CN107601059A - A kind of automatic heap bag equipment of rock wool - Google Patents
A kind of automatic heap bag equipment of rock wool Download PDFInfo
- Publication number
- CN107601059A CN107601059A CN201710894916.XA CN201710894916A CN107601059A CN 107601059 A CN107601059 A CN 107601059A CN 201710894916 A CN201710894916 A CN 201710894916A CN 107601059 A CN107601059 A CN 107601059A
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- conveying line
- lift
- drum conveying
- doubling
- cage
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000005622 photoelectricity Effects 0.000 claims abstract description 24
- 238000012856 packing Methods 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 229920000742 Cotton Polymers 0.000 claims description 30
- 239000011435 rock Substances 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Intermediate Stations On Conveyors (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of automatic heap bag equipment of rock wool, including packing machine, described packing machine connection drum conveying line one, drum conveying line one connects drum conveying line two, drum conveying line two connects drum conveying line three, drum conveying line three connects drum conveying line four, wherein described drum conveying line two is provided with doubling inlet baffle cylinder station and doubling detection photoelectricity, lift is equipped with described drum conveying line three and drum conveying line four, doubling inlet baffle cylinder station, lift numeration photoelectricity and doubling Tui Zhan mechanisms, lift on wherein described drum conveying line three is provided with lift outlet damper cylinder station, lift on the drum conveying line four is provided with mechanical shutter.The present invention is simple in construction, reasonable in design, and artificial carrying is thoroughly instead of by the design of this equipment, simple to operate, saves manpower, improves operating efficiency, thoroughly solves the problems, such as to damage finished product rock wool in handling process.
Description
Technical field
The present invention relates to rock wool production, more particularly, to a kind of automatic heap bag equipment of rock wool.
Background technology
The producer of production rock wool can need to produce the rock wool of different size according to consumer, and will according to the requirement of client
Produce rock wool and carry out lamination(For example often bag rock wool product is that 3 is on chip or 4 is on chip), will be per pile product bag by packing machine
Final products are fitted into special cage or entered on pallet by forming final products after the pyrocondensation of pyrocondensation stove by upper plastic sheeting
Row carries storage.Final products are fitted into cage or this process is all to be carried by artificial to complete on pallet, not only efficiency
Low, cost of labor is high, and finished product rock wool can be caused to damage in manually carrying, and wastes big;How artificial carry strap is solved
A series of problems be that producer needs to solve the problems, such as.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of automatic heap bag equipment of rock wool, to solve artificial heap bag efficiency
Low, cost of labor is high, and manually carries and finished product rock wool is caused to damage, and wastes the problem of big.
The present invention is that solve above-mentioned technical problem by following technical proposals:A kind of automatic heap bag equipment of rock wool, bag
A packing machine, described packing machine connection drum conveying line one are included, drum conveying line one connects drum conveying line two, and roller is defeated
Line sending two connects drum conveying line three, and drum conveying line three connects drum conveying line four, wherein on described drum conveying line two
Provided with doubling inlet baffle cylinder station and doubling detection photoelectricity, it is equipped with described drum conveying line three and drum conveying line four
Lift, doubling inlet baffle cylinder station, lift numeration photoelectricity and doubling Tui Zhan mechanisms, wherein described drum conveying line three
On lift be provided with lift outlet damper cylinder station, the lift on the drum conveying line four is provided with machinery and kept off
Plate.
A kind of automatic heap bag equipment of rock wool, including two packing machines, a described wherein packing machine connection roller conveying
Line one, drum conveying line one connect drum conveying line two, and drum conveying line two connects drum conveying line three, and drum conveying line three connects
Drum conveying line four is connect, wherein described drum conveying line two is provided with doubling inlet baffle cylinder station and doubling detection photoelectricity,
Lift, doubling inlet baffle cylinder station, lift numeration are equipped with described drum conveying line three and drum conveying line four
Photoelectricity and doubling Tui Zhan mechanisms, wherein the lift on described drum conveying line three is provided with lift outlet damper cylinder
Stand, the lift on the drum conveying line four is provided with mechanical shutter;Described wherein another packing machine connection roller is defeated
Line sending five, described drum conveying line five are provided with doubling inlet baffle cylinder station, doubling detection photoelectricity and doubling Tui Zhan mechanisms,
The tail end of wherein described drum conveying line five is provided with mechanical shutter.
Preferably, the doubling Tui Zhan mechanisms include motor, power transmission shaft, cog belt, guide rod and push pedal, described drive
Dynamic motor is connected by diaphragm coupling with power transmission shaft, and described cog belt connects power transmission shaft, described push pedal by belt pulley
It is connected to by linear slider on guide rod, push pedal both sides connect cog belt by cog belt pressing plate, and motor is driven when operating
Axle driving cog belt drives push pedal to be moved forward and backward on guide rod.
