CN110844547A - Polar plate lifting and transferring equipment and lifting and transferring method - Google Patents
Polar plate lifting and transferring equipment and lifting and transferring method Download PDFInfo
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- CN110844547A CN110844547A CN201911171400.8A CN201911171400A CN110844547A CN 110844547 A CN110844547 A CN 110844547A CN 201911171400 A CN201911171400 A CN 201911171400A CN 110844547 A CN110844547 A CN 110844547A
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 43
- 230000000149 penetrating effect Effects 0.000 claims description 27
- 230000001680 brushing effect Effects 0.000 claims description 19
- 230000006698 induction Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 14
- 239000011505 plaster Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 description 18
- 238000010586 diagram Methods 0.000 description 15
- 230000006872 improvement Effects 0.000 description 9
- 230000004888 barrier function Effects 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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Abstract
The invention relates to the technical field of transfer of pasted polar plates, and discloses polar plate lifting transfer equipment and a lifting transfer method.
Description
Technical Field
The invention relates to the technical field of transfer of pasted polar plates, in particular to polar plate lifting transfer equipment and a lifting transfer method.
Background
After a plate grid of a lead-acid battery is coated with lead plaster through a plate coating machine, the muddy lead plaster is attached to the netted plate grid, and at the moment, the lead plaster is still in a muddy state and needs to be naturally air-dried and solidified to form a plate.
The stacking of the existing polar plates, the penetrating of the transverse shafts and the transferring of the polar plates to the placing rack are all carried out manually, and the whole polar plates are mainly made of metal lead, so that the density of the metal lead is high, the mass sum of the polar plates penetrating on the single transverse shaft reaches 20-30kg, the labor intensity of manual carrying is high, the working efficiency is low, in the whole working process, at least 3 workers are required to operate, one worker stacks and penetrates the polar plates, one worker carries the polar plates, and the rest workers disperse the polar plates and replace the placing rack, so that time and labor are wasted.
In patent document CN201821080780.5, an automatic collecting, arranging and transferring device for lead-acid battery plates is disclosed, which specifically comprises: the material receiving and conveying mechanism collects a plurality of rows of polar plates conveyed horizontally to be stacked into a plurality of groups of polar plates and conveys the polar plates to the next mechanism; the reverse conveying mechanism is arranged at the rear end of the material receiving and conveying mechanism and is used for arranging a plurality of groups of polar plates conveyed by the material receiving and conveying mechanism, so that the centers of each group of polar plates after arrangement are aligned and conveyed to the next mechanism; the upper and lower plate forking mechanism is arranged adjacent to the reverse conveying mechanism, supports a plurality of groups of polar plates and transfers the polar plates to the next mechanism; the clamping plate feeding mechanism is arranged at the rear end of the reverse conveying mechanism, receives the multiple groups of polar plates transferred by the upper and lower plate forking mechanism, and conveys the multiple groups of polar plates to the next mechanism; and the jacking translation mechanism is arranged adjacent to the clamping plate feeding mechanism and outputs the plurality of groups of polar plates.
However, after the pole plates are coated with the lead paste by the pole plate coating machine, the lead paste is mud-shaped and is easily damaged, so that the device cannot be applied to the working environment of the application, and the lead paste on the pole plates is easily damaged in the collecting, arranging and transferring process of the pole plates, so that the quality of the produced pole plates is unqualified.
Disclosure of Invention
In order to solve the problems, the invention provides polar plate hoisting and transferring equipment, which horizontally conveys pasted polar plates to a workbench by utilizing a conveying line, vertically places the polar plates in an arrangement area on the workbench for vertical overlapping arrangement by grabbing grid parts of the polar plates, penetrates a cross shaft to penetrate the polar plates into a string, hooks the cross shaft by a truss manipulator, transfers the string polar plates to a placing frame for hoisting, realizes semi-automatic hoisting and transferring of the pasted polar plates, reduces manual handling of the polar plates, and reduces labor intensity.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a polar plate handling transfer apparatus, includes the transfer chain, and the discharge gate department of polar plate coating machine is located to the input neighbour of this transfer chain, carries the polar plate of placing from the level of polar plate coating machine output on it, still includes:
the workbench is horizontally erected on the conveying path of the conveying line, and an arrangement area for sequentially overlapping the vertically placed polar plates is arranged on the workbench;
the transverse shaft penetrates through the polar ear holes on the polar plates placed in the arrangement area;
the placing frames are arranged at the output end of the conveying line in an adjacent mode, at least one group of placing frames is arranged, and supporting beams which are arranged in parallel and used for supporting the two axial ends of the transverse shaft are arranged on the placing frames; and
the truss manipulator is arranged right above the conveying line and the workbench and is provided with a movable and telescopic hook, and the hook hooks the two ends of the cross shaft from the workbench to transfer the polar plates penetrating through the cross shaft to the vertical placement on the placement frame.
