CN107601059B - Automatic rock wool stacking and packing equipment - Google Patents
Automatic rock wool stacking and packing equipment Download PDFInfo
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- CN107601059B CN107601059B CN201710894916.XA CN201710894916A CN107601059B CN 107601059 B CN107601059 B CN 107601059B CN 201710894916 A CN201710894916 A CN 201710894916A CN 107601059 B CN107601059 B CN 107601059B
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- conveying line
- roller conveying
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- doubling
- elevator
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 48
- 238000012856 packing Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 14
- 230000005622 photoelectricity Effects 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention discloses rock wool automatic stacking equipment which comprises a packing machine, wherein the packing machine is connected with a roller conveying line I, the roller conveying line I is connected with a roller conveying line II, the roller conveying line II is connected with a roller conveying line III, the roller conveying line III is connected with a roller conveying line IV, a doubling inlet baffle cylinder station and a doubling detection photoelectric are arranged on the roller conveying line II, a lifter, a doubling inlet baffle cylinder station, a lifter counting photoelectric and a doubling pushing station mechanism are arranged on the roller conveying line III and the roller conveying line IV, a lifter outlet baffle cylinder station is arranged on the lifter on the roller conveying line III, and a mechanical baffle is arranged on the lifter on the roller conveying line IV. The invention has simple structure and reasonable design, replaces manual transportation thoroughly by the design of the equipment, has simple operation, saves labor, improves the working efficiency and thoroughly solves the problem of damaging the finished rock wool in the transportation process.
Description
Technical Field
The invention relates to rock wool production equipment, in particular to automatic rock wool stacking equipment.
Background
The factories for producing the rock wool can produce the rock wool with different specifications according to the needs of consumers, and pack the produced rock wool according to the requirements of the consumers (for example, each pack of rock wool products is 3 packs or 4 packs), pack each pack of products with plastic films through a packaging machine, heat-shrink the products through a heat-shrink furnace to form final products, and put the final products into special cages or trays for carrying and warehousing. The process of loading the final product into a cage or onto a tray is finished by means of manual transportation, so that the efficiency is low, the labor cost is high, and the finished rock wool can be damaged during manual transportation, so that the waste is large; a series of problems caused by manual handling are the problems that the manufacturer needs to solve.
Disclosure of Invention
The invention aims to solve the technical problems of low manual stacking efficiency, high labor cost, damage to finished rock wool caused by manual conveying and great waste by providing the automatic rock wool stacking equipment.
The invention solves the technical problems by the following technical proposal: the utility model provides an automatic package equipment of piling of rock wool, includes a packagine machine, packagine machine connect cylinder transfer chain one, cylinder transfer chain one connects cylinder transfer chain two, cylinder transfer chain two connects cylinder transfer chain three, cylinder transfer chain three connects cylinder transfer chain four, wherein cylinder transfer chain two on be equipped with doubling import baffle cylinder station and doubling detection photoelectricity, cylinder transfer chain three and cylinder transfer chain four on all be equipped with lift, doubling import baffle cylinder station, lift count photoelectricity and doubling push away station mechanism, wherein the lift on cylinder transfer chain three on be equipped with lift export baffle cylinder station, the lift on the cylinder transfer chain four on be equipped with mechanical baffle.
The rock wool automatic stacking equipment comprises two packing machines, wherein one packing machine is connected with a roller conveying line I, the roller conveying line I is connected with a roller conveying line II, the roller conveying line II is connected with a roller conveying line III, the roller conveying line III is connected with a roller conveying line IV, a doubling inlet baffle cylinder station and a doubling detection photoelectric are arranged on the roller conveying line II, a lifter, a doubling inlet baffle cylinder station, a lifter counting photoelectric and a doubling pushing station mechanism are arranged on the roller conveying line III and the roller conveying line IV, a lifter outlet baffle cylinder station is arranged on the lifter on the roller conveying line III, and a mechanical baffle is arranged on the lifter on the roller conveying line IV; the other packing machine is connected with a roller conveying line five, a doubling inlet baffle cylinder station, a doubling detection photoelectric and doubling pushing station mechanism are arranged on the roller conveying line five, and a mechanical baffle is arranged at the tail end of the roller conveying line five.