Preferably, described doubling inlet baffle cylinder station and lift outlet damper cylinder station include baffle plate, cylinder,
The linear bearing of guide rod and bottom plate, described cylinder and cylinder both sides is fixed on bottom plate, cylinder connection baffle plate, described straight line
Bearing is provided with guide rod, and both sides guide rod play the guiding role, and Telescopic-cylinder drives baffle plate lifting.
Preferably, described lift is for the mechanism of ground recess up-down, it includes lift cage outside, and lift is outside in cage
Provided with rock cotton bale cage is put, the upper end of the outer cage of lift is provided with portal frame, and the top of portal frame is provided with servomotor and reductor,
The force-output shaft of reductor is connected by shaft coupling with power transmission shaft, the both ends connection lift sprocket wheel of power transmission shaft, lift sprocket wheel
One end cage outside lift, other end connection lifting balancing weight are connected by elevator lifting chain, the wherein outer cage of lift has 8
Individual directive wheel, there are two directive wheels per side, directive wheel is embedded in the groove of lift guiding of portal frame, and described puts rock cotton bale
Cage is positioned in the outer cage of lift, is put rock cotton bale cage and is moved up and down by cage drive outside lift, putting rock cotton bale cage can be certainly
By being loaded and unloaded on cage outside lift, the outer cage of lift is oriented to and put rock cotton bale cage bottom by outer cage bottom portion with putting rock cotton bale cage
It is oriented to connection.
The positive effect of the present invention is:The present invention is simple in construction, reasonable in design, thorough by the design of this equipment
Artificial carrying is instead of, it is simple to operate, manpower is saved, operating efficiency is improved, thoroughly solves in handling process to finished product rock
The problem of cotton damages.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is that the doubling in the present invention pushes away station mechanism structure schematic diagram;
Fig. 3 is the schematic diagram of the doubling inlet baffle cylinder station and lift outlet damper cylinder station in the present invention;
Fig. 4 is the structural representation of lift in the present invention.
In figure:1-1. packing machine;1-2. drum conveying lines one;1-3. drum conveying lines two;1-4. drum conveying lines three;1-
5. drum conveying line four;2-1. packing machine;2-2. drum conveying lines five;3. finished rock cotton bale;4. doubling inlet baffle cylinder station;
5. doubling detects photoelectricity;6. doubling Tui Zhan mechanisms;7. doubling inlet baffle cylinder station;8. doubling detects photoelectricity;9. doubling import
Baffle plate cylinder station;The photoelectricity 10. lift counts;11. doubling Tui Zhan mechanisms;12. lift;13. lift outlet damper cylinder
Stand;14. doubling inlet baffle cylinder station;The photoelectricity 15. lift counts;16. doubling Tui Zhan mechanisms;17. lift;18. machinery
Baffle plate;19. motor;20. diaphragm coupling;21. belt pulley;22. power transmission shaft;23. cog belt;24. cog belt pressing plate;
25. linear slider;26. guide rod;27. push pedal;28. baffle plate;29. cylinder;30. guide rod;31. linear bearing;32. bottom plate;33. subtract
Fast machine;34. servomotor;35. portal frame;36. put rock cotton bale cage;37:Lift sprocket wheel;38. elevator lifting chain;
39. directive wheel;40. the outer cage of lift;41. melt pit;42. outer cage bottom portion is oriented to;43. force-output shaft;44. shaft coupling;45. transmission
Axle;46. lift balancing weight;47. put rock cotton bale cage bottom guiding.
Embodiment
Present pre-ferred embodiments are provided below in conjunction with the accompanying drawings, to describe technical scheme in detail.
As Figure 1-4, the automatic heap bag equipment of a kind of rock wool, including packing machine 1-1, described packing machine 1-1 connections rolling
Cylinder the 1-2 of pipeline one, the 1-3 of one 1-2 connections drum conveying line of drum conveying line two, the 1-3 connections roller of drum conveying line two convey
The 1-4 of line three, the 1-5 of three 1-4 connections drum conveying line of drum conveying line four, wherein the described 1-3 of drum conveying line two is provided with simultaneously
Line inlet baffle cylinder station 7 and doubling detect photoelectricity 8, are all provided with the described 1-4 of drum conveying line three and the 1-5 of drum conveying line four
There are lift 12,17, doubling inlet baffle cylinder station 9,14, lift numeration photoelectricity 10,15 and doubling Tui Zhan mechanisms 11,16,
Lift 12 on the wherein described 1-4 of drum conveying line three is provided with lift outlet damper cylinder station 13, and the roller is defeated
Lift 17 on the 1-5 of line sending four is provided with mechanical shutter 18;Including packing machine 2-1, packing machine 2-1 connections drum conveying line five
2-2, the described 2-2 of drum conveying line five are provided with doubling inlet baffle cylinder station 4, doubling detection photoelectricity 5 and doubling and push away station machine
Structure 6, wherein the described 2-2 of drum conveying line five tail end is provided with mechanical shutter 18.