As an improvement, the arrangement area is formed by enclosing baffle plates and barrier strips which are perpendicular to each other, the baffle plates are abutted against the side surfaces of the adjacent polar plates coated with the lead plaster and cover the polar plates, and the barrier strips are abutted against one side of the polar plates provided with the polar ear holes.
In an improvement, the baffle is provided with a supporting groove for supporting the transverse shaft, and a positioning mechanism for supporting and positioning the transverse shaft is arranged on one side of the supporting groove along the axial direction of the transverse shaft.
As an improvement, the positioning mechanism and the baffle are both arranged on the same side of the polar plate, the positioning mechanism comprises limiting pieces symmetrically arranged along the axis direction of the cross shaft, the limiting pieces are obliquely arranged, the bottoms of the limiting pieces are fixedly connected with the workbench, and the tops of the limiting pieces touch each other to limit the cross shaft passing through the lower part of the limiting pieces.
As an improvement, a plurality of leakage holes are formed in the workbench at the arrangement area.
As an improvement, a brushing mechanism is mounted on the workbench and comprises an induction component and a brushing component, the induction component is arranged on one side of the arrangement area and used for inducing the cross shaft, the brushing component is arranged on one side of the arrangement area close to the input end of the conveying line, and after the induction component induces the cross shaft, the brushing component is controlled to wipe the upper end part of the polar plate in the arrangement area.
As an improvement, a transverse shaft stacking area for placing the transverse shaft is arranged adjacent to the arrangement area.
As an improvement, the placing frame is arranged in a plurality of layers, a plurality of groups of the supporting beams are arranged along the height direction of the placing frame, and any one of the supporting beams in each group is detachably arranged.
As an improvement, an automatic shaft penetrating mechanism is arranged on the workbench and comprises a box body, a shaft pushing assembly and a shaft penetrating assembly, wherein a horn-shaped vertically-arranged feeding channel and an arc-shaped horizontally-arranged discharging channel are arranged in the box body; the push shaft assembly is arranged at the output end of the feeding channel and is right opposite to the discharging channel, the cross shaft at the output end of the feeding channel is pushed to the discharging channel, the shaft penetrating assembly is arranged on one side of the discharging channel in an adjacent mode and pushes the cross shaft on the discharging channel to penetrate into the lug hole of the polar plate of the working area.
The equipment has the advantages that:
(1) according to the invention, the pasted polar plates are horizontally conveyed to the workbench by using the conveying line, the polar plates are vertically placed in the arrangement area on the workbench to be vertically stacked and arranged by grabbing the grid part of the polar plates, then the polar plates are penetrated into the cross shaft to be penetrated into a string, then the cross shaft is hooked by the truss manipulator, and the string polar plates are transferred to the placing frame to be hung, so that semi-automatic hanging transfer of the pasted polar plates is realized, manual handling of the polar plates is reduced, and the labor intensity is reduced;
(2) when the arrangement area is arranged, the arrangement area is formed by the vertically arranged baffle and the barrier strip, the baffle is opposite to the paste coating side face of the polar plate, the paste coating surface can not be damaged in the process of laminating the polar plate, one side of the polar ear hole on the polar plate is abutted against the barrier strip, the polar plate can be limited, and the lamination reference is provided, so that the polar plate is laminated orderly, and a transverse shaft can be conveniently penetrated;
(3) the cross shaft penetrating through the polar plate is positioned and supported by utilizing the supporting groove on the baffle plate and matching with the positioning mechanism arranged on one side, so that the cross shaft cannot fall off after penetrating through the supporting groove, a truss manipulator can be hooked conveniently, and the labor force of an operator holding the cross shaft is released;
(4) according to the invention, when the positioning mechanism is arranged, two symmetrically arranged limiting pieces made of spring plates are preferably utilized, a triangle is formed by the inclination of the limiting pieces and the workbench, the vertex of the triangle is utilized to limit the cross shaft, and the positioning of the cross shaft is realized by matching with the support of the support groove;
(5) according to the invention, the leakage hole is formed in the workbench of the arrangement area, and the brush plate mechanism arranged on one side of the arrangement area is matched, so that the flowing lead plaster at the lower part of the polar plate is discharged by using the leakage hole, and meanwhile, the lead plaster at the upper part of the polar plate is wiped by using the brush plate mechanism, so that the redundant lead plaster on the edge of the polar plate is removed, and the cleanness of the polar plate is kept;
(6) according to the invention, the automatic shaft penetrating mechanism is arranged on the workbench, and the automatic shaft penetrating mechanism is used for automatically penetrating the stacked and arranged polar plates, so that the transverse shafts automatically penetrate into the polar lug holes of the polar plates, and the polar plates are penetrated and strung, manual operation is saved, only one worker is needed to disperse the polar plates arranged on the polar plates, and manual loss is greatly reduced.
