CN210709675U - Bagged material unstacking and loading equipment - Google Patents
Bagged material unstacking and loading equipment Download PDFInfo
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- CN210709675U CN210709675U CN201921108877.7U CN201921108877U CN210709675U CN 210709675 U CN210709675 U CN 210709675U CN 201921108877 U CN201921108877 U CN 201921108877U CN 210709675 U CN210709675 U CN 210709675U
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Abstract
The utility model discloses a bagged materials equipment of getting on bus of breaking a jam. It includes the unstacker, the station of breaking a jam, feeding station and tray output station, feeding station links up with the station of breaking a jam, the entrance side of unstacker still sets up the elevating system that breaks a jam, the unstacker can drag the vertical bagged materials who arranges side by side on the station of breaking a jam, the outlet side of unstacker sets up ejection of compact station, the vertical bagged materials who arranges side by side in the unstacker can transversely enter into on the ejection of compact station, the ejection of compact side of ejection of compact station sets up the station of getting on the bus, the bagged materials on the ejection of compact station can be vertical in proper order on the station of getting on the bus, empty tray after breaking a jam can be followed tray output station and exported. After adopting above-mentioned structure, it takes up an area of the space for a short time, and the maintenance of equipment is also very convenient, has still utilized the transformation of bagged materials vertically and horizontally position ingeniously to realize getting on the bus in proper order, has increased substantially work efficiency, has saved a large amount of labours, has reduced manufacturing cost, has avoided the manpower extravagant.
Description
Technical Field
The utility model relates to a device, specifically speaking are bagged materials equipment of getting on bus that breaks a jam.
Background
The traditional unstacking and loading method is that a forklift is used for transporting a material carrying tray to the side of a vehicle, two persons are standing on the vehicle, the two persons are used for manually pulling a bag of bagged materials on the tray to the vehicle to be placed orderly, the two persons are required to continuously transport the materials on the vehicle in the unstacking process, the forklift is also required to continuously change the direction of the tray and convey full trays and empty trays in a forking mode, in addition, the forklift and the positions of the persons are moved according to the placing positions of the bagged materials, two persons are required to check whether the bagged materials on the tray are damaged or orderly or not, so that the time consumption is large, the working efficiency is very low, the labor force is increased, the labor intensity of workers is high, the labor cost is wasted, meanwhile, automatic unstacking devices are also provided at present, and the mechanical arm hand of a unstacking machine in the unstacking device replaces the manual work, however, the existing automatic unstacking device is expensive in cost, the floor space is large, the technical stability is not enough, the maintenance cost is high, and once a fault occurs, the production plan of the whole factory is influenced.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a bagged materials equipment of getting on bus that breaks a jam that structural design is simple, area is little, work efficiency is high and make and maintenance cost is low.
In order to solve the technical problem, the utility model discloses a bagged material unstacking loading equipment, including the unstacker that is used for unstacking the bagged material, the unstacking station that sets up in the unstacker entrance side, the feeding station that sets up in the front side of the unstacking station and the tray delivery station that sets up in the back side of the unstacking station, feeding station links up with the unstacking station and can make the finished product tray on the feeding station carry to the unstacking station, the entry side of unstacker still is provided with the unstacking elevating system that can make the finished product tray go up and down, the unstacker can drag the bagged material of vertical side by side arrangement on the unstacking station and make it enter into the unstacker, the exit side of unstacker is provided with the ejection of compact station that links up with the unstacker vertically, the bagged material of vertical side by side arrangement in the unstacker can transversely enter into ejection of compact station, the ejection of compact side of compact station is provided with the loading station that links up, bagged materials on the discharging station can vertically enter the loading station in sequence, and empty trays after unstacking on the unstacking station can be output from the tray output station.
And a detection station for detecting bagged materials is arranged between the discharging station and the loading station.
The feeding device is characterized in that a feeding roller supported by a fixed support is arranged on the feeding station, a tray output roller supported by the fixed support is arranged on the tray output station, a destacking roller supported by a rotating support is arranged on the destacking station, and the rotating support is arranged on the destacking lifting mechanism and can be driven to lift by the destacking lifting mechanism.
The rotary support comprises a support frame and a rotary disk which is fixedly arranged on the support frame and is driven to rotate by a rotary motor, and the unstacking roller is arranged on the rotary disk and can be driven to rotate by the rotary disk.
The unstacker comprises a machine body, a unstacking mechanism arranged at the top of the machine body and used for unstacking the bagged materials, and an unstacking conveying belt arranged in the machine body and used for conveying the unstacked bagged materials.