Preferably, the doubling pushing station mechanism comprises a driving motor, a transmission shaft, a toothed belt, a guide rod and a pushing plate, wherein the driving motor is connected with the transmission shaft through a diaphragm coupler, the toothed belt is connected with the transmission shaft through a belt pulley, the pushing plate is connected to the guide rod through a linear sliding block, two sides of the pushing plate are connected with the toothed belt through toothed belt pressing plates, and the transmission shaft drives the toothed belt to drive the pushing plate to move back and forth on the guide rod during operation of the driving motor.
Preferably, the parallel inlet baffle cylinder station and the lifter outlet baffle cylinder station comprise baffles, cylinders, guide rods and a bottom plate, the cylinders and linear bearings on two sides of the cylinders are fixed on the bottom plate, the cylinders are connected with the baffles, the guide rods are arranged on the linear bearings, the guide rods on two sides play a guiding role, and the cylinders stretch and retract to drive the baffles to lift.
Preferably, the elevator is a mechanism for lifting towards a pit, and comprises an elevator outer cage, wherein a rock wool bag cage is arranged in the elevator outer cage, a portal frame is arranged at the upper end of the elevator outer cage, a servo motor and a speed reducer are arranged at the top of the portal frame, a force output shaft of the speed reducer is connected with a transmission shaft through a coupling, two ends of the transmission shaft are connected with elevator chain wheels, one end of each elevator chain wheel is connected with the elevator outer cage through an elevator lifting chain, the other end of each elevator chain wheel is connected with an elevator balancing weight, 8 guide wheels are arranged on the elevator outer cage, two guide wheels are arranged on each side, the guide wheels are embedded in grooves of the elevator guide of the portal frame, the rock wool bag cage is placed in the elevator outer cage, the rock wool bag cage is driven to move up and down by the elevator outer cage, the rock wool bag cage can be freely assembled and disassembled in the elevator outer cage, and the rock wool bag cage is connected with the rock wool bag cage through the bottom guide of the outer cage and the rock wool bag cage bottom guide.
The invention has the positive progress effects that: the invention has simple structure and reasonable design, replaces manual transportation thoroughly by the design of the equipment, has simple operation, saves labor, improves the working efficiency and thoroughly solves the problem of damaging the finished rock wool in the transportation process.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a parallel wire push station mechanism in the present invention;
FIG. 3 is a schematic illustration of a parallel entry baffle cylinder station and an elevator exit baffle cylinder station in accordance with the present invention;
fig. 4 is a schematic view of the structure of the elevator according to the present invention.
In the figure: 1-1, packaging machine; 1-2, roller conveying line I; 1-3, a roller conveying line II; 1-4, a roller conveying line III; 1-5, a roller conveying line IV; 2-1, packaging machine; 2-2, a roller conveying line five; 3. a finished rock wool bag; 4. a parallel inlet baffle cylinder station; 5. parallel line detection photoelectricity; 6. a doubling pushing mechanism; 7. a parallel inlet baffle cylinder station; 8. parallel line detection photoelectricity; 9. a parallel inlet baffle cylinder station; 10. counting photoelectricity by the lifter; 11. a doubling pushing mechanism; 12. a lifter; 13. an elevator exit baffle cylinder station; 14. a parallel inlet baffle cylinder station; 15. counting photoelectricity by the lifter; 16. a doubling pushing mechanism; 17. a lifter; 18. a mechanical baffle; 19. a driving motor; 20. a diaphragm coupling; 21. a belt pulley; 22. a transmission shaft; 23. a toothed belt; 24. a toothed belt press plate; 25. a linear slide; 26. a guide rod; 27. a push plate; 28. a baffle; 29. a cylinder; 30. a guide rod; 31. a linear bearing; 32. a bottom plate; 33. a speed reducer; 34. a servo motor; 35. a portal frame; 36. placing a rock wool bag cage; 37: an elevator sprocket; 38. a lift chain; 39. a guide wheel; 40. an elevator outer cage; 41. a pit; 42. guiding the bottom of the outer cage; 43. a force output shaft; 44. a coupling; 45. a transmission shaft; 46. lifting the balancing weight; 47. and guiding the bottom of the rock wool bag cage.