In order to solve the problems, the invention provides a polar plate lifting and transferring method which comprises the steps of horizontally conveying pasted polar plates to a workbench by utilizing polar plate conveying, vertically stacking and arranging the polar plates in an arrangement area on the workbench by grabbing grid parts of the polar plates through a polar plate stacking step, penetrating a cross shaft to penetrate the polar plates to form a string through a shaft penetrating step, finally hooking the cross shaft by utilizing a truss manipulator through a lifting and transferring step, transferring the string of polar plates to a placing frame for lifting, realizing semi-automatic lifting and transferring of the pasted polar plates, reducing manual conveying of the polar plates and reducing labor intensity.
A polar plate lifting and transferring method comprises the following steps:
the method comprises the following steps that firstly, a polar plate is conveyed, wherein a conveying line horizontally conveys the polar plate output by a discharge port of a polar plate coating machine to a workbench adjacent to a conveying path of the conveying line;
stacking polar plates, namely carrying and transferring the polar plates horizontally conveyed on the conveying line into an arrangement area on the workbench, so that the polar plates are vertically and sequentially stacked, the side surfaces of the polar plates coated with the lead plaster are arranged towards a baffle on the workbench, and one side of the polar plates provided with polar lug holes is abutted against and touched with a barrier strip on the workbench;
inserting a cross shaft into a tab hole on a pole plate vertically placed in the arrangement area to string up the pole plate, wherein the cross shaft is supported and positioned by a support groove on the baffle and a positioning mechanism positioned on one side of the baffle in a matching way;
step four, brushing the plates, wherein after the induction assembly arranged on one side of the arrangement area induces that the transverse shaft is arranged in place in a penetrating manner, the induction assembly drives the brush plate assembly positioned on one side of the arrangement area close to the input end of the conveying line to wipe the upper end surfaces of the polar plates in the arrangement area;
after the polar plates are wiped, the truss manipulator located above the arrangement area drives a hook on the truss manipulator to move to the arrangement area to hook the two axial ends of the transverse shaft, the truss manipulator carries the polar plates strung by the transverse shaft to a placing frame located at the output end of the conveying line, the two axial ends of the transverse shaft are erected on a supporting beam of the placing frame, and the polar plates strung on the transverse shaft are vertically hoisted; and
and sixthly, dispersing the polar plates, wherein the polar plates vertically hung on the placing rack are shifted to form a gap between the adjacent polar plates.
The method has the beneficial effects that:
(1) according to the invention, the pasted polar plates are horizontally conveyed to the workbench by utilizing polar plate conveying, then the polar plates are stacked by grabbing grid parts of the polar plates, the polar plates are vertically placed in the arrangement area on the workbench and vertically stacked, then the polar plates are threaded into a string by penetrating a cross shaft through a shaft penetrating step, and finally the string polar plates are transferred to the placing frame to be hung by utilizing a truss manipulator to hook the cross shaft through a hanging transfer step, so that semi-automatic hanging transfer of the pasted polar plates is realized, manual handling of the polar plates is reduced, and the labor intensity is reduced.
