CN117104758A - Full roller conveyor system - Google Patents
Full roller conveyor system Download PDFInfo
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- CN117104758A CN117104758A CN202311085896.3A CN202311085896A CN117104758A CN 117104758 A CN117104758 A CN 117104758A CN 202311085896 A CN202311085896 A CN 202311085896A CN 117104758 A CN117104758 A CN 117104758A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The application provides a full-roller conveying system, and provides brand-new tray conveying equipment, wherein the whole system device adopts a roller conveying mode and adopts a stainless steel surface encapsulated structure mode so as to prevent chips or powder from being stained with goods and/or trays in the conveying process, so that the system is suitable for high-standard high-quality conveying scenes in special fields such as new energy and new materials, and the conveying stability performance is ensured on the premise of improving the conveying efficiency. The full-roller conveying system comprises a single-row roller machine forming a conveying loop, a double-row small roller rotary table, a single-row roller transfer machine and a double-row small roller conveyor are arranged at the warehouse-in end of the single-row roller machine in a butt joint mode, a ground ox double-row small roller machine is arranged at the warehouse-out end of the single-row roller machine in a butt joint mode, and an air shower is arranged on the conveying line of the single-row roller machine.
Description
Technical Field
The application relates to novel full-roller tray conveying equipment, which is particularly applicable to raw material conveying sites in the new energy industry and belongs to the field of logistics storage.
Background
Various tray conveying equipment is usually adopted in conveying equipment in the logistics storage industry, but the existing equipment in the field of production of new energy and material with rapid development is difficult to meet the requirements. Such as lithium iron phosphate and ternary lithium, are required to inhibit the occurrence of powder or scraps around trays and conveying equipment used in the conveying process, so as not to cause the materials to be polluted in the conveying and storage processes and obviously reduce the activity and the service performance of the materials.
In the prior art pallet conveying systems, a chain machine is generally adopted for conveying, and fragments or grease worn by the chain can be attached to the pallet so as to easily pollute the loaded goods; another type of system structure generally adopts traditional equipment such as a roller machine and a roller turntable, is difficult to avoid pollution, has lower operation efficiency, ensures that the turntable conveying speed under the condition of stable goods stack shape is difficult to be improved to the target requirement of material conveying in the special industry, and is easy to cause obvious abrasion and clamping stagnation of a tray in the related roller machine.
In view of this, the present patent application is specifically filed.
Disclosure of Invention
The application provides a novel tray conveying device, which aims to solve the problems in the prior art, and the whole device of the system adopts a roller conveying mode and adopts a stainless steel surface encapsulated structure mode so as to prevent chips or powder from being stained with goods and/or trays in the conveying process, thereby being suitable for high-standard high-quality conveying scenes in special fields such as new energy and new materials, and ensuring stable conveying performance on the premise of improving conveying efficiency.
In order to achieve the design purpose, the full-roller conveying system comprises a single-row roller machine forming a conveying loop, a double-row small roller rotary table, a single-row roller transfer machine and a double-row small roller conveyor are arranged at the warehouse-in end of the single-row roller machine in a butt joint mode, a beef double-row small roller machine is arranged at the warehouse-out end of the single-row roller machine in a butt joint mode, and an air shower is arranged on the conveying line of the single-row roller machine; the double-row small-roller rotary table comprises a rotary power assembly arranged on a rotary table frame, the rotary power assembly is in transmission connection with the rotary frame assembly, and a small-roller conveying assembly in transmission connection with the conveying power assembly is arranged on the rotary frame assembly; the single-row roller transfer machine comprises a lifting frame assembly which is vertically and slidably connected with a transfer machine chassis assembly, and a roller conveying assembly which is connected with the lifting frame assembly and is driven by a transfer machine conveying driving assembly to operate; the double-row small roller conveyor comprises a double-row roller assembly which is arranged on a double-row small roller frame and is driven by a roller driving assembly to run; the space between 100 and 180mm is reserved between the transverse directions of the double-row roller assemblies, and the peripheries of all rollers are coated with wear-resistant adhesive layers; the air shower is arranged on a conveying line of the single-row roller machine in a crossing manner and is provided with a first door and a second door which are not synchronously opened and closed at the front and the back, and a blower is arranged in the air shower; the double-row small roller machine for the ground beeps has the same structure as the double-row small roller conveyor, and a ground beep platform is fixedly connected on the double-row small roller frame for the ground beeps.