The doubling Tui Zhan mechanisms 6,11,16 include motor 19, power transmission shaft 22, cog belt 23, guide rod 26 and push pedal
27, described motor 19 is connected by diaphragm coupling 20 with power transmission shaft 22, and described cog belt 23 passes through belt pulley 21
Power transmission shaft 22 is connected, described push pedal 27 is connected on guide rod 26 by linear slider 25, and the both sides of push pedal 27 are with pressure by tooth form
Plate 24 connects cog belt 23, and power transmission shaft 22 drives cog belt 23 to drive push pedal 27 front and rear on guide rod 26 when motor 19 operates
Motion.
Described doubling inlet baffle cylinder station 4,7,9,14 and lift outlet damper cylinder station 13 include baffle plate 28,
The linear bearing 31 of cylinder 29, guide rod 30 and bottom plate 32, described cylinder 29 and the both sides of cylinder 29 is fixed on bottom plate 32, cylinder
29 connection baffle plates 28, described linear bearing 31 are provided with guide rod 30, and both sides guide rod 30 play the guiding role, and cylinder 29 is flexible to be driven
Baffle plate 28 lifts.
Described lift 12,17 is the mechanism to be lifted to melt pit 41, and it includes the outer cage 40 of lift, the outer cage of lift
It is provided with 40 and puts rock cotton bale cage 36, the upper end of the outer cage 40 of lift is provided with portal frame 35, and the top of portal frame 35 is provided with servo
Motor 34 and reductor 33, the force-output shaft 43 of reductor 33 are connected by shaft coupling 44 with power transmission shaft 45, and the two of power transmission shaft 45
End connection lift sprocket wheel 37, one end of lift sprocket wheel 37 connects cage 40 outside lift by elevator lifting chain 38, separately
One end connection lifting balancing weight 46, the wherein outer cage 40 of lift have 8 directive wheels 39, have two directive wheels 39, directive wheel per side
In the groove that 39 lifts for being embedded in portal frame 35 are oriented to, described rock cotton bale cage 36 of putting is positioned in the outer cage 40 of lift,
Put rock cotton bale cage 36 to be moved up and down by the drive of cage outside lift 40, the outer cage of lift can be freely loaded and unloaded on by putting rock cotton bale cage 36
40, the outer cage 40 of lift connects with putting rock cotton bale cage 36 and being oriented to 42 by outer cage bottom portion and put rock cotton bale cage bottom guiding 47
Connect.
When it is implemented, lift(Chain is RS80), counterweight 600Kg, framework and guide rail are square steel tube, lifting driving
For 3.0KW servomotors, lifting speed MAX0.2m/sec, lifting travel 2500mm, lifting starts product weight
max1600Kg;Conveyer is chain conveyor, and type of drive is 0.75KW frequency conversion drives, transporting velocity MAX0.8-
1.0m/sec;Cylinder station is 6 kilograms of air pressure adjustable speed cylinders;Yield MAX30 cage/when.
This equipment starts, the 1-3 of drum conveying line two, the 1-4 of drum conveying line three and the 1-5 of drum conveying line four operations, doubling
Inlet baffle cylinder station 9, lift outlet damper cylinder station 13 and doubling inlet baffle cylinder station 15 are in origin position, doubling
Tui Zhan mechanisms 11, doubling Tui Zhan mechanisms 16 are in origin position, and lift 12, lift 17 are in origin position;
The finished rock cotton bale 3 of outflow flows into this equipment, and the operation of this equipment has Three models:
Pattern one:When producing line only uses packing machine 1-1, the 1-2 of drum conveying line one is run, under doubling inlet baffle cylinder station 7
Drop, the 2-2 of drum conveying line five stop, and doubling inlet baffle cylinder station 4 declines, and doubling Tui Zhan mechanisms 6 stop.
Pattern two:When producing line only uses packing machine 2-1, the 1-2 of drum conveying line one stops, doubling inlet baffle cylinder station
7 decline, and the 2-2 of drum conveying line five operations, doubling inlet baffle cylinder station 4 and doubling Tui Zhan mechanisms 6 are in origin position, doubling
Detection photoelectricity 5, which counts, reaches setting value, and doubling Tui Zhan mechanisms 6, which start, is pushed into rock cotton bale 3 on the 1-3 of drum conveying line two, enters
Circulate next time.