In conclusion, the pole plate lifting and transferring device has the advantages of labor saving, high working efficiency, simple structure, remarkable effect and the like, and is particularly suitable for the technical field of lifting and transferring of pole plates coated with lead paste.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a workbench according to the present invention;
FIG. 3 is a schematic structural diagram according to a second embodiment of the present invention;
FIG. 4 is a schematic diagram of a third embodiment of the present invention;
FIG. 5 is a diagram illustrating a fourth embodiment of the present invention;
FIG. 6 is a first schematic structural diagram of a fifth embodiment of the present invention;
FIG. 7 is a second schematic structural diagram of a fifth embodiment of the present invention;
FIG. 8 is a schematic diagram of a fifth embodiment of the present invention;
FIG. 9 is a first schematic structural diagram of a sixth embodiment of the present invention;
FIG. 10 is a second schematic structural view of a sixth embodiment of the present invention;
FIG. 11 is a schematic diagram of a sixth configuration of the present invention;
FIG. 12 is a schematic structural diagram of a seventh embodiment of the present invention;
fig. 13 is a schematic flow chart of an eighth method according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The first embodiment is as follows:
as shown in fig. 1 and fig. 2, a polar plate lifting and transferring apparatus includes a conveying line 1, an input end of the conveying line 1 is adjacent to a discharge port of a polar plate coating machine, and a horizontally placed polar plate 10 output from the polar plate coating machine is conveyed thereon, and further includes:
the workbench 2 is horizontally erected on the conveying path of the conveying line 1, and an arrangement area 20 for sequentially overlapping the vertically placed polar plates 10 is arranged on the workbench 2;
a horizontal shaft 3, wherein the horizontal shaft 3 penetrates through the polar ear holes 11 on the polar plates 10 placed in the arrangement area 20;
the placing frames 4 are arranged at the output end of the conveying line 1 in an adjacent mode, at least one group of placing frames is arranged on the placing frames 4, and supporting beams 41 which are arranged in parallel and used for supporting the two axial ends of the transverse shaft 3 are arranged on the placing frames 4; and
Further, the arrangement area 20 is formed by enclosing a baffle 21 and a barrier strip 22 which are perpendicular to each other, the baffle 21 abuts against the side face of the pole plate 10 which is next to the baffle and coated with the lead paste, the side face of the pole plate 10 which is coated with the lead paste covers the pole plate 10, and the barrier strip 22 abuts against the side face of the pole plate 10 which is provided with the pole lug hole 11
It should be noted that the polar plate 10 horizontally conveyed to the workbench 2 by the conveyor line 1 is a polar plate which is just coated with lead plaster, and the position of the coated lead plaster is easy to make the polar plate fall off in case of collision, so when the polar plate is grabbed, the grid position of the polar plate needs to be grabbed to avoid touching the position of the coated lead plaster, and when the polar plate is superposed, the side surface of the polar plate coated with lead plaster abuts against the baffle 21, the side surface of the polar plate can be protected by the baffle 21, and the baffle 22 is rigidly abutted against the side of the polar plate 1 where the polar lug hole 11 is arranged, and is used as a reference for polar plate superposition.
Further, after the pole plates 10 are overlapped, the cross shaft 3 is penetrated, the cross shaft 3 penetrates the pole plates 10 into strings, the truss manipulator 5 can be hoisted to the placing frame 4, manual carrying is avoided, and labor intensity is high.
In the present invention, the table 2 is preferably disposed right above the conveyor line 1 to facilitate taking and placing the electrode plate 10.
Example two:
FIG. 3 is a schematic structural diagram of a second embodiment of the polar plate lifting and transferring apparatus of the present invention; as shown in fig. 3, in which the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 3, the baffle plate 21 is provided with a support groove 211 for supporting the lateral shaft 3, and a positioning mechanism 6 for supporting and positioning the lateral shaft 3 is provided on one side of the support groove 211 in the axial direction of the lateral shaft 3.
In order to improve the working efficiency and avoid manually supporting the transverse shaft 3 to avoid the transverse shaft 3 from falling off, the invention provides a supporting groove 211 on the baffle plate 21, supports the transverse shaft 3 by using the supporting groove 211, and simultaneously limits the transverse shaft 3 at two points by matching with a positioning mechanism 6 arranged at one side of the supporting groove 211, thereby realizing the support of the transverse shaft 3.
Example three:
FIG. 4 is a schematic structural diagram of a third embodiment of the polar plate lifting and transferring apparatus of the present invention; as shown in fig. 4, in which the same or corresponding components as those in embodiment two are denoted by the same reference numerals as those in embodiment two, only the points of difference from embodiment two will be described below for the sake of convenience. The third embodiment is different from the second embodiment shown in fig. 3 in that:
as shown in fig. 4, the positioning mechanism 6 is disposed on the other side of the pole plate 10 relative to the baffle 21, and includes a lifting member 61 and a supporting block 62, the lifting member 61 is vertically mounted on the working table 2, and the pushing direction of the lifting member is vertically upward, and the supporting block 62 is mounted on the pushing end of the lifting member 61 and supports the horizontal shaft 3.
In the present invention, after the cross shaft 3 penetrates into the lug hole 11 of the pole plate 10, one end of the cross shaft 3 is supported by the supporting groove 211, and the other end is supported by the lifting member 61 driving the supporting block 62 to rise, so as to prevent the cross shaft 3 from falling.