Further, the double-row small-roller rotary table comprises a rotary support and a rotary driving motor which are axially arranged on a rotary table frame, a driving gear is sleeved at the output end of the rotary driving motor, the driving gear is meshed with a peripheral gear of the rotary support, and the rotary support is vertically connected with the rotary table frame assembly; the conveying power assembly comprises a middle chain wheel, a tensioning chain wheel and a rotary table conveying motor, wherein the middle chain wheel, the tensioning chain wheel and the rotary table conveying motor are axially arranged on two sides of the rotary frame assembly, the motor chain wheel is sleeved at the output end of the rotary table conveying motor, a chain is connected between the middle chain wheel, the tensioning chain wheel and the motor chain wheel in a closed loop mode, and 2 groups of middle chain wheels are sleeved on the driving roller of the small roller conveying assembly from two sides.
Further, the single-row roller transfer machine is characterized in that two groups of jacking long shafts and lifting motors which are axially arranged through a bearing with a seat at the shaft end are symmetrically arranged on a transfer machine chassis assembly, a lifting driven sprocket sleeved on the jacking long shafts through an expanding sleeve and a lifting eccentric block sleeved through a needle bearing are sleeved on the jacking long shafts, a lifting motor sprocket is sleeved on the output end of the lifting motor, and a lifting chain is connected between the lifting motor sprocket and the lifting driven sprocket in a closed loop manner; the bottom of the lifting frame component is tightly abutted against the lifting eccentric block, and meanwhile, the lifting frame component is sleeved on a guide optical axis which is vertically and fixedly connected with the transfer machine underframe component through a guide sleeve.
Further, the shaft end installation position of the double-row small roller conveyor is lower than the shaft end installation position of the double-row driving roller by 0.5-1 mm in the vertical direction.
Further, a double-row small roller moving trolley for connecting and conveying cargoes is arranged in the air shower, and comprises a moving power assembly arranged on the bottom frame body, an upper moving assembly driven by the moving power assembly to operate and a small roller conveying assembly arranged on the upper moving assembly and driven by the conveying power assembly to operate.
Further, the double-row small roller moving trolley is characterized in that the moving power assembly is provided with a moving power motor, the output end of the moving power motor is sleeved with a moving motor chain wheel, a moving chain is connected between the moving motor chain wheel and a moving driven chain wheel arranged on one side of the bottom frame body in a closed loop manner, the moving chain is fixedly connected with the upper moving assembly through a fixed block, and the bottom of the upper moving assembly is slidably clamped and embedded in a bottom sliding rail on the bottom frame body through a connected bottom guide rail sliding block.
Further, a transition room is arranged on a conveying line of the single-row roller machine in a crossing mode, a first door and a second door which are opened and closed in a front-back unsynchronized mode are arranged in the transition room, and a double-row small roller moving trolley for connecting and conveying goods is arranged in the transition room.
Further, a tray disassembling machine and a stacking machine are connected between the conveying loop and the storage shelf.
Further, the code wheel removing machine comprises a code wheel removing rack assembly, two groups of code wheel removing lifting assemblies which are driven by the lifting driving assembly to operate are symmetrically arranged on two sides of the inside of the code wheel removing rack assembly, and the code wheel removing lifting assemblies are connected with the fork extending assemblies.
Further, the lifting driving assembly comprises a lifting transmission shaft, a code removal disc motor and a lifting auxiliary sprocket which are axially and fixedly arranged and are connected with the two sides of the inside of the code removal disc rack assembly in a crossing manner through shaft end bearing seats; the output end of the code wheel removing motor is sleeved with a lifting motor chain wheel, a lifting transmission shaft is sleeved with a middle chain wheel and a lifting chain wheel, and a lifting transmission chain is connected between the lifting motor chain wheel and the middle chain wheel in a closed loop manner; a lifting chain is wound between the lifting chain wheel and the lifting auxiliary chain wheel in a closed loop manner, and the lifting chain passes through and is fixedly connected with the stripping disc lifting assembly; the lifting assembly of the disassembling disc comprises a lifting frame, a lifting chain is fixedly connected with the lifting frame, and the side part of the lifting frame is slidably clamped and embedded on a lifting frame guide rail fixedly arranged on the frame assembly of the disassembling disc through a sliding block; the fork extension assembly comprises a rod arranging motor arranged on the lifting frame, the output end of the rod arranging motor is fixedly connected with a movable support, fork plates are arranged at two ends of the movable support, and the bottom of the movable support is slidably connected with a slider guide rail fixedly arranged on the lifting frame through a slider.