Detailed Description
The following description of the preferred embodiments of the present invention is given with reference to the accompanying drawings, so as to explain the technical scheme of the present invention in detail.
As shown in fig. 1-4, an automatic rock wool stacking and packaging device comprises a packaging machine 1-1, wherein the packaging machine 1-1 is connected with a roller conveying line 1-2, the roller conveying line 1-2 is connected with a roller conveying line two 1-3, the roller conveying line two 1-3 is connected with a roller conveying line three 1-4, the roller conveying line three 1-4 is connected with a roller conveying line four 1-5, a parallel line inlet baffle cylinder station 7 and a parallel line detection photoelectric 8 are arranged on the roller conveying line two 1-3, lifters 12 and 17, parallel line inlet baffle cylinder stations 9 and 14, lifter counting photoelectric 10 and 15 and parallel line pushing station mechanisms 11 and 16 are arranged on the roller conveying line three 1-4, a lifter outlet baffle cylinder station 13 is arranged on the lifter 12 on the roller conveying line three 1-4, and a mechanical baffle 18 is arranged on the lifter 17 on the roller conveying line four 1-5; the automatic wire doubling and feeding device comprises a packaging machine 2-1, wherein the packaging machine 2-1 is connected with a roller conveying line five 2-2, a wire doubling inlet baffle cylinder station 4, a wire doubling detection photoelectric 5 and a wire doubling pushing station mechanism 6 are arranged on the roller conveying line five 2-2, and a mechanical baffle 18 is arranged at the tail end of the roller conveying line five 2-2.
The doubling pushing station mechanism 6, 11 and 16 comprises a driving motor 19, a transmission shaft 22, a toothed belt 23, a guide rod 26 and a pushing plate 27, wherein the driving motor 19 is connected with the transmission shaft 22 through a diaphragm coupler 20, the toothed belt 23 is connected with the transmission shaft 22 through a belt pulley 21, the pushing plate 27 is connected to the guide rod 26 through a linear sliding block 25, two sides of the pushing plate 27 are connected with the toothed belt 23 through toothed belt pressing plates 24, and the transmission shaft 22 drives the toothed belt 23 to drive the pushing plate 27 to move back and forth on the guide rod 26 when the driving motor 19 operates.
The parallel line inlet baffle cylinder stations 4, 7, 9 and 14 and the lifter outlet baffle cylinder station 13 all comprise baffles 28, cylinders 29, guide rods 30 and a bottom plate 32, the cylinders 29 and linear bearings 31 on two sides of the cylinders 29 are fixed on the bottom plate 32, the cylinders 29 are connected with the baffles 28, the linear bearings 31 are provided with the guide rods 30, the guide rods 30 on two sides play a guiding role, and the cylinders 29 stretch and retract to drive the baffles 28 to lift.
The lifters 12 and 17 are a mechanism for lifting to a pit 41, and comprise an lifter outer cage 40, wherein a rock wool bag cage 36 is arranged in the lifter outer cage 40, a portal frame 35 is arranged at the upper end of the lifter outer cage 40, a servo motor 34 and a speed reducer 33 are arranged at the top of the portal frame 35, a power output shaft 43 of the speed reducer 33 is connected with a transmission shaft 45 through a coupling 44, two ends of the transmission shaft 45 are connected with a lifter sprocket 37, one end of the lifter sprocket 37 is connected with the lifter outer cage 40 through a lifter lifting chain 38, the other end is connected with a lifter balancing weight 46, the lifter outer cage 40 is provided with 8 guide wheels 39, two guide wheels 39 are arranged on each side, the guide wheels 39 are embedded in lifter guide grooves of the portal frame 35, the rock wool bag cage 36 is placed in the lifter outer cage 40, the rock wool bag cage 36 is driven by the lifter outer cage 40 to move up and down, the rock wool bag cage 36 can be freely arranged on the lifter outer cage 40, and the lifter outer cage 40 is connected with the rock wool bag cage 36 through a bottom guide 42 and a bottom cotton bag guide 47.