Example four:
FIG. 5 is a schematic structural diagram of a fourth embodiment of the polar plate lifting and transferring apparatus of the present invention; as shown in fig. 5, in which the same or corresponding components as those in embodiment two are denoted by the same reference numerals as those in embodiment two, only the points of difference from embodiment two will be described below for the sake of convenience. The fourth embodiment is different from the second embodiment shown in fig. 3 in that:
as shown in fig. 3, the positioning mechanism 6 and the baffle 21 are both disposed on the same side of the pole plate 10, and include limiting members 63 symmetrically disposed along the axial direction of the horizontal shaft 3, the limiting members 63 are disposed in an inclined manner, the bottom of the limiting members 63 is fixedly connected to the worktable 2, and the tops of the limiting members touch each other to limit the horizontal shaft 3 passing through the bottom thereof.
In the present invention, after the transverse shaft 3 is inserted into the tab hole 11 of the pole plate 10, the center of gravity of the transverse shaft 3 is located on the side of the pole plate 10, the middle position of the transverse shaft 3 is supported by the supporting groove 211 on the baffle 21, and the transverse shaft 3 is further limited by the limiting member 63, so as to prevent one end of the transverse shaft 3 located on the pole plate 10 from being inclined and separated, wherein the limiting member 63 is preferably a spring piece, a triangular structure is formed between the two sets of limiting members 63 and the worktable 2, the vertex of the triangular structure limits the transverse shaft 3, and when the truss manipulator 2 hooks the transverse shaft 3 for hoisting, the spring piece releases the limitation of the transverse shaft 3 by its own elasticity.
Example five:
fig. 6 is a schematic structural diagram of a fifth embodiment of the polar plate lifting and transferring device of the present invention; as shown in fig. 6, in which the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The fifth embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 6 to 8, the arrangement area 20 is adjacent to a transverse axis stacking area 24 for placing the transverse axis 3.
Further, an automatic shaft penetrating mechanism 8 is mounted on the workbench 2 and comprises a box body 81, a shaft pushing assembly 82 and a shaft penetrating assembly 83, and a horn-shaped and vertically-arranged feeding channel 811 and an arc-shaped and horizontally-arranged discharging channel 812 are arranged in the box body 81; the push shaft assembly 82 is arranged at the output end of the feeding channel 811, is just opposite to the discharge channel 812, and pushes the cross shaft 3 at the output end of the feeding channel 811 into the discharge channel 812, the shaft penetrating assembly 83 is arranged at one side of the discharge channel 812 in a neighboring manner, and pushes the cross shaft 3 on the discharge channel 812 to penetrate into the tab hole 11 of the polar plate 10 of the working area 20.
The push shaft assembly 82 comprises a push cylinder 821 and a push block 822, two ends of the length of the push block 822 are guided by a guide rod 823, and the push cylinder 821 enables a transverse shaft 3 at the output end of the feeding channel 811 to transversely move to the discharging channel 812 by pushing the push block 822.
Further, the shaft penetrating assembly 83 includes a synchronous belt 832 driven by a driving motor 831, a synchronous block 833 installed on the synchronous belt 832, and a shifting plate 834 connected to the synchronous block 833, the driving motor 831 drives the synchronous belt 832 to rotate along the discharging channel 812, the synchronous block 833 installed on the synchronous belt 832 moves along with the synchronous belt 832, and the synchronous block 833 pushes the transverse shaft 3 located on the discharging channel 812 through the shifting plate 834, so that the transverse shaft 3 penetrates into the tab hole 11 of the electrode plate 10.
Example six:
fig. 9 is a schematic structural diagram of a sixth embodiment of the polar plate lifting and transferring device of the invention; as shown in fig. 7, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The sixth embodiment differs from the first embodiment shown in fig. 1 in that:
as shown in fig. 9 to 11, the rack 4 is arranged in multiple layers, a plurality of groups of the support beams 41 are arranged along the height direction, and any one of the support beams 41 in each group of the support beams 41 is detachably arranged.
It should be noted that the placing rack 4 is arranged in multiple layers, and when the truss manipulator 5 is used for lifting the pole plates 10, the pole plates are placed from the bottom layer of the placing rack 4, the support beams 41 on the upper layers are detached in the placing process, and after the layer is filled, the support beams 41 on the upper layer are installed, and the pole plates on the changed layer are placed.
In the invention, the placing frame 4 is made of angle steel, and two ends of the supporting beam 41 are directly erected on the placing frame 4 without being installed and fixed.
Example seven:
fig. 12 is a schematic structural diagram of a sixth embodiment of the polar plate lifting and transferring device of the invention; as shown in fig. 12, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The sixth embodiment differs from the first embodiment shown in fig. 1 in that:
as shown in fig. 12, a plurality of holes 23 are formed on the table 2 at the arrangement region 20.