In summary, the full-roller conveying system of the application has the following advantages and beneficial effects:
1. the tray conveying equipment provided by the application has higher applicability, can be applied to special fields such as new energy sources and new materials, can stop powder or scraps from occurring in the whole conveying process, and can ensure the activity and the service performance of conveyed materials to the greatest extent.
2. The tray conveying equipment provided by the application has the advantages that the operation efficiency is obviously improved, the transfer speed and the transfer efficiency are both high, and the stability of the material or goods stack shape is ensured while the material or goods are transported at the speed.
3. The roller assembly provided by the application runs smoothly, avoids the chuck phenomenon, and is beneficial to improving the production and warehouse management quality and efficiency of the application industry.
Drawings
The application will now be further described with reference to the following drawings.
FIG. 1 is a schematic diagram of a full drum conveyor system according to the present application;
FIGS. 2-1 and 2-2 are schematic views of a double row small drum turntable from different angles of view;
FIGS. 2-3 are schematic diagrams of the rotating power assembly of the double row small drum turntable;
FIGS. 2-4 are schematic diagrams of a conveyor power assembly for a double row small drum turntable;
FIGS. 2-5 are schematic views of a small drum transport assembly of a double row small drum turntable;
FIG. 3-1 is a schematic view of a single row drum transplanter;
FIG. 3-2 is a schematic view of a lifting frame assembly of a single row roller transplanter;
FIG. 4-1 is a schematic diagram of a double row small roller conveyor;
FIG. 4-2 is a schematic illustration of the spaced arrangement of powered and unpowered rollers;
FIG. 5-1 is a schematic view of a double row small drum travelling car;
FIG. 5-2 is a schematic diagram of a mobile power assembly of a double row small drum mobile cart;
FIG. 6 is a structural cross-sectional view of the air shower;
FIG. 7-1 is a schematic diagram of a construction of a disc stripping machine;
FIG. 7-2 is a schematic view of a lift drive assembly of the de-palletizer;
FIG. 7-3 is a schematic view of a lifting assembly of the disc stripping machine;
FIGS. 7-4 are schematic diagrams of a fork assembly of the disc stripping machine;
FIG. 8 is a schematic structural view of a ground ox double row small drum machine;
FIGS. 9-1 and 9-2 are partial operational schematic views of the full drum conveyor system shown in FIG. 1;
Detailed Description
1, as shown in fig. 1 to 9-2, a novel full-roller conveying system is applied to an automatic warehouse operation site in the new energy material production industry, the system comprises a single-row roller machine 7 forming a conveying loop, a double-row small-roller rotary table 1, a single-row roller transfer machine 2 and a double-row small-roller conveyor 3 are arranged in butt joint at the warehouse end of the single-row roller machine 7, a ground ox double-row small-roller machine 9 is arranged in butt joint at the warehouse end of the single-row roller machine 7, and an air shower 5 and a transition room 10 are fixedly arranged on the conveying line of the single-row roller machine 7;
in order to improve the passing efficiency of the goods passing through the air shower 5 and/or the transition room 10 in the process of conveying the goods along the single-row roller machine 7 and improve the isolation effect of the internal environment and the external environment in the process of cleaning the air shower, a double-row small roller moving trolley 4 for connecting and conveying the goods can be preferably arranged inside the air shower 5 and/or the transition room 10;
in order to realize the automatic control of the cyclic delivery of the pallet in and out of the warehouse, a code stripping machine 6 and a stacker 8 can be connected between the delivery loop and the warehouse goods shelf.