In the concrete implementation, the elevator (the chain is RS 80), the counterweight is 600Kg, the frame and the guide rail are square steel pipes, the lifting drive is 3.0KW servo motor, the lifting speed is MAX0.2m/sec, the lifting stroke is 2500mm, and the lifting starting product weight max1600Kg; the conveyor is a chain conveyor, the driving mode is 0.75KW variable frequency driving, and the conveying speed is MAX0.8-1.0m/sec; the cylinder station is a 6 kg air pressure adjustable speed cylinder; yield MAX30 cage/hr.
The equipment is started, a roller conveying line II 1-3, a roller conveying line III 1-4 and a roller conveying line IV 1-5 run, a doubling inlet baffle cylinder station 9, a lifter outlet baffle cylinder station 13 and a doubling inlet baffle cylinder station 15 are positioned at an original position, a doubling pushing station mechanism 11 and a doubling pushing station mechanism 16 are positioned at the original position, and a lifter 12 and a lifter 17 are positioned at the original position;
the finished rock wool pack 3 which flows out flows into the device, and the device operates in three modes:
mode one: when the production line only uses the packing machine 1-1, the roller conveyor line 1-2 runs, the parallel inlet baffle cylinder station 7 descends, the roller conveyor line five 2-2 stops, the parallel inlet baffle cylinder station 4 descends, and the parallel pushing station mechanism 6 stops.
Mode two: when the production line only uses the packing machine 2-1, the roller conveyor line 1-2 is stopped, the doubling inlet baffle cylinder station 7 descends, the roller conveyor line five 2-2 runs, the doubling inlet baffle cylinder station 4 and the doubling pushing station mechanism 6 are positioned at the original point, the doubling detection photoelectric 5 counts to reach a set value, and the doubling pushing station mechanism 6 starts to push the rock wool pack 3 onto the roller conveyor line two 1-3 to enter the next circulation.
Mode three: when the production line simultaneously uses the packaging machine 1-1 and the packaging machine 2-1, the roller conveyor line 1-2 and the roller conveyor line five 2-2 run, the doubling pushing station mechanism 6 achieves a set value through the doubling detection photoelectric 5, the doubling inlet baffle cylinder station 4 is lifted, the doubling detection photoelectric 8 detects whether materials exist on the roller conveyor line two 1-3, if the materials are waiting by the material doubling pushing station mechanism 6, when the doubling detection photoelectric 8 detects that no materials exist, the doubling inlet baffle cylinder station 7 is lifted, the doubling pushing station mechanism 6 starts to transfer the materials to the roller conveyor line two 1-3, and the transfer is completed; the doubling pushing station mechanism 6 returns, and the doubling inlet baffle cylinder station 7 descends; the doubling push station enters the next counting cycle for 6.
In the present apparatus, the finished rock wool pack 3 flows into the elevator in three modes (elevator put into operation can be selected on the operating interface):
mode one, select only 1# elevator 12: the equipment related to the No. 2 lifter 17 does not participate in operation, is in a stop state, the lifter outlet baffle cylinder station 13 is closed, the lifter pushing station mechanism 11 and the lifter 12 are in an original position, the lifter counting photoelectricity 10 counts to reach a set value, the parallel inlet baffle cylinder station 9 is lifted, the parallel pushing station mechanism 11 starts to push the rock wool pack 3 into the No. 1 lifter 12, the parallel pushing station mechanism 11 returns to the original position, the No. 1 lifter 12 descends to a set height, the parallel inlet baffle cylinder station 9 descends to enter the next cycle until the No. 1 lifter 12 fills the rock wool pack 3, the No. 1 lifter 12 ascends to a discharging position, and an alarm informs of discharging.
