CN107713672A - 一种止滑丝圈垫及其制作方法 - Google Patents

一种止滑丝圈垫及其制作方法 Download PDF

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CN107713672A
CN107713672A CN201710938329.6A CN201710938329A CN107713672A CN 107713672 A CN107713672 A CN 107713672A CN 201710938329 A CN201710938329 A CN 201710938329A CN 107713672 A CN107713672 A CN 107713672A
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姚聪明
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Taicang All Mats Plastic Ind Co Ltd
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Abstract

本发明公开了一种止滑丝圈垫及其制作方法，所述止滑丝圈垫包括由下而上设置的底皮层、丝圈层、胶粘层、颗粒层和耐磨层，所述丝圈层由耐寒材料制成，所述耐寒材料包括聚氯乙烯、增韧树脂、增塑剂、耐寒增塑剂、稳定剂、润滑剂和碳酸钙。本发明的止滑丝圈垫采用耐寒材料制作丝圈，使丝圈垫整体硬度受温度影响小，适用于室外的严寒天气中，提高丝圈垫的防滑性，进而提高用户的使用安全性。

Description

一种止滑丝圈垫及其制作方法
技术领域
本发明涉及塑胶垫领域，特别涉及一种止滑丝圈垫及其制作方法。
背景技术
目前，市场中常见的丝圈垫是由丝圈面层与底部的衬底材料经过热熔贴合或者胶水贴合而成为一体的脚垫材质，丝圈垫具有很好的刮砂效果。但是现有技术中的丝圈垫的耐寒能力较差，遇到雨雪天气或寒冷天气，塑料硬度增加，止滑效果降低，存在潜在风险。考虑到湿式状态下和温度变化对塑胶止滑性能的影响较大，亟需从材料的表面粗糙度和不受温度影响或受温度影响小方面着手，研发新型的止滑丝圈垫。
发明内容
为了解决现有技术的问题，本发明提供了一种止滑丝圈垫及其制作方法，技术方案如下：
一方面，本发明提供了一种止滑丝圈垫，包括由下而上设置的底皮层、丝圈层、胶粘层、颗粒层和耐磨层，所述丝圈层由耐寒材料制成，所述耐寒材料包括聚氯乙烯、增韧树脂、增塑剂、耐寒增塑剂、稳定剂、润滑剂和碳酸钙。
进一步地，所述耐寒材料的重量份额范围为：
进一步地，所述底皮层的制作材料包括PVC和碳酸钙，所述PVC和碳酸钙的重量份额范围为：
进一步地，所述丝圈层在0℃与25℃的硬度差不超过4HA。
进一步地，所述丝圈层的丝圈丝径范围为0.4-0.6mm。
进一步地，所述胶粘层的厚度范围为10-50μm。
进一步地，所述颗粒层包括多个粒径相同或不同的颗粒，所述颗粒粘附在所述胶粘层上。
进一步地，所述颗粒层的颗粒的制作材料包括PVC树脂粉、木屑和细砂。
进一步地，所述耐磨层的制作材料包括至少部分交联的PVC糊树脂。
另一方面，本发明还提供了一种止滑丝圈垫的制作方法，包括：
S1、利用T型模成型丝圈层；
S2、在丝圈层上涂覆胶粘层，并进行熟化操作；
S3、在胶粘层远离丝圈层的一面喷洒颗粒，形成颗粒层；
S4、在颗粒层上涂覆耐磨层；
S5、在丝圈层远离胶粘层的一面贴合底皮层，进行塑化操作。
本发明提供的技术方案带来的有益效果如下：
1)通过原料、配方、工艺的调整在丝圈垫表面形成磨砂层，起到止滑效果，磨砂层的材料有PVC树脂粉、木屑、粉煤灰、沙子等不易塑化的原料；
2)采用耐寒材料聚氯乙烯、增韧树脂、增塑剂、耐寒增塑剂、稳定剂、润滑剂和碳酸钙制作丝圈层，使丝圈垫的整体硬度受温度影响较小。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的止滑丝圈垫的结构示意图；
图2是本发明实施例提供的止滑丝圈垫的制作方法流程图。
其中，附图标记为：1-底皮层，2-丝圈层，3-胶粘层，4-颗粒层，5-耐磨层。
具体实施方式
为了使本技术领域的人员更好地理解本发明方案，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分的实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都应当属于本发明保护的范围。
需要说明的是，本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象，而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换，以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外，术语“包括”和“具有”以及他们的任何变形，意图在于覆盖不排他的包含，例如，包含了一系列步骤或单元的过程、方法、装置、产品或设备不必限于清楚地列出的那些步骤或单元，而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。
实施例1
在本发明的一个实施例中，提供了一种止滑丝圈垫，有5层结构，由下至上依次为底皮层1、丝圈层2、胶粘层3、颗粒层4和耐磨层5。其中底皮层1的主要材料为PVC和碳酸钙，比重大，具有很好的贴地性，所述PVC和碳酸钙的重量份额范围为：PVC 100份，增塑剂30～60份，稳定剂2～5份，碳酸钙50～75份，优选为PVC 100份，增塑剂45份，稳定剂3份，碳酸钙60份；丝圈层2为耐寒的丝圈，在雨雪天气下，硬度增加不多，在0℃的硬度比室温(比如25℃)下的硬度增加4HA左右；胶粘层3的厚度10-50微米；颗粒层4的粒径多样化，利用颗粒物质在180℃难以塑化或不塑化的特点，将其粘附在胶粘层3上，成型后，表面有明显的沙粒状，达到止滑效果，其中，颗粒物质可以选用PVC树脂粉、木屑、细砂等，粒径不同，止滑性也不同；耐磨层5所用的树脂是聚合度高，部分交联的PVC糊树脂。
本发明的止滑丝圈垫的最大静摩擦系数在0.45-0.65范围内，通过颗粒层的材质、粒径、含量等来控制最大静摩擦系数。
在本发明的一个优选实施例中，所述耐寒材料包括聚氯乙烯、增韧树脂、增塑剂、耐寒增塑剂、稳定剂、润滑剂和碳酸钙，优选地，所述耐寒材料的重量份额为：
并且，T型模成型丝圈层，丝径为0.5mm，胶黏层30μm，烧结后，每平方米均匀喷洒100g木屑，木屑为50目，继续涂覆耐磨层，和底皮层一起塑化，底皮层比重1.6g/cm3，整体贴地行好，最大静摩擦系数在0.49。
本发明经过多次试验得到，以上为制作耐寒防滑的丝圈垫的最佳配方，可实现在室温与0℃两种情况下丝圈垫的硬度变化最小，为小于3HA。
在其他可选的实施例中，所述耐寒材料的重量份额为：
此时，在室温与0℃两种情况下丝圈垫的硬度变化为3.6HA。
在本实施例中，T型模成型丝圈层，丝径0.6mm，胶黏层30μm，烧结后，每平方米均匀喷洒70gPVC树脂粉，树脂粉的粒径约250μm，继续涂覆耐磨层，和底皮层一起塑化，底皮层比重1.6g/cm3，整体贴地行好，最大静摩擦系数在0.53。
耐寒材料的重量份额为：
此时，在室温与0℃两种情况下丝圈垫的硬度变化为3.8HA。
在本实施例中，T型模成型丝圈层，丝径0.4mm，胶黏层25μm，烧结后，每平方米均匀喷洒120g粉煤灰，粉煤灰的粒径约100目，继续涂覆耐磨层，和底皮层一起塑化，底皮层比重1.6g/cm3，整体贴地行好，最大静摩擦系数在0.56。
实施例2
在本发明的一个实施例中，提供了一种止滑丝圈垫的制作方法，参见图2，所述方法包括以下流程：
S1、利用T型模成型丝圈层；
S2、在丝圈层上涂覆胶粘层，并进行熟化操作；
S3、在胶粘层远离丝圈层的一面喷洒颗粒，形成颗粒层；
S4、在颗粒层上涂覆耐磨层；
S5、在丝圈层远离胶粘层的一面贴合底皮层，进行塑化操作。
进一步地，以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