Based on the whole structural design of the full-roller conveying system, the following warehouse-in and warehouse-out flow can be realized by applying the application:
and (5) warehousing: 1) Sharing a pallet from the pallet stack using the unstacker 6; 2) The pallet is sequentially conveyed from the tray stripping machine 6, transferred to a conveying line of a single-row roller machine 7 through a double-row small-roller conveyor 3 and a single-row roller transfer machine 2, and then transferred to a double-row small-roller rotary table 1 at a warehouse-in end to wait for goods warehouse-in; 3) The operator uses a forklift to place cargoes on the tray of the double-row small-roller rotary table 1; 4) The trays and cargoes are connected with the double-row small roller conveyor 3 again through the rotation of the double-row small roller rotary table 1, and are transferred to the conveying line of the single-row roller machine 7 through the single-row roller transfer machine 2; 5) The pallet and the goods are carried by the double-row small roller moving trolley 4 and enter the air shower 5, and spraying dust removal is carried out in the air shower 5; 6) And the trays and cargoes subjected to dust removal treatment are transported to the double-row small roller conveyor 3 by the double-row small roller moving trolley 4 and conveyed to the stacker 8, and finally the cargoes are put in storage and stored in a goods shelf.
And (5) delivering out of a warehouse: 1) Goods are delivered from the stacker 8 to the double-row small roller conveyor 3; 2) Transferring to a single-row roller machine 7 for continuous conveying through the single-row roller transfer machine 2; 3) The transition room 10 is sent by a double-row small roller moving trolley 4; 4) And the cargoes are transported to the double-row small roller conveyor 3 through the single-row roller machine 7, finally reach the ground ox double-row small roller machine 9, and wait for an operator to take the cargoes away by using the ground ox forklift.
The double-row small-roller rotary table 1 comprises a rotary table frame 15, a rotary power assembly 11 is arranged on the rotary table frame 15, the rotary power assembly 11 is in transmission connection with a rotary table frame assembly 12, and a small-roller conveying assembly 14 in transmission connection with a conveying power assembly 13 is arranged on the rotary table frame assembly 12.
The rotary power assembly 11 comprises a rotary support 114 and a rotary driving motor 112 which are axially arranged on the rotary table frame 15, a driving gear 113 is sleeved at the output end of the rotary driving motor 112, the driving gear 113 is meshed with the peripheral gear of the rotary support 114, and the rotary support 114 is vertically connected with the rotary table frame assembly 12;
under the drive of the rotary driving motor 112, the rotary support 114 drives the rotary rack assembly 12 to rotate, so that the carrying tray and the cargoes are butted with conveying line bodies in different directions within a 360-degree range, for example, the carrying and the conveying are realized between the carrying tray and the double-row small-roller conveyor 3;
the conveying power assembly 13 comprises a middle chain wheel 135, a tensioning chain wheel 136 and a rotary table conveying motor 132 which are axially arranged on two sides of the rotary frame assembly 12, a motor chain wheel 133 is sleeved at the output end of the rotary table conveying motor 132, a chain 134,2 group of middle chain wheels 135 are connected between the middle chain wheel 135, the tensioning chain wheel 136 and the motor chain wheel 133 in a closed loop manner, and the two sides of the middle chain wheel 135 are sleeved with a driving roller 141 of the small roller conveying assembly 14;
the driving roller 141 of the small roller conveying assembly 14 is axially rotated by the transmission of the chain assembly 134 and the intermediate chain wheel 135 under the driving of the rotary table conveying motor 132, and the driving force for forward conveying of the pallet and the goods can be provided by other driven rollers 143 in the small roller conveying assembly 14 through the transmission assembly such as the synchronous belt 142.
The single-row roller transfer machine 2 comprises a transfer machine underframe assembly 21, a lifting frame assembly 22 vertically and slidably connected with the transfer machine underframe assembly 21, and a roller conveying assembly 23 connected to the lifting frame assembly 22 and driven by a transfer machine conveying driving assembly 24 to operate;
two groups of lifting long shafts 217 and lifting motors 212 which are axially arranged through a bearing 218 with a seat at the shaft end are symmetrically arranged on the transfer machine underframe assembly 21, lifting driven sprockets 215 sleeved on the lifting long shafts 217 through expanding sleeves 216, and lifting eccentric blocks 219 sleeved on the lifting long shafts through needle bearings 2110, lifting motor sprockets 213 are sleeved on the output ends of the lifting motors 212, and lifting chains 214 are connected between the lifting motor sprockets 213 and the lifting driven sprockets 215 in a closed loop manner;
the bottom of the lifting frame assembly 22 is tightly abutted against the lifting eccentric block 219, and meanwhile, the lifting frame assembly 22 is sleeved on a guide optical axis 2111 which is vertically and fixedly connected to the transfer machine underframe assembly 21 through a guide sleeve 2112.
