston rod of the pushing telescopic piece 23 stretches out, the pushing plate 24 falls down, then the pushing servo motor 31 reverses, the pushing servo motor 31 drives the pushing belt 34 again to rotate, the pushing belt 34 drives the pushing frame 2 to move, meanwhile, the pushing plate 24 pushes the brake pad on the packing table 11 and pushes the brake pad to a stringing area on the packing table 11, and then the pushing power device 3 drives the pushing frame 2 to push the brake pad of the next group to reciprocate again;
after two groups of brake pads are piled up at the stringing area, the positioning pipe 74 of the positioning device 7 stretches out to position the two groups of brake pads, so that the fixing wire is convenient to thread, and then the traction motor of the traction device 5 drives the traction driving roller 52 to rotate. The fixed wire is moved by the traction drive roller 52 and the traction drive roller 53, and simultaneously the wire is paid out on the wire paying-out roller 41, and the fixed wire is guided and straightened by the plurality of guide rollers 56 and the straightening roller. The fixing wire passes through the perforations on the plurality of brake plates after passing through the alignment tube 65 of the alignment device 6 and passes out of the perforations on the plurality of brake plates;
and then the shearing device shears the fixed wires, and after the fixed wires are sheared, the stranding device stranding the two fixed wires so as to fix the two groups of brake pads together, so that the brake pads are packaged. Then the pushing power device 3 can continue to drive the pushing frame 2 to move on the packing table 11, the pushing frame 2 pushes the brake pads packed on the packing table 11 away from the stringing area and falls into other positions, so that the workers can conveniently take and pack the brake pads.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (5)
1. A brake pad packing apparatus, comprising:
the upper end of the frame is provided with a packing table, the top of the frame is provided with a sliding rod positioned right above the packing table, and the packing table is provided with a stringing area;
the stacking device comprises a stacking mechanism arranged on the frame and a feeding mechanism arranged on the frame and used for feeding materials to the stacking mechanism, the stacking mechanism comprises a stacking conveying assembly arranged on the frame, a stacking auxiliary block arranged on the packing table and slidingly connected to the frame, two limiting plates arranged on the frame and positioned at the side end of the stacking conveying assembly and used for preventing brake pads from toppling, and a baffle arranged on the frame and positioned at the output end of the stacking conveying assembly and used for blocking brake pads, the stacking conveying assembly is positioned between the stacking assembly and the stacking auxiliary block, the two limiting plates are respectively and oppositely positioned at the two side ends of the stacking conveying assembly, the baffle is positioned right above the stacking conveying assembly and positioned at the side ends of the stacking assembly and the stacking auxiliary block, and the stacking assembly pushes the brake pads on the stacking conveying assembly onto the packing table and is abutted to the stacking auxiliary block so as to finish stacking of the brake pads;
the pushing frame is connected to the packing slide bar in a sliding manner and comprises a pushing base arranged on the slide bar, a pushing slide rail arranged on the pushing base, a pushing telescopic piece fixed on the pushing base and a pushing plate fixed on a pushing telescopic rod of the telescopic piece, wherein the pushing plate is connected to the pushing slide rail in a sliding manner, and the pushing telescopic piece drives the pushing plate to slide and lift on the pushing slide rail;
the pushing power device is arranged on the frame and used for driving the pushing frame to move so as to send the plurality of brake blocks into the stringing area;
the positioning device comprises a positioning base arranged on the frame, a positioning slide rail arranged on the positioning base, a positioning frame connected to the positioning slide rail in a sliding manner and a positioning pipe fixed on the positioning frame and used for positioning and fixing a plurality of brake pads, and the positioning pipe penetrates through holes in the plurality of brake pads;
the pay-off rack is arranged on the rack;
the traction device is arranged on the frame and used for leading out the fixed wire on the pay-off rack; and
the alignment device is arranged on the frame and used for enabling the fixing wire to be aligned with the through hole on the brake block, and comprises an alignment base, an alignment sliding rail arranged on the alignment base, a screw rod rotationally connected to the alignment base, an alignment frame slidingly connected to the alignment sliding rail and an alignment pipe arranged on the alignment frame, wherein the alignment frame is in threaded connection with the screw rod, and the fixing wire passes through the alignment pipe;
the alignment frame comprises an alignment translation plate and an alignment lifting plate, the alignment lifting plate is fixedly arranged on the alignment translation plate through bolt connection, a waist-shaped hole arranged in the height direction is formed in the alignment translation plate, the bolt penetrates through the waist-shaped hole to fix the alignment lifting plate on the alignment translation plate, and the alignment pipe is fixedly arranged on the alignment lifting plate.
2. The brake pad packing apparatus of claim 1, wherein the pushing power device comprises a pushing servo motor arranged on the frame, a pushing driving pulley rotatably connected to the frame, a pushing driven pulley rotatably connected to the frame, and a pushing belt wound on the pushing driving pulley and the pushing driven pulley, and a side end face of the pushing belt is fixedly connected with the pushing frame.
3. The brake shoe packing apparatus of claim 1, wherein the traction device comprises a traction frame provided on the frame, a traction power roller rotatably connected to the traction frame, a traction drive roller rotatably connected to the traction frame, and a traction power assembly provided on the traction frame for driving the traction power roller to rotate, and the fixing line is located between the traction power roller and the traction drive roller.
4. A brake pad packing apparatus according to claim 3, wherein the traction device further comprises a guide frame provided on the frame and a plurality of guide rollers rotatably connected to the guide frame, the fixing wire is threaded between the plurality of guide rollers, and the guide frame is located between the pay-off frame and the traction frame.
5. The brake block packaging device of claim 1, wherein the feeding mechanism comprises a feeding base arranged on the frame, a feeding slide rail arranged on the feeding base, a feeding frame slidingly connected on the feeding slide rail, a feeding telescopic rod fixed on the frame and used for pushing the feeding frame to slide on the feeding slide rail, and a feeding conveying assembly arranged on the feeding frame, the telescopic rod of the feeding telescopic member is fixedly connected with the feeding frame, and the output end of the feeding conveying assembly is positioned right above the stacking conveying assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210822933.3A CN115123610B (en) | 2022-07-14 | 2022-07-14 | Brake block equipment of packing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210822933.3A CN115123610B (en) | 2022-07-14 | 2022-07-14 | Brake block equipment of packing |
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| Publication Number | Publication Date |
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| CN115123610A CN115123610A (en) | 2022-09-30 |
| CN115123610B true CN115123610B (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210822933.3A Active CN115123610B (en) | 2022-07-14 | 2022-07-14 | Brake block equipment of packing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117400044B (en) * | 2023-12-14 | 2024-03-05 | 泰州亚泰金属有限公司 | Brake block processing unloading mechanism |
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| CN115123610A (en) | 2022-09-30 |
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