CN107662256A - 竹木板及其加工方法 - Google Patents

竹木板及其加工方法 Download PDF

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CN107662256A
CN107662256A CN201710841363.1A CN201710841363A CN107662256A CN 107662256 A CN107662256 A CN 107662256A CN 201710841363 A CN201710841363 A CN 201710841363A CN 107662256 A CN107662256 A CN 107662256A
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洪叶
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Zhejiang Hongli Bamboo Industry Co Ltd
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Abstract

本发明涉及一种竹木板，包括2个竹外层、2个木板层和1个竹芯层，所述竹木板的组合顺序依次是竹外层、木板层、竹芯层、木板层、竹外层。本发明还涉及所述竹木板的加工方法，包括制作外层竹片、制作芯层竹片、竹片加工、制作木板层、制作竹木板坯、制作竹木板等步骤，采用竹木结合的方式，对竹材进行加工处理，达到防虫防蛀防腐的效果，不易变质生虫，又通过竹木之间的互补，提高了板材的硬度，相对成本也比较低，所得竹木板成品外表美观，清新雅致，密度高、强度高，有较好的耐用性和稳定性，可广泛应用于加工地板、门、家具以及室内墙壁装修。

Description

竹木板及其加工方法
技术领域
本发明涉及竹木制品领域，更具体地，涉及一种竹木板及其加工方法。
背景技术
竹板材既保留了竹材固有的高密度，韧性，强度等优异特性，又保持了竹材的天然纹理，清新雅致，美观舒适，迎合了现代人返璞归真，崇尚自然，环保消费的新潮，但是竹制品具有易生虫的缺点。而木板材硬度相对较低，硬度高的木材成本也比较高，不适于日常消费。
发明内容
本发明的目的是针对上述的问题，提供一种高硬度、防虫防蛀的竹木板及其加工方法。
本发明目的通过以下技术方案予以实现：
提供一种竹木板，包括竹外层、木板层和竹芯层。
优选地，所述竹木板包括2个竹外层、2个木板层和1个竹芯层。
进一步地，所述竹木板的组合顺序依次是竹外层、木板层、竹芯层、木板层、竹外层。
本发明还提供了所述竹木板的加工方法，其特征在于，依次包括以下步骤：
（1）制作外层竹片：选取5～8个月生的未成熟毛竹竹子切成竹段，去除竹节，刮去外层竹青，制成0.5～1.2mm厚的外层竹片；
（2）制作芯层竹片：选取4～6年生的紫竹竹子切成竹段，去除竹节，刮去外层竹青，制成2～3mm厚的芯层竹片；
（3）竹片加工：将外层竹片和芯层竹片于100～180℃下蒸煮7～9h，然后干燥至9～12%的含水率，再放入浸泡液中浸泡3～4天，得到竹外层和竹芯层；
（4）制作木板层：取木板原材料混合均匀，加入双螺杆挤出机中混合塑炼，将混炼料挤出成型，制成1.5～2.5mm厚的木板层；
（5）制作竹木板坯：将竹芯层和木板层双面涂刷胶水，竹外层单面涂刷胶水，并按顺序依次叠放，得到竹木板坯；
（6）制作竹木板：在竹木板坯上施加20～40MPa压强，并加热至120～200℃，然后干燥至3～8%的含水率，得到竹木板成品。
进一步地，所述浸泡液由以下重量份数的各组分组成：清水120～130份，食盐5～7份，碳酸钠2～3份，漂白粉7～11份，硼砂4～6份，烟叶12～15份，艾草9～12份，硫磺2～4份，菖蒲3～5份，檀香6～9份，丁香4～7份，薄荷叶8～10份，蛇床子7～9份，白芷5～8份，薰衣草11～13份。
进一步地，所述浸泡液的制备方法为：将烟叶、艾草、硫磺、菖蒲、檀香、丁香、薄荷叶、蛇床子、白芷、薰衣草加入到清水中，煎煮1～1.5h，冷却到室温后加入食盐、碳酸钠、漂白粉、硼砂搅拌均匀，得到浸泡液。
进一步地，所述木板原材料由以下重量份数的各组分组成：秸秆粉3～5份，稻壳粉4～7份，木粉40～50份，竹炭粉2～3份，石蜡2～4份，硅烷偶联剂3～5份，环氧树脂1.5～2.2份，氢氧化镁0.5～0.8份，松香0.3～0.6份，马来酸酐接枝ABS 2～4份。
与现有技术相比，本发明具有以下有益效果：采用竹木结合的方式，对竹材进行加工处理，达到防虫防蛀防腐的效果，不易变质生虫，又通过竹木之间的互补，提高了板材的硬度，相对成本也比较低，所得竹木板外表美观，清新雅致，密度高、强度高，有较好的耐用性和稳定性，可广泛应用于加工地板、门、家具以及室内墙壁装修。
具体实施方式
下面结合具体实施例对本发明作进一步的说明，但其保护范围不受这些实施例的限制。
实施例1
本实施例公开了一种竹木板，包括2个竹外层、2个木板层和1个竹芯层，所述竹木板的组合顺序依次是竹外层、木板层、竹芯层、木板层、竹外层。
实施例2
本实施例公开了一种竹木板的加工方法，依次包括以下步骤：
（1）制作外层竹片：选取6个月生的未成熟毛竹竹子切成竹段，去除竹节，刮去外层竹青，制成0.8mm厚的外层竹片；
（2）制作芯层竹片：选取5年生的紫竹竹子切成竹段，去除竹节，刮去外层竹青，制成2.5mm厚的芯层竹片；
（3）竹片加工：将外层竹片和芯层竹片于150℃下蒸煮8h，然后干燥至10%的含水率，再放入浸泡液中浸泡4天，得到竹外层和竹芯层；
所述竹片浸泡液由以下重量份数的各组分组成：清水125份，食盐6份，碳酸钠2.5份，漂白粉8份，硼砂5份，烟叶14份，艾草11份，硫磺3份，菖蒲4份，檀香7份，丁香5份，薄荷叶9份，蛇床子8份，白芷6份，薰衣草12份。
所述浸泡液的制备方法为：将烟叶、艾草、硫磺、菖蒲、檀香、丁香、薄荷叶、蛇床子、白芷、薰衣草加入到清水中，煎煮1.2h，冷却到室温后加入食盐、碳酸钠、漂白粉、硼砂搅拌均匀，得到浸泡液。
通过浸泡液浸泡的竹外层和竹芯层可达到防虫防蛀防腐的效果。
（4）制作木板层：木板原材料由以下重量份数的各组分组成：秸秆粉4份，稻壳粉6份，木粉45份，竹炭粉2.5份，石蜡3份，硅烷偶联剂4份，环氧树脂1.8份，氢氧化镁0.7份，松香0.5份，马来酸酐接枝ABS 3份。取所述木板原材料混合均匀，加入双螺杆挤出机中混合塑炼，将混炼料挤出成型，制成2mm厚的木板层；
（5）制作竹木板坯：以喷涂方式将竹芯层和木板层双面涂胶水，竹外层单面涂胶水，使胶水覆盖更加均匀，并将涂好胶水的竹芯层、木板层、竹外层按照竹外层、木板层、竹芯层、木板层、竹外层的顺序依次叠放，得到竹木板坯；
（6）制作竹木板：在竹木板坯上施加35MPa压强，并加热至180℃，持续10～20min，通过加压加热，令胶水充分渗透到竹木板坯中，令竹芯层、木板层、竹外层的结合更加紧密，固化成一个整体，然后将其干燥至5%的含水率，得到竹木板成品。