Under the drive of the lifting motor 212, the lifting chain 214 operates to drive the lifting long shaft 217 to rotate, and the lifting eccentric block 219 drives the lifting frame assembly 22 to lift while the lifting long shaft 217 rotates, so that the operation height of the pallet and the goods borne on the roller conveying assembly 23 is changed, and the connection and the conveying between conveying assemblies at different heights such as the single-row roller machine 7 are realized;
the transfer machine conveying driving assembly 24 can adopt the same transmission structure and operation principle as the conveying power assembly 13.
The double-row small roller conveyor 3 comprises a double-row small roller frame 32 which is arranged on the ground through a supporting leg assembly 33, and a double-row roller assembly 34 which is driven by a roller driving assembly 31 to run is arranged on the double-row small roller frame 32;
wherein, the space between the transverse directions of the double-row roller assemblies 34 is more than 150mm, so that the tray supporting legs with the width of about 150mm can pass between the double-row roller assemblies 34, and the tray bearing goods can be smoothly conveyed forward on the double-row roller assemblies 34;
in order to bear a large load of more than 1.2 tons, the roller driving assembly 31 of the application can adopt the same transmission structure and operation principle as the conveying power assembly 13, meanwhile, the double-row driving rollers 35 driven by a chain wheel and a chain in the double-row roller assembly 34 and the unpowered double-row driven rollers 36 driven by a chain without the chain wheel and the chain are arranged at intervals, and the peripheries of all rollers are coated with wear-resistant adhesive layers so as to increase the friction force between the conveying tray and goods and prevent the tray from being jammed in the conveying process.
Further, the shaft end mounting position of the unpowered double-row driven roller 36 is lower than the shaft end mounting position of the powered double-row driving roller 35 by 1mm in the vertical direction, so that the purpose of preventing trays and cargoes from being difficult to surmount the higher double-row driving roller 35 due to the lack of power when the trays and cargoes are conveyed to the driven roller 35 is achieved; otherwise, the pallet and the goods can be pushed down by the driving force of the double-row driving roller 35 to reach the unpowered double-row driven roller 36, and finally conveyed to the next station under the transmission of the roller driving assembly 31.
The double-row small-roller mobile trolley 4 comprises a mobile power assembly 41 arranged on a bottom frame body 45, an upper mobile assembly 42 which is driven and operated by the mobile power assembly 41, and a small-roller conveying assembly 44 which is arranged on the upper mobile assembly 42 and is driven and operated by a conveying power assembly 43;
the movable power assembly 41 is provided with a movable power motor 411, a movable motor chain wheel 412 is sleeved at the output end of the movable power motor 411, a movable chain 413 is connected between the movable motor chain wheel 412 and a movable driven chain wheel 415 arranged on one side of the bottom frame 45 in a closed loop manner, the movable chain 413 is fixedly connected with the upper movable assembly 42 through a fixed block 416, and the bottom of the upper movable assembly 42 is slidably clamped and embedded in a bottom sliding rail 417 on the bottom frame 45 through a connected bottom sliding rail block 414;
the upper moving assembly 42 is driven by the moving power motor 411 to move along the horizontal direction through the moving chain 413, so that the small roller conveying assembly 44 can be used for connecting and guiding the conveying tray and the goods into or pushing the conveying tray and the goods out of the air shower 5 and the transition room 10;
the transmission structure and the operation principle of the conveying power assembly 43 can be the same as those of the conveying power assembly 13.
The air shower 5 is designed aiming at the special production fields of new energy, new materials and the like so as to adapt to the high standard and high quality requirements of the conveying field on the cleanliness of the carrier, namely, the goods which enter the shelf for storage subsequently can be put into storage only after being purged by air shower, and the air isolation is needed outside the storage.