Pattern three:When producing line uses packing machine 1-1, packing machine 2-1 simultaneously, the 1-2 of drum conveying line one, roller conveying
The 2-2 of line five is run, and doubling Tui Zhan mechanisms 6 are detected photoelectricity 5 and counted by doubling reaches setting value, doubling inlet baffle cylinder station 4
Rising, doubling detection photoelectricity 8 detects on the 1-3 of drum conveying line two whether have material, is waited if any material doubling Tui Zhan mechanisms 6,
When doubling detection photoelectricity 8 detects no material, doubling inlet baffle cylinder station 7 rises, and doubling Tui Zhan mechanisms 6, which start, turns material
Move on on the 1-3 of drum conveying line two, transfer is completed;Doubling Tui Zhan mechanisms 6 return, and doubling inlet baffle cylinder station 7 declines;Doubling
Push away station and just enter next counting circulation to 6.
In this equipment, finished rock cotton bale 3 flows into lift, there is Three models(It can select to put into operation interface
The lift of operation):
Pattern one, only select 1# lifts 12:The equipment related to 2# lifts 17 is not involved in running, and in stopped status, rises
Drop machine outlet damper cylinder station 13 is closed, and lift Tui Zhan mechanisms 11 and lift 12 are in origin position, and lift counts light
Electricity 10, which counts, reaches setting value, and doubling inlet baffle cylinder station 9 rises, and doubling Tui Zhan mechanisms 11 start promotes 1# by rock cotton bale 3
In lift 12, doubling Tui Zhan mechanisms 11 return to origin, and 1# lifts 12 decline the height set, doubling inlet baffle cylinder
Stand and 9 lower into and circulate next time, until 1# lifts 12 fill rock cotton bale 3,1# lifts 12 rise to discharge level, alarm
Notify discharging.
Pattern two, only select 2# lifts 17:The equipment related to 1# lifts 12 is not involved in running, doubling inlet baffle
Cylinder station 9 drops to origin, and lift outlet damper cylinder station 13 rises, and doubling Tui Zhan mechanisms 11 return to origin, doubling import
Baffle plate cylinder station 14 is closed, and doubling Tui Zhan mechanisms 16 and 2# lifts 17 are in origin position, and lift numeration photoelectricity 15 counts
Reach setting value, doubling inlet baffle cylinder station 14 rises, and doubling Tui Zhan mechanisms 16 start promotes 2# lifts 17 by rock cotton bale 3
Interior, doubling Tui Zhan mechanisms 16 return to origin, and 2# lifts 17 decline the height set, and doubling inlet baffle cylinder station 14 declines
Into circulating next time, until 2# lifts 17 fill rock cotton bale 3,2# lifts 17 rise to discharge level, and alert notice unloads
Material.
Pattern three, simultaneous selection lift 12 and lift 17:Product acquiescence first flows into 2# lifts 17(Also can be defaulted as
Any 1# lifts 12, select that platform lift flowed into first in operation interface), counted through lift numeration photoelectricity 15 and reach setting
Value, doubling inlet baffle cylinder station 14 are risen, and doubling Tui Zhan mechanisms 16 are run, and material are pushed into 2# lifts 17, doubling pushes away
Mechanism of standing 16 returns to origin, and 2# lifts 17 decline the height of a rock cotton bale 3, and doubling inlet baffle cylinder station 14 declines,
2# lifts 17 enter next count and circulated, until the rock cotton bale 3 of the inside of 2# lifts 17 reaches the number of plies of setting, 2# lifts
Rise 17 and play discharge position, and alarm discharging, the end of run of 2# lifts 17, automatically switch to 1# lifts 12 and run;
The operational process of 1# lifts 12 automatically switches to 2# liftings with the operational process of 2# lifts 17 after the number of plies of setting is reached
Machine 17 is run, and discharging of alarming.
The embodiment of the present invention is described above, but the present invention is not limited to above description.For this
For the technical staff in field, any equal modification and replacement to the technical program is all within the scope of the invention.Cause
This, the impartial conversion made without departing from the spirit and scope of the invention and modification, all should be contained within the scope of the invention.