Further, the worktable 2 is provided with a brushing mechanism 7, the brushing mechanism 7 includes an induction component 71 and a brushing component 72, the induction component 71 is arranged at one side of the arrangement area 20 and inducts the transverse shaft 3, the brushing component 72 is arranged at one side of the arrangement area 20 close to the input end of the conveying line 1, and after the induction component 71 inducts the transverse shaft 3, the brushing component 72 is controlled to wipe the upper end part of the pole plate 10 in the arrangement area 20.
The sensing assembly 71 comprises a mounting plate 711, a touch sensor 712 horizontally mounted on the mounting plate 711, a touch plate 713 with the top hinged to the mounting plate 711, an optical axis 714 mounted on the touch plate 713 and an elastic member 715 sleeved on the optical axis 714, after the optical axis 3 is penetrated in place, the end of the optical axis 3 touches the touch plate 713, the touch plate 713 touches the touch sensor 712, the touch sensor 712 sends a control signal to the brush plate assembly 72 to control the brush plate assembly 72 to brush the upper end of the pole plate 10, so as to remove redundant lead paste, the redundant lead paste at the lower end of the pole plate 10 is discharged through the drain hole 23, and after the optical axis 3 and the pole plate 10 are lifted and transferred, the elastic member 715 is elastically reset, so that the touch plate 713 is separated from the touch sensor 712.
Furthermore, the brush plate assembly 72 includes a rotary driving member 721 and a brush 722, wherein the rotary driving member 721 can be a rotary cylinder or a rotary motor, and the brush 722 is driven by the rotary driving member 721 to rotate and swing to wipe the upper end of the pole plate 10.
Example eight:
with reference to the first to seventh embodiments of the present invention, a pole plate lifting and transferring method according to an eighth embodiment of the present invention is described.
As shown in fig. 13, a polar plate lifting and transferring method includes:
firstly, conveying a polar plate, namely horizontally conveying the polar plate 10 output from a discharge port of a polar plate coating machine to a workbench 2 adjacent to a conveying path of a conveying line 1 by the conveying line 1;
secondly, stacking the polar plates, namely carrying and transferring the polar plates 10 horizontally conveyed on the conveying line 1 into an arrangement area 20 on the workbench 2, so that the polar plates 10 are vertically and sequentially stacked, the side surfaces of the polar plates 10 coated with the lead paste are arranged towards a baffle 21 on the workbench 2, and one side of the polar plates 10 provided with the polar lug holes 11 is abutted and touched with a baffle strip 22 on the workbench 2;
inserting a cross shaft 3 into the polar ear holes 11 of the polar plates 10 vertically placed in the arrangement area 20 to string the polar plates 10, wherein the cross shaft 3 is supported and positioned by matching a support groove 211 on the baffle 21 and a positioning mechanism 6 positioned on one side of the baffle 21;
step four, brushing the plates, wherein after the induction component 71 arranged at one side of the arrangement area 20 induces that the cross shaft 3 is arranged in place in a penetrating manner, the induction component 71 drives the brushing plate component 72 positioned at one side of the arrangement area 20 close to the input end of the conveying line 1 to wipe the upper end surfaces of the polar plates 10 in the arrangement area 20;
after the polar plates 10 are wiped, the truss manipulator 5 positioned above the arrangement area 20 drives the hooks 51 on the truss manipulator to move to the arrangement area 20 to hook the two axial end parts of the transverse shaft 3, the truss manipulator 5 carries the polar plates 10 strung up by the transverse shaft 3 to the placement frame 4 positioned at the output end of the conveyor line 1, the two axial end parts of the transverse shaft 3 are erected on the support beam 41 of the placement frame 4, and the polar plates 10 strung up on the transverse shaft 3 are vertically hoisted; and
and sixthly, dispersing the polar plates, wherein the polar plates 10 vertically hung on the placing frame 4 are shifted to form a gap between the adjacent polar plates 10.
In the third step, the transverse shaft 3 automatically penetrates into the tab hole 11 of the electrode plate 10 through the automatic shaft penetrating mechanism 8, and includes a box 81, a push shaft assembly 82 and a shaft penetrating assembly 83, and a horn-shaped and vertically-arranged feeding channel 811 and an arc-shaped and horizontally-arranged discharging channel 812 are arranged in the box 81; the push shaft assembly 82 is arranged at the output end of the feeding channel 811, is just opposite to the discharge channel 812, and pushes the cross shaft 3 at the output end of the feeding channel 811 into the discharge channel 812, the shaft penetrating assembly 83 is arranged at one side of the discharge channel 812 in a neighboring manner, and pushes the cross shaft 3 on the discharge channel 812 to penetrate into the tab hole 11 of the polar plate 10 of the working area 20.