Specifically, the air shower 5 is provided with a first door 51 and a second door 52 which are opened and closed at different times in the front-rear direction and is arranged on a conveying line between the single-row roller machine 7 and the double-row small roller moving trolley 4 in a straddling manner, and a blower 53 is arranged inside the air shower 5.
After the double-row small-roller moving trolley 4 is connected with the trays and the cargoes conveyed from the single-row roller machine 7, the first door 51 and the second door 52 are opened to keep a closed state; then the upper moving assembly 42 is driven by the moving power assembly 41 to load the tray and the goods into the air shower 5, and the first door 51 is closed to perform shower cleaning; after the shower operation is completed, the first door 51 is kept closed, the second door 52 is opened, the upper moving assembly 42 sends the pallet and the goods out of the air shower 5 and is connected to the single-row roller machine 7 to continue to be conveyed forward, and then the second door 52 is closed.
The code removing machine 6 comprises a code removing frame assembly 61, two groups of code removing lifting assemblies 63 which are driven by a lifting driving assembly 62 to operate are symmetrically arranged on two sides of the inside of the code removing frame assembly 61, and a fork extending assembly 64 is connected to the code removing lifting assemblies 63;
wherein, the lifting driving assembly 62 comprises a lifting transmission shaft 628, a code removing disc motor 621 and a lifting auxiliary sprocket 627 which are fixedly arranged in the axial direction and are transversely connected with the two sides of the inside of the code removing disc frame assembly 61 through shaft end bearing; a lifting motor chain wheel 622 is sleeved at the output end of the code stripping disc motor 621, a middle chain wheel 624 and a lifting chain wheel 625 are sleeved on a lifting transmission shaft 628, and a lifting transmission chain 623 is connected between the lifting motor chain wheel 622 and the middle chain wheel 624 in a closed loop manner; a lifting chain 626 is wound in a closed loop between the vertical direction of the lifting sprocket 625 and the lifting auxiliary sprocket 627, and the lifting chain 626 runs through and is fixedly connected with the stripping plate lifting assembly 63.
The stripping plate lifting assembly 63 comprises a lifting frame 631, a lifting chain 626 is fixedly connected with the lifting frame 631, and the side part of the lifting frame 631 is slidably clamped and embedded on a lifting frame guide rail 632 fixedly arranged on the stripping plate frame assembly 61 through a sliding block; the lifting frame 631 is vertically lifted on the lifting frame rail 632 by the lifting chain 626 to fork or release the pallet through the fork assembly 64 to change the working height of the pallet and perform the unstacking or stacking operation.
The fork assembly 64 includes a rod motor 641 mounted on a lifting frame 631, an output end of the rod motor 641 is fixedly connected with a movable bracket 642, fork plates 644 are disposed at two ends of the movable bracket 642, and a bottom of the movable bracket 642 is slidably connected to a slide guide 643 fixedly mounted on the lifting frame 631 through a slide block.
The above-mentioned code wheel removing machine 6 can be used for respectively implementing code wheel and code wheel removing operation according to the operation requirement, specifically, the code wheel process includes: the empty tray enters the tray stripping machine 6, and the lifting driving component 62 lowers the tray stripping lifting component 63 to a low position; then, the fork extension assembly 64 extends the fork plate 644 into the fork hole of the tray, and the lifting driving assembly 62 drives the code removal plate lifting assembly 63 to lift the tray to a high position; then, the next empty tray enters the tray stripping machine 6, the lifting driving assembly 62 drives the tray stripping lifting assembly 63 to descend the tray to the top of the tray just entered, the fork plate 644 retracts to complete a tray stripping process, and the tray stripping machine is circularly reciprocated to complete the empty tray stacking operation required by all stack types.
The disc disassembling process comprises the following steps: if a pallet stack consisting of 10 empty pallets enters the unstacking machine 6, the lifting driving assembly 62 lowers the unstacking lifting assembly 63 to a position where the fork plate 644 can be aligned with the fork hole of the second pallet counted from the bottom in the pallet stack, and the fork plate 644 extends to lift the second pallet and all the pallets above to a high position; then, the original bottommost empty tray is conveyed out from the tray stripping machine 6; the lift drive assembly 62 then lowers the destacking lift assembly 63 with the stack of trays to the lowered position and the fork arms 644 retract to complete a destacking process, and so on, in a cycle until all of the trays are destacked one by one and transported from the destacking machine 6.