The automatic detection device is characterized in that a discharging conveying belt supported by a fixed support is arranged on the discharging station, a slope conveying belt supported by the fixed support is arranged on the boarding station, and a detection roller supported by the fixed support is arranged on the detection station.
The mechanism of breaking a jam is including connecting at the link mechanism at organism top and articulating the subassembly of breaking a jam of bearing at the link mechanism front end, link mechanism bears the weight of the subassembly seesaw by the drive arrangement drive in the organism, bear the weight of the subassembly of breaking a jam and include the support frame, install on the support frame break a jam bearing roller, break a jam belt of installing on the bearing roller of breaking a jam and the rotatory roller that is located the belt the place ahead of breaking a jam that the support frame front end set up, one side of support frame is provided with the motor of breaking a jam, the power take off part of the motor of breaking a jam is connected simultaneously with rotatory roller and the bearing roller of breaking a jam and can drive rotatory roller and the bearing roller synchronous revolution of breaking a jam to.
And the outer surface of the unstacking carrier roller and the inner surface of the unstacking belt are provided with positioning structures matched with each other.
The roller is characterized in that roller strips are uniformly distributed on the circumferential surface of the rotary roller shaft, and the surface of each roller strip is coated with a wear-resistant material layer.
And a product detection device is arranged on the unstacking station.
The unstacking lifting mechanism comprises a guide rail arranged on the inlet side of the unstacker, sliding blocks which are arranged on two sides of the rotating support and can be matched with the guide rail, and a driving chain arranged on the inlet side of the unstacker, wherein the driving chain is connected with the rotating support and can drive the rotating support to lift under the driving of the chain driving device.
After the structure is adopted, the unstacker, the feeding station, the unstacker station, the tray output station and the discharging station and the loading station which are matched with the discharging port of the unstacker are arranged in sequence and matched with the feeding port of the unstacker, so that the feeding station can be directly utilized for feeding, the unstacker lifting mechanism of the unstacker station is used for lifting to realize the matched unstacking operation with the unstacker and directly load the unstacker from the discharging station and the loading station, the whole operation process does not need unnecessary manual intervention and is skillfully connected through each station, not only the whole conveying equipment occupies small space, but also the maintenance and the repair of the equipment are very convenient, the sequential loading is realized by skillfully utilizing the change of the vertical and horizontal directions of the bagged materials, the time for feeding the bagged materials to the transport vehicle is greatly reduced, the working efficiency is greatly improved, in addition, a large amount of labor force is saved, the production cost of a factory is reduced, the waste of human resources is avoided, in addition, a detection station is designed, the leaked materials of the rotten bags can be effectively detected and removed, the product quality is ensured, and the human resources are further saved.
Drawings
FIG. 1 is a schematic view of a three-dimensional structure of the middle unstacker engaged with each station on the inlet side;
FIG. 2 is a schematic front view of the structure of FIG. 1;
FIG. 3 is a schematic view of the overall layout structure of the bagged material unstacking and loading equipment of the utility model;
fig. 4 is a schematic sectional structure view of the unstacking carrier roller of the utility model;
fig. 5 is a schematic perspective view of the unstacking belt of the present invention.
Detailed Description
The following provides a further detailed description of the roller type bagged material unstacking and loading equipment of the present invention with reference to the accompanying drawings and the specific embodiments.