The push shaft assembly 82 comprises a push cylinder 821 and a push block 822, two ends of the length of the push block 822 are guided by a guide rod 823, and the push cylinder 821 enables a transverse shaft 3 at the output end of the feeding channel 811 to transversely move to the discharging channel 812 by pushing the push block 822.
Further, the shaft penetrating assembly 83 includes a synchronous belt 832 driven by a driving motor 831, a synchronous block 833 installed on the synchronous belt 832, and a shifting plate 834 connected to the synchronous block 833, the driving motor 831 drives the synchronous belt 832 to rotate along the discharging channel 812, the synchronous block 833 installed on the synchronous belt 832 moves along with the synchronous belt 832, and the synchronous block 833 pushes the transverse shaft 3 located on the discharging channel 812 through the shifting plate 834, so that the transverse shaft 3 penetrates into the tab hole 11 of the electrode plate 10.
More specifically, in the third step, the positioning mechanism 6 includes limiting members 63 symmetrically disposed along the axial direction of the cross shaft 3, the limiting members 63 are disposed obliquely, the bottom portions thereof are fixedly connected to the worktable 2, and the top portions thereof touch each other to limit the cross shaft 3 passing through the bottom portions thereof.
In the invention, after the transverse shaft 3 penetrates into the tab hole 11 of the polar plate 10, the gravity center of the transverse shaft 3 is positioned on the side of the polar plate 10, the middle position of the transverse shaft 3 is supported by the supporting groove 211 on the baffle 21, the transverse shaft 3 also limits the position of the transverse shaft through the limiting piece 63, and one end of the transverse shaft 3 positioned on the polar plate 10 is prevented from being obliquely separated, wherein the limiting piece 63 is preferably a spring piece, a triangular structure is formed between the two groups of limiting pieces 63 and the workbench 2, the vertex of the triangular structure limits the transverse shaft 3, and when the truss manipulator 2 hooks the transverse shaft 3 for hoisting, the spring piece releases the limitation on the transverse shaft 3 by virtue of.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a polar plate handling transfer apparatus, includes transfer chain (1), and the discharge gate department that the polar plate scribbled the trigger is located to the input neighbour of this transfer chain (1), carries polar plate (10) of placing from the level that the polar plate scribbled the trigger output on it, its characterized in that still includes:
the workbench (2) is horizontally erected on the conveying path of the conveying line (1), and an arrangement area (20) for sequentially overlapping the vertically placed polar plates (10) is arranged on the workbench (2);
the transverse shaft (3), the transverse shaft (3) penetrates through the polar ear holes (11) on the polar plates (10) placed in the arrangement area (20);
the placing frames (4) are arranged at the output end of the conveying line (1) in an adjacent mode, at least one group of placing frames is arranged on the placing frames (4), and supporting beams (41) which are arranged in parallel and used for supporting the two axial ends of the transverse shaft (3) are arranged on the placing frames; and
truss manipulator (5), truss manipulator (5) set up in transfer chain (1) with directly over workstation (2), be provided with on it and remove and flexible couple (51) that set up, this couple (51) certainly workstation (2) department catches on the both ends of cross axle (3), shift polar plate (10) of wearing to establish on this cross axle (3) to vertical the placing on rack (4).
2. The polar plate lifting and transferring equipment as claimed in claim 1, wherein the arrangement area (20) is formed by enclosing baffle plates (21) and baffle strips (22) which are perpendicular to each other, the baffle plates (21) are abutted against the side surfaces of the adjacent polar plates (10) coated with the lead plaster and are arranged to cover the polar plates (10), and the baffle strips (22) are abutted against one side of the polar plates (10) provided with the polar lug holes (11).
3. The polar plate lifting and transferring equipment as claimed in claim 2, characterized in that the baffle (21) is provided with a supporting groove (211) for supporting the transverse shaft (3), and a positioning mechanism (6) for supporting and positioning the transverse shaft (3) is arranged on one side of the supporting groove (211) along the axial direction of the transverse shaft (3).
4. The polar plate lifting and transferring equipment as claimed in claim 3, wherein the positioning mechanism (6) and the baffle (21) are both arranged on the same side of the polar plate (10), the polar plate lifting and transferring equipment comprises limiting parts (63) symmetrically arranged along the axis direction of the transverse shaft (3), the limiting parts (63) are obliquely arranged, the bottoms of the limiting parts (63) are fixedly connected with the workbench (2), and the tops of the limiting parts touch each other to limit the transverse shaft (3) passing through the lower part of the limiting parts.
5. The pole plate handling and transferring device of claim 1, wherein a plurality of drain holes (23) are arranged on the working platform (2) at the arrangement area (20).