Claims (7)

1.一种竹木板，其特征在于，包括竹外层、木板层和竹芯层。
2.根据权利要求1所述的竹木板，其特征在于，包括2个竹外层、2个木板层和1个竹芯层。
3.根据权利要求1或2所述的竹木板，其特征在于，所述竹木板的组合顺序依次是竹外层、木板层、竹芯层、木板层、竹外层。
4.根据权利要求1或3所述竹木板的加工方法，其特征在于，依次包括以下步骤：
（1）制作外层竹片：选取5～8个月生的未成熟毛竹竹子切成竹段，去除竹节，刮去外层竹青，制成0.5～1.2mm厚的外层竹片；
（2）制作芯层竹片：选取4～6年生的紫竹竹子切成竹段，去除竹节，刮去外层竹青，制成2～3mm厚的芯层竹片；
（3）竹片加工：将外层竹片和芯层竹片于100～180℃下蒸煮7～9h，然后干燥至9～12%的含水率，再放入浸泡液中浸泡3～4天，得到竹外层和竹芯层；
（4）制作木板层：取木板原材料混合均匀，加入双螺杆挤出机中混合塑炼，将混炼料挤出成型，制成1.5～2.5mm厚的木板层；
（5）制作竹木板坯：将竹芯层和木板层双面涂刷胶水，竹外层单面涂刷胶水，并按顺序依次叠放，得到竹木板坯；
（6）制作竹木板：在竹木板坯上施加20～40MPa压强，并加热至120～200℃，然后干燥至3～8%的含水率，得到竹木板成品。
5.根据权利要求3或4所述竹木板的加工方法，其特征在于，所述浸泡液由以下重量份数的各组分组成：清水120～130份，食盐5～7份，碳酸钠2～3份，漂白粉7～11份，硼砂4～6份，烟叶12～15份，艾草9～12份，硫磺2～4份，菖蒲3～5份，檀香6～9份，丁香4～7份，薄荷叶8～10份，蛇床子7～9份，白芷5～8份，薰衣草11～13份。
6.根据权利要求5所述竹木板的加工方法，其特征在于，所述浸泡液的制备方法为：将烟叶、艾草、硫磺、菖蒲、檀香、丁香、薄荷叶、蛇床子、白芷、薰衣草加入到清水中，煎煮1～1.5h，冷却到室温后加入食盐、碳酸钠、漂白粉、硼砂搅拌均匀，得到浸泡液。
7.根据权利要求4所述竹木板的加工方法，其特征在于，所述木板原材料由以下重量份数的各组分组成：秸秆粉3～5份，稻壳粉4～7份，木粉40～50份，竹炭粉2～3份，石蜡2～4份，硅烷偶联剂3～5份，环氧树脂1.5～2.2份，氢氧化镁0.5～0.8份，松香0.3～0.6份，马来酸酐接枝ABS 2～4份。
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