As shown in the figure, the utility model discloses a drum-type bagged material unstacking loading device, including unstacker 1 for unstacking the bagged material, unstacking roller set up at the inlet side of the unstacker and supported by rotary support 8, feeding roller set up at the front side of the unstacking station and supported by fixed support, and pallet output roller set up at the rear side of the unstacking station and supported by fixed support, as can be seen from the figure, the unstacking roller is used as the unstacking station, the feeding roller is used as the feeding station, the pallet output roller is used as the pallet output station, the feeding roller is connected with the unstacking roller and can make the finished pallet on the feeding roller conveyed to the unstacking roller, the inlet side of unstacking machine 1 is also provided with the unstacking elevating mechanism capable of lifting the finished pallet, rotary support 8 is installed on the unstacking elevating mechanism and can be driven by the unstacking elevating mechanism to lift, the unstacking lifting mechanism adopted in the embodiment comprises guide rails 19 arranged at two side edges of the inlet side of the unstacker 1, sliding blocks 20 arranged at two sides of the rotating bracket 8 and capable of being matched with the guide rails, and a driving chain 21 arranged at the inlet side of the unstacker 1, wherein the driving chain 21 is connected with the rotating bracket 8 and can drive the rotating bracket to lift under the driving of a chain driving device, other unstacking lifting mechanisms can be adopted besides the unstacking lifting mechanism, for example, lifting modes such as an air cylinder or a hydraulic cylinder can be directly adopted, as long as the lifting requirements can be met, the embodiment does not specifically limit the lifting mode, for the rotating bracket 8, the unstacking lifting mechanism comprises a support frame 16 and a rotating disk 18 fixedly arranged on the support frame and driven to rotate by a rotating motor 17, an unstacking roller is arranged on the rotating disk and can be driven to rotate by the rotating disk, and a finished product tray is conveyed to, put multilayer vertically and horizontally staggered's bagged materials on the finished product tray, the bagged materials who can make arranging vertically and horizontally through the rotation of rotary disk is vertical in proper order towards unstacker 1, unstacker 1 can be to the vertical bagged materials who arranges side by side on the unstacker station (the direction of arranging towards the unstacker is defined as vertical) drag make it enter into the unstacker, the outlet side of unstacker 1 is provided with the ejection of compact conveyer belt that supports through the fixed bolster with the perpendicular link up of unstacker, the vertical bagged materials who arranges side by side in the unstacker 1 can transversely enter into on the ejection of compact conveyer belt, the delivery side of ejection of compact conveyer belt is provided with the slope conveyer belt that links up perpendicularly with the ejection of compact conveyer belt, as can be seen from the figure, the ejection of compact conveyer belt is as the ejection of compact station, the bagged materials on the ejection of compact conveyer belt can be vertical in proper order on the slope conveyer belt, empty tray after the unsta.
Furthermore, a detection roller which is used for detecting bagged materials and supported by a fixed support is arranged between the discharging conveying belt and the slope conveying belt, the leakage of the rotten package can be directly detected by an auxiliary worker on a detection station, and when the leakage of the rotten package is detected, the alarm output of the leakage detection of the rotten package can be realized by arranging an alarm button at the detection station.
In addition, the unstacking machine 1 comprises a machine body 9, an unstacking mechanism arranged at the top of the machine body and used for unstacking the bagged materials, and an unstacking conveying belt 10 arranged in the machine body and used for conveying the unstacked bagged materials, wherein the unstacking mechanism comprises a connecting rod mechanism 11 connected to the top of the machine body and a bearing unstacking assembly 12 hinged at the front end of the connecting rod mechanism, the connecting rod mechanism 11 is driven by a driving device 14 in the machine body to drive the bearing unstacking assembly 12 to move back and forth, the driving device 14 is preferably a driving cylinder or a driving oil cylinder obliquely arranged in the machine body, the telescopic end of the driving cylinder or the driving oil cylinder is hinged on the connecting rod mechanism 11, the bearing unstacking assembly 12 comprises a support frame, an unstacking carrier roller 22 arranged on the support frame, an unstacking belt 23 arranged on the unstacking carrier roller and a rotating roller shaft 15 arranged at the front end of the support frame and positioned in, one side of support frame is provided with the motor of breaking a jam 13, and the power take off end of the motor of breaking a jam 13 is connected simultaneously with rotatory roller 15 and the bearing roller of breaking a jam and can drive rotatory roller and the bearing roller synchronous revolution that breaks a jam to the bagged materials breaks a jam, carries to the conveyer belt 10 of breaking a jam in the organism after breaking a jam to bagged materials through the mechanism of breaking a jam.
Wherein, for the mounting of the unstacking carrier roller 22 and the unstacking belt 23, annular protrusions 24 may be provided on both side outer surfaces of the unstacking carrier roller 22, and at the same time, the inner surfaces of the two sides of the unstacking belt 23 are provided with the annular grooves 25 matched with the annular bulges, so that the unstacking carrier roller and the unstacking belt are positioned and matched through the annular grooves and the annular bulges, the slipping problem is effectively prevented, the annular grooves can be arranged on the unstacking carrier roller, and meanwhile, the unstacking belt is provided with an annular bulge matched with the annular groove, so that the effect of preventing slipping can be achieved, the embodiment is not particularly limited, in addition, because the outer surface of the unstacking carrier roller and the inner surface of the unstacking belt are provided with the mutually matched positioning structures, therefore, two unstacking carrier rollers can be arranged and are respectively supported on the front side and the rear side of the unstacking belt.
On this basis, can also be at the circumference surface equipartition of rotatory roller 15 have along the roller strip that rotatory roller axial direction set up, and the length of every roller strip can be slightly less than the total length of rotatory roller 15, and the surface cladding of each roller strip has wear-resistant material layer, and wear-resistant material layer can adopt wear-resistant rubber to make.