Mode two, select only the 2# elevator 17: the equipment related to the 1# lifter 12 does not participate in operation, the parallel inlet baffle cylinder station 9 is lowered to the original point, the lifter outlet baffle cylinder station 13 is lifted, the parallel pushing station mechanism 11 is returned to the original point, the parallel inlet baffle cylinder station 14 is closed, the parallel pushing station mechanism 16 and the 2# lifter 17 are positioned at the original point, the lifter counting photoelectric 15 reaches a set value, the parallel inlet baffle cylinder station 14 is lifted, the parallel pushing station mechanism 16 is started to push the rock wool pack 3 into the 2# lifter 17, the parallel pushing station mechanism 16 returns to the original point, the 2# lifter 17 is lowered to a set height, the parallel inlet baffle cylinder station 14 is lowered to enter the next cycle until the 2# lifter 17 fills the rock wool pack 3, the 2# lifter 17 is lifted to the unloading position, and an alarm informs of unloading.
Mode three, elevator 12 and elevator 17 are selected simultaneously: the product defaults to flow into a No. 2 lifter 17 (also can defaults to a No. 1 lifter 12, which lifter is selected to flow into on an operation interface firstly), the lifter counts up to reach a set value through a lifter counting photoelectric 15, a parallel inlet baffle cylinder station 14 is lifted, a parallel pushing station mechanism 16 is operated, materials are pushed into the No. 2 lifter 17, the parallel pushing station mechanism 16 returns to the original point, the No. 2 lifter 17 descends by the height of one rock wool pack 3, the parallel inlet baffle cylinder station 14 descends, the No. 2 lifter 17 enters the next counting cycle until the rock wool pack 3 in the No. 2 lifter 17 reaches the set layer number, the No. 2 lifter 17 is lifted to a discharging position, the discharging is warned and prompted, the No. 2 lifter 17 is operated to be finished, and the operation of the No. 1 lifter 12 is automatically switched; the operation flow of the No. 1 lifter 12 is the same as that of the No. 2 lifter 17, and when the set number of layers is reached, the operation of the No. 2 lifter 17 is automatically switched, and the unloading is alarmed.
The embodiments of the present invention have been described above, but the present invention is not limited to the above description. Any equivalent modifications and substitutions for this technical solution will be within the scope of the present invention for those skilled in the art. Accordingly, equivalent changes and modifications are intended to be included within the scope of the present invention without departing from the spirit and scope thereof.