The single-row roller machine 7 is used for conveying trays and cargoes in the horizontal direction, and can adopt a roller conveying line structure and an operation principle common in the prior art, and is not described herein.
The stacker 8 is used for transferring cargoes carried on a tray from the single-row roller 7 to a storage station appointed in a goods shelf, or transferring cargoes to the single-row roller 7 for delivery, and then conveying the cargoes to a small roller 9 of a place Niu Shuangpai to be delivered. The stacker 8 may adopt a cargo bed structure and an operation principle that are commonly operated between the vertical direction of the top rail and the vertical direction of the bottom rail in the prior art, and will not be described herein.
The ground ox double-row small roller machine 9 is used for bearing pallets and cargoes so that the cargoes can be forked and carried away by operators through the ground ox forklift. The double-row small roller machine 9 of the ground ox can adopt the same structural design and operation principle as the double-row small roller conveyor 3, but the ground ox platform 92 for the ground ox fork truck to walk on and fork goods is fixedly connected on the double-row small roller frame 91 of the ground ox.
The transition room 10 is not provided with a blower 53 which is internally used, and other structural designs and operation principles are the same as those of the air shower 5, and are not described herein.
The embodiments presented above in connection with the figures are only preferred solutions for achieving the objects of the application. It will be apparent to those skilled in the art from this disclosure that other alternative constructions consistent with the design concept of the application may be directly derived. Other structural features thus obtained shall also fall within the scope of the solution according to the application.
Claims (10)
1. A full roller conveyor system, characterized by: the automatic feeding device comprises a single-row roller machine forming a conveying loop, wherein a double-row small roller rotary table, a single-row roller transfer machine and a double-row small roller conveyor are arranged at the warehouse-in end of the single-row roller machine in a butt joint manner, a beef double-row small roller machine is arranged at the warehouse-out end of the single-row roller machine in a butt joint manner, and an air shower is arranged on the conveying line of the single-row roller machine;
the double-row small-roller rotary table comprises a rotary power assembly arranged on a rotary table frame, the rotary power assembly is in transmission connection with the rotary frame assembly, and a small-roller conveying assembly in transmission connection with the conveying power assembly is arranged on the rotary frame assembly;
the single-row roller transfer machine comprises a lifting frame assembly which is vertically and slidably connected with a transfer machine chassis assembly, and a roller conveying assembly which is connected with the lifting frame assembly and is driven by a transfer machine conveying driving assembly to operate;
the double-row small roller conveyor comprises a double-row roller assembly which is arranged on a double-row small roller frame and is driven by a roller driving assembly to run; the space between 100 and 180mm is reserved between the transverse directions of the double-row roller assemblies, and the peripheries of all rollers are coated with wear-resistant adhesive layers;
the air shower is arranged on a conveying line of the single-row roller machine in a crossing manner and is provided with a first door and a second door which are not synchronously opened and closed at the front and the back, and a blower is arranged in the air shower;
the double-row small roller machine for the ground beeps has the same structure as the double-row small roller conveyor, and a ground beep platform is fixedly connected on the double-row small roller frame for the ground beeps.
2. The full-drum transport system of claim 1, wherein: the rotary power assembly comprises a rotary support and a rotary driving motor which are axially arranged on the rotary table frame, a driving gear is sleeved at the output end of the rotary driving motor, the driving gear is meshed with the peripheral gear of the rotary support, and the rotary support is vertically connected with the rotary table frame assembly;
the conveying power assembly comprises a middle chain wheel, a tensioning chain wheel and a rotary table conveying motor, wherein the middle chain wheel, the tensioning chain wheel and the rotary table conveying motor are axially arranged on two sides of the rotary frame assembly, the motor chain wheel is sleeved at the output end of the rotary table conveying motor, a chain is connected between the middle chain wheel, the tensioning chain wheel and the motor chain wheel in a closed loop mode, and 2 groups of middle chain wheels are sleeved on the driving roller of the small roller conveying assembly from two sides.