To the finished product tray mentioned in the present invention, the following requirements are provided: preferably, bagged materials on the finished product tray need to be stacked by a robot; six bags are stacked on each layer, the directions of bagged materials on the same layer are consistent, and if the bag is not full of six bags on one layer, the first layer needs to be finished by manual operation.
Still further, a product detection device is arranged on the unstacking station 2, and the product detection device can be selected as a proximity switch, so that when the proximity switch detects that no finished product tray exists on the unstacking station 2, the finished product tray on the feeding roller can be moved to the unstacking station 2, and vice versa.
The working process is as follows:
1. placing the finished product tray on a feeding roller by a forklift, and moving the finished product tray to an unstacking roller of an unstacking station when the unstacking position is empty;
2. the unstacking lifting mechanism on the unstacking station 2 drives the rotating support 8 to lift, so that bagged materials in a finished product tray on the rotating support 8 are matched with the height of the unstacking mechanism to be unstacked, a bearing unstacking assembly 12 on the unstacking mechanism is driven by a connecting rod mechanism to extend into the lower side of the first layer of bagged materials in the finished product tray on the unstacking station 2, and a rotating roller shaft 15 is driven by a unstacking motor 13 to rotationally drive three bagged materials to be vertically arranged on the unstacking machine side by side and then reset;
3. the bagged materials are vertically arranged side by side and enter the unstacking conveyor belt in the unstacking machine, and then are directly conveyed to the discharging conveyor belt after passing through a discharging port of the unstacking machine (the unstacking conveyor belt can arrange three bagged materials side by side, so that the three bagged materials are conveyed to the discharging conveyor belt in a group, and the discharging conveyor belt and the unstacking conveyor belt have a phase difference of 90 degrees, so that the bagged materials vertically arranged side by side are naturally transversely arranged on the discharging conveyor belt, and in the step, the bagged materials are transversely conveyed on the discharging conveyor belt;
4. bagged materials on the discharging conveying belt sequentially enter the slope conveying belt through the detection rollers, and the discharging conveying belt and the slope conveying belt have a phase difference of 90 degrees, so that the transversely arranged bagged materials are naturally conveyed one by one on the slope conveying belt to be vertically arranged;
5. the discharge port of the slope conveyor belt is over against the carriage of the vehicle, and a worker on the vehicle arranges the bagged materials in the carriage according to the force direction of the slope conveyor;
6. when the unstacking is completed, the empty tray on the unstacking station is moved to the tray output roller, the proximity switch senses that the product unstacking station is idle, the feeding roller automatically transfers the full tray filled with bagged materials to the product unstacking station, and the next round of simple unstacking and loading work is started;
7. during the product unstacking period, a forklift worker places new full trays filled with bagged materials at the position of the feeding roller and forks six empty trays at the position of the tray output roller to an idle position and places the trays in order.
Practice verifies, adopts the utility model discloses a bagged materials equipment of getting on bus of unstacking, unstacking ability 800 bags/hour (do not contain artifical operation and about the tray time), the time of the bagged materials that has significantly reduced to the transport vechicle has increased work efficiency.
Claims (11)
1. The utility model provides a bagged materials equipment of getting on bus that breaks a jam which characterized in that: the bagged material unstacking machine comprises an unstacking machine (1) for unstacking bagged materials, an unstacking station (2) arranged on the inlet side of the unstacking machine, a feeding station (3) arranged on the front side of the unstacking station and a tray output station (4) arranged on the rear side of the unstacking station, wherein the feeding station (3) is connected with the unstacking station (2) and can convey finished trays on the feeding station to the unstacking station (2), an unstacking lifting mechanism capable of lifting the finished trays is further arranged on the inlet side of the unstacking machine (1), the unstacking machine (1) can drag the bagged materials vertically arranged side by side on the unstacking station to enter the unstacking machine, a discharging station (5) vertically connected with the unstacking machine is arranged on the outlet side of the unstacking machine (1), and the bagged materials vertically arranged side by side in the unstacking machine (1) can transversely enter the discharging station, the discharging side of the discharging station (5) is provided with a loading station (6) vertically connected with the discharging station, bagged materials on the discharging station (5) can vertically enter the loading station (6) in sequence, and empty trays after unstacking on the unstacking station (2) can be output from the tray output station (4).
2. The bagged material unstacking and loading equipment as claimed in claim 1, wherein: and a detection station (7) for detecting bagged materials is arranged between the discharging station (5) and the loading station (6).