Claims (5)
- A kind of 1. automatic heap bag equipment of rock wool, it is characterised in that:Including a packing machine, the connection roller conveying of described packing machine Line one, drum conveying line one connect drum conveying line two, and drum conveying line two connects drum conveying line three, and drum conveying line three connects Drum conveying line four is connect, wherein described drum conveying line two is provided with doubling inlet baffle cylinder station and doubling detection photoelectricity, Lift, doubling inlet baffle cylinder station, lift numeration are equipped with described drum conveying line three and drum conveying line four Photoelectricity and doubling Tui Zhan mechanisms, wherein the lift on described drum conveying line three is provided with lift outlet damper cylinder Stand, the lift on the drum conveying line four is provided with mechanical shutter.
- A kind of 2. automatic heap bag equipment of rock wool, it is characterised in that:Including two packing machines, a described wherein packing machine connection Drum conveying line one, drum conveying line one connect drum conveying line two, and drum conveying line two connects drum conveying line three, and roller is defeated Line sending three connects drum conveying line four, wherein described drum conveying line two is provided with doubling inlet baffle cylinder station and doubling is examined Light-metering is electric, and lift, doubling inlet baffle cylinder station, lifting are equipped with described drum conveying line three and drum conveying line four Machine numeration photoelectricity and doubling Tui Zhan mechanisms, wherein the lift on described drum conveying line three is provided with lift outlet damper Cylinder station, the lift on the drum conveying line four are provided with mechanical shutter;Described wherein another packing machine connection rolling Cylinder pipeline five, described drum conveying line five are provided with doubling inlet baffle cylinder station, doubling detection photoelectricity and doubling and push away station Mechanism, wherein the tail end of described drum conveying line five is provided with mechanical shutter.
- A kind of 3. automatic heap bag equipment of rock wool according to claim 1 or 2, it is characterised in that:The doubling Tui Zhan mechanisms Including motor, power transmission shaft, cog belt, guide rod and push pedal, described motor passes through diaphragm coupling and power transmission shaft phase Even, described cog belt connects power transmission shaft by belt pulley, and described push pedal is connected on guide rod by linear slider, push pedal two Side connects cog belt by cog belt pressing plate, and power transmission shaft driving cog belt drives push pedal front and rear on guide rod when motor operates Motion.
- A kind of 4. automatic heap bag equipment of rock wool according to claim 1 or 2, it is characterised in that:Described doubling import gear Plate cylinder station and lift outlet damper cylinder station include baffle plate, cylinder, guide rod and bottom plate, described cylinder and cylinder both sides Linear bearing be fixed on bottom plate, cylinder connection baffle plate, described linear bearing is provided with guide rod, and both sides guide rod, which rises, is oriented to work With Telescopic-cylinder drives baffle plate lifting.
- A kind of 5. automatic heap bag equipment of rock wool according to claim 1 or 2, it is characterised in that:Described lift be for To the mechanism of ground recess up-down, it includes the outer cage of lift, is provided with the outer cage of lift and puts rock cotton bale cage, cage is upper outside lift End is provided with portal frame, and the top of portal frame is provided with servomotor and reductor, and the force-output shaft of reductor passes through shaft coupling and transmission Axle is connected, and the both ends connection lift sprocket wheel of power transmission shaft, one end of lift sprocket wheel is connected by elevator lifting chain to rise The outer cage of drop machine, other end connection lifting balancing weight, the wherein outer cage of lift have 8 directive wheels, have two directive wheels per side, be oriented to In the groove that the lift that wheel is embedded in portal frame is oriented to, described rock cotton bale cage of putting is positioned in the outer cage of lift, puts rock wool Bag cage is driven by cage outside lift and moved up and down, and the outer cage of lift, the outer cage of lift can be freely loaded and unloaded on by putting rock cotton bale cage The guiding connection of rock cotton bale cage bottom is oriented to and put by outer cage bottom portion with putting rock cotton bale cage.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710894916.XA CN107601059B (en) | 2017-09-28 | 2017-09-28 | Automatic rock wool stacking and packing equipment |
Applications Claiming Priority (1)
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CN201710894916.XA CN107601059B (en) | 2017-09-28 | 2017-09-28 | Automatic rock wool stacking and packing equipment |
Publications (2)
Publication Number | Publication Date |
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CN107601059A true CN107601059A (en) | 2018-01-19 |
CN107601059B CN107601059B (en) | 2024-01-26 |
Family
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Cited By (3)
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CN109051845A (en) * | 2018-08-24 | 2018-12-21 | 岸宝环保科技有限公司 | A kind of delivery device systems and method of delivering |
CN111942834A (en) * | 2020-08-03 | 2020-11-17 | 东华大学 | Bale handling and discharging device and method for straight-row bale plucker |
CN114030685A (en) * | 2021-12-02 | 2022-02-11 | 河南工业大学 | Aluminium alloy packing apparatus for producing |
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