1.一种止滑丝圈垫，其特征在于，包括由下而上设置的底皮层(1)、丝圈层(2)、胶粘层(3)、颗粒层(4)和耐磨层(5)，所述丝圈层(2)由耐寒材料制成，所述耐寒材料包括聚氯乙烯、增韧树脂、增塑剂、耐寒增塑剂、稳定剂、润滑剂和碳酸钙。
2.根据权利要求1所述的止滑丝圈垫，其特征在于，所述耐寒材料的重量份额范围为：
3.根据权利要求1所述的止滑丝圈垫，其特征在于，所述底皮层(1)的制作材料包括PVC和碳酸钙，所述PVC和碳酸钙的重量份额范围为：
4.根据权利要求2所述的止滑丝圈垫，其特征在于，所述丝圈层(2)在0℃与25℃的硬度差不超过4HA。
5.根据权利要求1所述的止滑丝圈垫，其特征在于，所述丝圈层(2)的丝圈丝径范围为0.4-0.6mm。
6.根据权利要求1所述的止滑丝圈垫，其特征在于，所述胶粘层(3)的厚度范围为10-50μm。
7.根据权利要求1所述的止滑丝圈垫，其特征在于，所述颗粒层(4)包括多个粒径相同或不同的颗粒，所述颗粒粘附在所述胶粘层(3)上。
8.根据权利要求7所述的止滑丝圈垫，其特征在于，所述颗粒层(4)的颗粒的制作材料包括PVC树脂粉、木屑和细砂。
9.根据权利要求1所述的止滑丝圈垫，其特征在于，所述耐磨层(5)的制作材料包括至少部分交联的PVC糊树脂。
10.一种止滑丝圈垫的制作方法，其特征在于，包括：
S1、利用T型模成型丝圈层；
S2、在丝圈层上涂覆胶粘层，并进行熟化操作；
S3、在胶粘层远离丝圈层的一面喷洒颗粒，形成颗粒层；
S4、在颗粒层上涂覆耐磨层；
S5、在丝圈层远离胶粘层的一面贴合底皮层，进行塑化操作。
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