3. The bagged material unstacking and loading equipment as claimed in claim 1 or 2, wherein: the feeding device is characterized in that a feeding roller supported by a fixed support is arranged on the feeding station (3), a tray output roller supported by the fixed support is arranged on the tray output station (4), a destacking roller supported by a rotating support (8) is arranged on the destacking station (2), and the rotating support (8) is arranged on the destacking lifting mechanism and can be driven to lift by the destacking lifting mechanism.
4. The bagged material unstacking and loading equipment as claimed in claim 3, wherein: the rotary support (8) comprises a support frame (16) and a rotary disk (18) which is fixedly arranged on the support frame and driven to rotate by a rotary motor (17), and the unstacking roller is arranged on the rotary disk and can be driven to rotate by the rotary disk.
5. The bagged material unstacking and loading equipment as claimed in claim 1, 2 or 4, wherein: the unstacker (1) comprises a machine body (9), a unstacking mechanism arranged at the top of the machine body and used for unstacking the bagged materials, and an unstacking conveying belt (10) arranged in the machine body and used for conveying the unstacked bagged materials.
6. The bagged material unstacking and loading equipment as claimed in claim 2, wherein: the automatic detection device is characterized in that a discharging conveying belt supported by a fixed support is arranged on the discharging station (5), a slope conveying belt supported by the fixed support is arranged on the boarding station (6), and a detection roller supported by the fixed support is arranged on the detection station.
7. The bagged material unstacking and loading equipment as claimed in claim 5, wherein: the mechanism of breaking a jam is including connecting link mechanism (11) at the organism top and articulating bearing unstacking subassembly (12) at the link mechanism front end, link mechanism (11) are driven by drive arrangement (14) in the organism and are born weight of and break a jam subassembly (12) seesaw, bear the weight of and break a jam subassembly (12) and include the support frame, install on the support frame break a jam bearing roller, break a jam belt of installation on the break a jam bearing roller and support frame front end setting lie in rotatory roller (15) in the belt place ahead of breaking a jam, one side of support frame is provided with the motor of breaking a jam (13), the power take off end of the motor of breaking a jam (13) is connected simultaneously with rotatory roller (15) and the support roller of breaking a jam and can drive rotatory roller and the roller synchronous revolution of breaking a jam to bagged materials breaks a jam.
8. The bagged material unstacking and loading equipment as claimed in claim 7, wherein: and the outer surface of the unstacking carrier roller and the inner surface of the unstacking belt are provided with positioning structures matched with each other.
9. The bagged material unstacking and loading equipment as claimed in claim 7 or 8, wherein: the circumference surface equipartition of rotatory roller (15) has the roll strip, each the surface cladding of roll strip has wear-resistant material layer.
10. The bagged material unstacking and loading equipment as claimed in claim 1, 2, 4, 6, 7 or 8, wherein: and a product detection device is arranged on the unstacking station (2).
11. The bagged material unstacking and loading equipment as claimed in claim 10, wherein: the unstacking lifting mechanism comprises a guide rail (19) arranged on the inlet side of the unstacker (1), sliding blocks (20) which are arranged on two sides of the rotating support (8) and can be matched with the guide rail, and a driving chain (21) arranged on the inlet side of the unstacker (1), wherein the driving chain (21) is connected with the rotating support (8) and can drive the rotating support to lift under the driving of the chain driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921108877.7U CN210709675U (en) | 2019-07-15 | 2019-07-15 | Bagged material unstacking and loading equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921108877.7U CN210709675U (en) | 2019-07-15 | 2019-07-15 | Bagged material unstacking and loading equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210709675U true CN210709675U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921108877.7U Active CN210709675U (en) | 2019-07-15 | 2019-07-15 | Bagged material unstacking and loading equipment |
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| CN (1) | CN210709675U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044533A (en) * | 2021-03-11 | 2021-06-29 | 苏州澳昆智能机器人技术有限公司 | Unstacking device and unstacking method |
| CN114476608A (en) * | 2022-03-09 | 2022-05-13 | 华春兰 | Based on intelligent recognition sign indicating number equipment of breaking a jam |
| CN115180362A (en) * | 2022-08-04 | 2022-10-14 | 江苏创源电子有限公司 | Plate tray filler |
-
2019
- 2019-07-15 CN CN201921108877.7U patent/CN210709675U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044533A (en) * | 2021-03-11 | 2021-06-29 | 苏州澳昆智能机器人技术有限公司 | Unstacking device and unstacking method |
| CN114476608A (en) * | 2022-03-09 | 2022-05-13 | 华春兰 | Based on intelligent recognition sign indicating number equipment of breaking a jam |
| CN115180362A (en) * | 2022-08-04 | 2022-10-14 | 江苏创源电子有限公司 | Plate tray filler |
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