3. The full-drum transport system of claim 1, wherein: the single-row roller transfer machine is characterized in that two groups of jacking long shafts and lifting motors which are axially arranged through a bearing with a seat at the shaft end are symmetrically arranged on a transfer machine chassis assembly, lifting driven chain wheels sleeved on the jacking long shafts through expanding sleeves and lifting eccentric blocks sleeved through needle bearings are sleeved on the jacking long shafts, lifting motor chain wheels are sleeved on the output ends of the lifting motors, and lifting chains are connected between the lifting motor chain wheels and the lifting driven chain wheels in a closed loop manner;
the bottom of the lifting frame component is tightly abutted against the lifting eccentric block, and meanwhile, the lifting frame component is sleeved on a guide optical axis which is vertically and fixedly connected with the transfer machine underframe component through a guide sleeve.
4. The full-drum transport system of claim 1, wherein: the shaft end installation position of the double-row small roller conveyor is lower than the shaft end installation position of the double-row driving roller by 0.5-1 mm in the vertical direction.
5. The full-drum transport system of claim 1, wherein: the double-row small roller moving trolley is arranged in the air shower room and used for connecting and conveying cargoes, and comprises a moving power assembly arranged on a bottom frame body, an upper moving assembly driven by the moving power assembly to operate and a small roller conveying assembly arranged on the upper moving assembly and driven by the conveying power assembly to operate.
6. The full-drum transport system of claim 5, wherein: the double-row small roller moving trolley is characterized in that the moving power assembly is provided with a moving power motor, the output end of the moving power motor is sleeved with a moving motor sprocket, a moving chain is connected between the moving motor sprocket and a moving driven sprocket arranged on one side of the bottom frame body in a closed loop manner, the moving chain is fixedly connected with the upper moving assembly through a fixed block, and the bottom of the upper moving assembly is slidably clamped and embedded in a bottom sliding rail on the bottom frame body through a connected bottom guide rail sliding block.
7. The full-drum transport system of claim 5, wherein: a transition room is arranged on a conveying line of the single-row roller machine in a straddling manner, a first door and a second door which are opened and closed in a front-back unsynchronized mode are arranged in the transition room, and a double-row small roller moving trolley for connecting and conveying cargoes is arranged in the transition room.
8. The full-drum transport system of claim 1, wherein: and a stripping and stacking machine is connected between the conveying loop and the storage shelf.
9. The full-drum transport system of claim 8, wherein: the code removing machine comprises a code removing disc rack assembly, two groups of code removing disc lifting assemblies which are driven by a lifting driving assembly to operate are symmetrically arranged on two sides of the inside of the code removing disc rack assembly, and the code removing disc lifting assemblies are connected with a fork extending assembly.
10. The full-drum transport system of claim 9, wherein: the lifting driving assembly comprises a lifting transmission shaft, a code removal disc motor and a lifting auxiliary sprocket which are axially and fixedly arranged and are transversely connected to two sides of the inside of the code removal disc rack assembly through shaft end bearing seats; the output end of the code wheel removing motor is sleeved with a lifting motor chain wheel, a lifting transmission shaft is sleeved with a middle chain wheel and a lifting chain wheel, and a lifting transmission chain is connected between the lifting motor chain wheel and the middle chain wheel in a closed loop manner; a lifting chain is wound between the lifting chain wheel and the lifting auxiliary chain wheel in a closed loop manner, and the lifting chain passes through and is fixedly connected with the stripping disc lifting assembly;
the lifting assembly of the disassembling disc comprises a lifting frame, a lifting chain is fixedly connected with the lifting frame, and the side part of the lifting frame is slidably clamped and embedded on a lifting frame guide rail fixedly arranged on the frame assembly of the disassembling disc through a sliding block;
the fork extension assembly comprises a rod arranging motor arranged on the lifting frame, the output end of the rod arranging motor is fixedly connected with a movable support, fork plates are arranged at two ends of the movable support, and the bottom of the movable support is slidably connected with a slider guide rail fixedly arranged on the lifting frame through a slider.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311085896.3A CN117104758B (en) | 2023-08-28 | 2023-08-28 | All-roller conveyor system |
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| CN202311085896.3A CN117104758B (en) | 2023-08-28 | 2023-08-28 | All-roller conveyor system |
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| CN117104758B CN117104758B (en) | 2025-11-14 |
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|---|---|
| CN117104758B (en) | 2025-11-14 |
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