6. The polar plate lifting and transferring equipment as claimed in claim 5, wherein the workbench (2) is provided with a plate brushing mechanism (7), the plate brushing mechanism (7) comprises an induction component (71) and a plate brushing component (72), the induction component (71) is arranged on one side of the arrangement area (20) and inducts the transverse shaft (3), the plate brushing component (72) is arranged on one side of the arrangement area (20) close to the input end of the conveying line (1), and after the induction component (71) inducts the transverse shaft (3), the plate brushing component (72) is controlled to wipe the upper end part of the polar plate (10) in the arrangement area (20).
7. The pole plate handling and transferring device of claim 1, wherein a transverse shaft stacking area (24) for placing the transverse shaft (3) is arranged adjacent to the arrangement area (20).
8. The polar plate lifting and transferring device as claimed in claim 1, wherein the placing rack (4) is arranged in multiple layers, a plurality of groups of the supporting beams (41) are arranged along the height direction of the placing rack, and any one of the supporting beams (41) in each group of the supporting beams (41) is detachably arranged.
9. The polar plate lifting and transferring equipment as claimed in claim 1, wherein the workbench (2) is provided with an automatic shaft penetrating mechanism (8) which comprises a box body (81), a shaft pushing assembly (82) and a shaft penetrating assembly (83), and a horn-shaped vertically arranged feeding channel (811) and an arc-shaped horizontally arranged discharging channel (812) are arranged in the box body (81); push away a subassembly (82) set up in the output end department of feedstock channel (811), it is just right discharge channel (812) set up, and it will feedstock channel (811) output end department cross axle (3) propelling movement extremely in discharge channel (812), wear a subassembly (83) neighbour to locate discharge channel (812) one side, its propelling movement cross axle (3) on discharge channel (812) penetrate in utmost point ear hole (11) of polar plate (10) of working area (20).
10. A polar plate lifting and transferring method is characterized by comprising the following steps:
step one), conveying a polar plate, wherein a conveying line (1) horizontally conveys the polar plate (10) output from a discharge hole of a polar plate coating machine to a workbench (2) adjacent to a conveying path of the conveying line (1);
secondly, stacking the polar plates, namely carrying and transferring the polar plates (10) horizontally conveyed on the conveying line (1) into an arrangement area (20) on the workbench (2) to vertically and sequentially place the polar plates (10) in an overlapped mode, wherein the side faces, coated with the lead plaster, of the polar plates (10) are arranged towards a baffle (21) on the workbench (2), and one side, provided with a polar lug hole (11), of each polar plate (10) is abutted against and touched with a baffle strip (22) on the workbench (2);
inserting a cross shaft (3) into a polar ear hole (11) on a polar plate (10) vertically placed in the arrangement area (20) to string the polar plate (10), wherein the cross shaft (3) is supported and positioned by a supporting groove (211) on the baffle plate (21) and a positioning mechanism (6) positioned on one side of the baffle plate (21) in a matching manner;
step four), brushing the plates, wherein after the induction component (71) arranged on one side of the arrangement area (20) induces that the transverse shaft (3) penetrates and is arranged in place, the induction component (71) drives the brushing plate component (72) which is positioned on one side of the arrangement area (20) close to the input end of the conveying line (1) to wipe the upper end faces of the polar plates (10) in the arrangement area (20);
step five), hoisting and transferring, namely after the polar plates (10) are wiped, driving a hook (51) on a truss manipulator (5) positioned above the arrangement area (20) to move to the arrangement area (20) to hook the two axial end parts of the transverse shaft (3), carrying the polar plates (10) strung by the transverse shaft (3) to a placing frame (4) positioned at the output end of the conveyor line (1) by the truss manipulator (5), erecting the two axial end parts of the transverse shaft (3) on a supporting beam (41) of the placing frame (4), and vertically hoisting the polar plates (10) strung on the transverse shaft (3); and
and step six), dispersing the polar plates, wherein the polar plates (10) vertically hung on the placing rack (4) are shifted to enable a gap to exist between the adjacent polar plates (10).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911171400.8A CN110844547B (en) | 2019-11-26 | 2019-11-26 | Polar plate lifting and transferring equipment and lifting and transferring method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911171400.8A CN110844547B (en) | 2019-11-26 | 2019-11-26 | Polar plate lifting and transferring equipment and lifting and transferring method |
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| CN110844547A true CN110844547A (en) | 2020-02-28 |
| CN110844547B CN110844547B (en) | 2024-07-23 |
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| CN115123610A (en) * | 2022-07-14 | 2022-09-30 | 河北悍得自动化装备有限公司 | Brake block baling equipment |
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