CN107700207B - 一种抗紫外线纺织品的染色方法 - Google Patents
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Abstract
本发明属于纺织品加工技术领域,尤其是一种抗紫外线纺织品的染色方法,具体方法如下:(1)将纺织品浸没于绿原酸水溶液中保温浸泡并不断搅动,滤液取出,热压干燥至含水率为9%~11%;(2)浸没于染色剂中浸泡并不断搅拌,滤剂取出,真空处理,浸没于亚麻籽胶水溶液中浸泡并进行超声处理;(3)置入冷冻箱内恒温冷冻,取出,热压干燥至无水分;不但能够有效降低紫外线透过率,增强对光的反射和吸收,从而起到抗紫外线的作用,提高其抗紫外线能力,防护效果越好,屏蔽效率高,抗紫外线功能性稳定持久,而且安全无毒,不刺激皮肤或引起过敏反应,染色效果好,固着性好,不易褪色,耐水洗和干洗,对光、热和化学物质稳定。
Description
技术领域
本发明属于纺织品加工技术领域,尤其是一种抗紫外线纺织品的染色方法。
背景技术
地球表面太阳紫外线辐射的增加,导致人类皮肤发病率不断上升,严重地影响了人体健康,有资料显示,臭氧层每减少1%,紫外线辐射强度就增大2%,患皮肤癌的可能性将提高3%,自然界中紫外线量随时间和季节而变化,夏季太阳直射时紫外线辐射量达到最大,容易造成过量紫外线的照射而使人体皮肤受到伤害,这时做好紫外线防护工作尤为重要;因此,开发抗紫外线纺织品,有效保护人体免受过量紫外线辐射很有必要。
发明内容
针对上述问题,本发明旨在提供一种抗紫外线纺织品的染色方法。
本发明通过以下技术方案实现:
一种抗紫外线纺织品的染色方法,具体方法如下:
(1)将纺织品浸没于温度为54~58℃的绿原酸水溶液中保温浸泡35~40min并不断搅动,滤液取出,置入温度为78~82℃、压力为0.14~0.18MPa的条件下热压干燥至含水率为9%~11%;
(2)将经步骤(1)处理后的纺织品浸没于染色剂中浸泡24~28min并不断搅拌,滤剂取出,真空处理14~16min,浸没于亚麻籽胶水溶液中浸泡18~20min并通入功率为96~100W、频率为135~140kHz的超声波进行超声处理;
所述的染色剂,由以下重量份的原料制成:五水偏硅酸钠5.4~5.8份、酒石酸钾7.2~7.6份、玉米淀粉3.5~3.9份、氧化铁蓝9.4~9.8份、蔗糖脂肪酸酯4.4~4.6份、硅藻土5.1~5.5份、去离子水54~58份;
(3)将经步骤(2)处理后的纺织品置入温度为-6~-4℃的冷冻箱内恒温冷冻17~19min,取出,置入温度为110~115℃、压力为0.24~0.28MPa的条件下热压干燥至无水分。
作为发明进一步的方案:步骤(1)所述的绿原酸水溶液的质量分数为1.5%~1.7%。
作为发明进一步的方案:步骤(2)所述的真空处理,先在温度为67~71℃、真空度为190~210Pa的条件下真空处理5~6min,然后在温度为55~59℃、真空度为340~360Pa的条件下真空处理9~10min。
作为发明进一步的方案:步骤(2)所述的亚麻籽胶水溶液的质量分数为2.2%~2.4%。
本发明的有益效果:本发明提供的一种抗紫外线纺织品的染色方法,不但能够有效降低紫外线透过率,增强对光的反射和吸收,能够强烈吸收紫外线,并将高能量的紫外线转变成低能量的热能或波长较短的电磁波释放出来,从而起到抗紫外线的作用,提高其抗紫外线能力,防护效果越好,屏蔽效率高,抗紫外线功能性稳定持久,而且安全无毒,不刺激皮肤或引起过敏反应,染色效果好,固着性好,不易褪色,耐水洗和干洗,对光、热和化学物质稳定。
具体实施方式
下面用具体实施例说明本发明,但并不是对本发明的限制。
实施例1
本发明实施例中,一种抗紫外线纺织品的染色方法,具体方法如下:
(1)将纺织品浸没于温度为54℃的绿原酸水溶液中保温浸泡35min并不断搅动,滤液取出,置入温度为78℃、压力为0.14MPa的条件下热压干燥至含水率为9%;
(2)将经步骤(1)处理后的纺织品浸没于染色剂中浸泡24min并不断搅拌,滤剂取出,真空处理14min,浸没于亚麻籽胶水溶液中浸泡18min并通入功率为96W、频率为135kHz的超声波进行超声处理;
所述的染色剂,由以下重量份的原料制成:五水偏硅酸钠5.4份、酒石酸钾7.2份、玉米淀粉3.5份、氧化铁蓝9.4份、蔗糖脂肪酸酯4.4份、硅藻土5.1份、去离子水54份;
(3)将经步骤(2)处理后的纺织品置入温度为-6℃的冷冻箱内恒温冷冻17min,取出,置入温度为110℃、压力为0.24MPa的条件下热压干燥至无水分。
作为发明进一步的方案:步骤(1)所述的绿原酸水溶液的质量分数为1.5%。
作为发明进一步的方案:步骤(2)所述的真空处理,先在温度为67℃、真空度为190Pa的条件下真空处理5min,然后在温度为55℃、真空度为340Pa的条件下真空处理9min。
作为发明进一步的方案:步骤(2)所述的亚麻籽胶水溶液的质量分数为2.2%。
染色后使用温度为48℃、质量分数为5.5%的食盐水浸泡36h,未出现褪色情况。
实施例2
本发明实施例中,一种抗紫外线纺织品的染色方法,具体方法如下:
(1)将纺织品浸没于温度为54~58℃的绿原酸水溶液中保温浸泡38min并不断搅动,滤液取出,置入温度为80℃、压力为0.16MPa的条件下热压干燥至含水率为10%;
(2)将经步骤(1)处理后的纺织品浸没于染色剂中浸泡26min并不断搅拌,滤剂取出,真空处理15min,浸没于亚麻籽胶水溶液中浸泡19min并通入功率为98W、频率为138kHz的超声波进行超声处理;
所述的染色剂,由以下重量份的原料制成:五水偏硅酸钠5.6份、酒石酸钾7.4份、玉米淀粉3.7份、氧化铁蓝9.6份、蔗糖脂肪酸酯4.5份、硅藻土5.3份、去离子水56份;
(3)将经步骤(2)处理后的纺织品置入温度为-5℃的冷冻箱内恒温冷冻18min,取出,置入温度为113℃、压力为0.26MPa的条件下热压干燥至无水分。
作为发明进一步的方案:步骤(1)所述的绿原酸水溶液的质量分数为1.6%。
作为发明进一步的方案:步骤(2)所述的真空处理,先在温度为69℃、真空度为200Pa的条件下真空处理5.5min,然后在温度为57℃、真空度为350Pa的条件下真空处理9.5min。
作为发明进一步的方案:步骤(2)所述的亚麻籽胶水溶液的质量分数为2.3%。
染色后使用温度为48℃、质量分数为5.5%的食盐水浸泡36h,未出现褪色情况。
实施例3
本发明实施例中,一种抗紫外线纺织品的染色方法,具体方法如下:
(1)将纺织品浸没于温度为58℃的绿原酸水溶液中保温浸泡40min并不断搅动,滤液取出,置入温度为82℃、压力为0.18MPa的条件下热压干燥至含水率为11%;
(2)将经步骤(1)处理后的纺织品浸没于染色剂中浸泡28min并不断搅拌,滤剂取出,真空处理16min,浸没于亚麻籽胶水溶液中浸泡20min并通入功率为100W、频率为140kHz的超声波进行超声处理;
所述的染色剂,由以下重量份的原料制成:五水偏硅酸钠5.8份、酒石酸钾7.6份、玉米淀粉3.9份、氧化铁蓝9.8份、蔗糖脂肪酸酯4.6份、硅藻土5.5份、去离子水58份;
(3)将经步骤(2)处理后的纺织品置入温度为-4℃的冷冻箱内恒温冷冻19min,取出,置入温度为115℃、压力为0.28MPa的条件下热压干燥至无水分。
作为发明进一步的方案:步骤(1)所述的绿原酸水溶液的质量分数为1.7%。
作为发明进一步的方案:步骤(2)所述的真空处理,先在温度为71℃、真空度为210Pa的条件下真空处理6min,然后在温度为59℃、真空度为360Pa的条件下真空处理10min。
作为发明进一步的方案:步骤(2)所述的亚麻籽胶水溶液的质量分数为2.4%。
染色后使用温度为48℃、质量分数为5.5%的食盐水浸泡36h,未出现褪色情况。
对比例
现有技术的纺织品的普通染色方法
染色后使用温度为48℃、质量分数为1.5%的食盐水浸泡5h,出现严重的褪色情况。
使用实施例的染色方法对同一批性状相同的涤纶坯布进行染色处理,染色后对其抗紫外线性能进行检测,检测结果如表1:
表1 实施例和对比例的对比结果
T(UVA) (%) | UPF | |
实施例1 | 3.56 | 44 |
实施例2 | 3.53 | 44 |
实施例3 | 3.51 | 44 |
对比例 | 26.77 | 25 |
从表1可以看出,经本发明的染色方法染色得到的纺织品的抗紫外线性能得到显著提升,具有很好的抗紫外线性能。
Claims (4)
1.一种抗紫外线纺织品的染色方法,其特征在于,具体方法如下:
(1)将纺织品浸没于温度为54~58℃的绿原酸水溶液中保温浸泡35~40min并不断搅动,取出,置入温度为78~82℃、压力为0.14~0.18MPa的条件下热压干燥至含水率为9%~11%;
(2)将经步骤(1)处理后的纺织品浸没于染色剂中浸泡24~28min并不断搅拌,取出,真空处理14~16min,浸没于亚麻籽胶水溶液中浸泡18~20min并通入功率为96~100W、频率为135~140kHz的超声波进行超声处理;
所述的染色剂,由以下重量份的原料制成:五水偏硅酸钠5.4~5.8份、酒石酸钾7.2~7.6份、玉米淀粉3.5~3.9份、氧化铁蓝9.4~9.8份、蔗糖脂肪酸酯4.4~4.6份、硅藻土5.1~5.5份、去离子水54~58份;
(3)将经步骤(2)处理后的纺织品置入温度为-6~-4℃的冷冻箱内恒温冷冻17~19min,取出,置入温度为110~115℃、压力为0.24~0.28MPa的条件下热压干燥至无水分。
2.根据权利要求1所述的抗紫外线纺织品的染色方法,其特征在于,步骤(1)所述的绿原酸水溶液的质量分数为1.5%~1.7%。
3.根据权利要求1所述的抗紫外线纺织品的染色方法,其特征在于,步骤(2)所述的真空处理,先在温度为67~71℃、真空度为190~210Pa的条件下真空处理5~6min,然后在温度为55~59℃、真空度为340~360Pa的条件下真空处理9~10min。
4.根据权利要求1所述的抗紫外线纺织品的染色方法,其特征在于,步骤(2)所述的亚麻籽胶水溶液的质量分数为2.2%~2.4%。
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