Claims (1)
1. Automatic package equipment of piling of rock wool, its characterized in that: the automatic packaging machine comprises two packaging machines, wherein one packaging machine is connected with a roller conveying line I, the roller conveying line I is connected with a roller conveying line II, the roller conveying line II is connected with a roller conveying line III, the roller conveying line III is connected with a roller conveying line IV, a doubling inlet baffle cylinder station and a doubling detection photoelectric are arranged on the roller conveying line II, lifters, a doubling inlet baffle cylinder station, lifter counting photoelectric and a doubling pushing station mechanism are arranged on the roller conveying line III and the roller conveying line IV, a lifter outlet baffle cylinder station is arranged on the lifter on the roller conveying line III, and a mechanical baffle is arranged on the lifter on the roller conveying line IV; the other packing machine is connected with a roller conveying line five, a doubling inlet baffle cylinder station, a doubling detection photoelectric and doubling pushing station mechanism are arranged on the roller conveying line five, and a mechanical baffle is arranged at the tail end of the roller conveying line five;
the doubling pushing station mechanism comprises a driving motor, a transmission shaft, a toothed belt, a guide rod and a pushing plate, wherein the driving motor is connected with the transmission shaft through a diaphragm coupler, the toothed belt is connected with the transmission shaft through a belt pulley, the pushing plate is connected to the guide rod through a linear sliding block, two sides of the pushing plate are connected with the toothed belt through toothed belt pressing plates, and the transmission shaft drives the toothed belt to drive the pushing plate to move back and forth on the guide rod when the driving motor runs;
the parallel line inlet baffle cylinder station and the lifter outlet baffle cylinder station comprise baffles, cylinders, guide rods and a bottom plate, the linear bearings on the two sides of the cylinders and the cylinders are fixed on the bottom plate, the cylinders are connected with the baffles, the guide rods are arranged on the linear bearings, the guide rods on the two sides play a guiding role, and the cylinders stretch to drive the baffles to lift;
the elevator is a mechanism for lifting towards a pit, and comprises an elevator outer cage, wherein a rock wool bag cage is arranged in the elevator outer cage, a portal frame is arranged at the upper end of the elevator outer cage, a servo motor and a speed reducer are arranged at the top of the portal frame, a force output shaft of the speed reducer is connected with a transmission shaft through a coupling, two ends of the transmission shaft are connected with elevator chain wheels, one end of each elevator chain wheel is connected with the elevator outer cage through an elevator lifting chain, the other end of each elevator chain wheel is connected with an elevator balancing weight, 8 guide wheels are arranged on the elevator outer cage, two guide wheels are arranged on each side of each elevator outer cage, the guide wheels are embedded in grooves of elevator guide of the portal frame, the rock wool bag cage is placed in the elevator outer cage, the rock wool bag cage is driven to move up and down by the elevator outer cage, and can be freely assembled and disassembled in the elevator outer cage, and the elevator outer cage and the rock wool bag cage are connected with the rock wool bag cage through outer cage bottom guide and rock wool bag cage bottom guide.
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CN201710894916.XA CN107601059B (en) | 2017-09-28 | 2017-09-28 | Automatic rock wool stacking and packing equipment |
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CN201710894916.XA CN107601059B (en) | 2017-09-28 | 2017-09-28 | Automatic rock wool stacking and packing equipment |
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CN107601059A CN107601059A (en) | 2018-01-19 |
CN107601059B true CN107601059B (en) | 2024-01-26 |
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CN204110836U (en) * | 2014-09-10 | 2015-01-21 | 青岛宝佳自动化设备有限公司 | Three pallet-free storehouse, piling position palletizing apparatus on a kind of piling travel line |
CN104326256A (en) * | 2014-11-26 | 2015-02-04 | 太仓四方友信制桶有限公司 | Automatic bottom cover collection mechanism |
CN205555520U (en) * | 2015-12-09 | 2016-09-07 | 天津中辰自动化设备有限公司 | Two rock wools, cotton auto palletizer of glass |
CN205575096U (en) * | 2016-01-22 | 2016-09-14 | 苏州琨丰机械设备有限公司 | Panel pile up neatly system |
CN205367026U (en) * | 2016-03-07 | 2016-07-06 | 绍兴文理学院 | Automatic express delivery sorting machine |
CN205526702U (en) * | 2016-04-13 | 2016-08-31 | 湖州久通物流机械有限公司 | Automatic pile up neatly device of rock wool board |
CN206318492U (en) * | 2016-12-16 | 2017-07-11 | 辽宁民康制药有限公司 | A kind of high-order automatic docking device of casing |
CN206447247U (en) * | 2017-01-25 | 2017-08-29 | 红塔烟草(集团)有限责任公司 | Product pipeline automatic merging device |
CN107176427A (en) * | 2017-06-20 | 2017-09-19 | 刘开帅 | A kind of bright and beautiful feeding device of rock |
CN207242975U (en) * | 2017-09-28 | 2018-04-17 | 上海新型建材岩棉大丰有限公司 | A kind of automatic heap bag equipment of rock wool |
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