CN107555188B - Square dislocation stacking brick production line - Google Patents

Square dislocation stacking brick production line Download PDF

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Publication number
CN107555188B
CN107555188B CN201710917030.2A CN201710917030A CN107555188B CN 107555188 B CN107555188 B CN 107555188B CN 201710917030 A CN201710917030 A CN 201710917030A CN 107555188 B CN107555188 B CN 107555188B
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China
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brick
stacking
bottom plate
conveying line
line
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CN107555188A (en
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傅军强
傅清江
傅煌莉
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Quanzhou Wanchang Machinery Manufacturing Co ltd
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Quanzhou Wanchang Machinery Manufacturing Co ltd
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Abstract

The invention discloses a square misplacement stacking brick production line, which comprises a plate descending machine, a low-level conveying line, a stacker, a high-level conveying line and a plate stacking machine which are sequentially arranged in a conveying manner; the tail end of the low-level transmission line and the initial end of the high-level transmission line are arranged in a staggered manner; a rotary lifting table device is arranged at the tail end of the low-level conveying line, and the square brick plates conveyed by the rotary lifting table device are rotated by 90 degrees at intervals and lifted to be supported by the high-level conveying line; the stacker crane is arranged above the starting end of the high-level conveying line and is used for carrying out brick clamping and stacking operations by moving back and forth in a direction perpendicular to the conveying direction of the high-level conveying line. The invention has simple and compact production line, realizes the high-efficiency, reliable and stable brick plate separation and stacking pipelining operation, has extremely strong practicability and brings excellent economic benefit.

Description

Square dislocation stacking brick production line
Technical Field
The invention relates to the field of brick making production, in particular to a square misplacement stacking brick production line.
Background
At present, brick making equipment generally comprises a plate feeding mechanism, a brick making forming machine, a brick transmission mechanism, a stacking mechanism and the like. When the brick is produced, the plate feeding mechanism transmits the flat plate-shaped supporting plate to the vibrating platform below the brick making and forming machine, the material is fed by the feeding trolley, the vibrating platform material is compacted, and the brick making and forming machine is used for pressing and forming the material. Demoulding after molding, sending out the supporting plate and molded bricks through a brick transmission mechanism, and stacking the bricks and the supporting plate through a stacking mechanism. Then, the operations of dividing plates, dividing bricks, stacking bricks and the like are carried out through a series of production lines. The existing brick making and forming machine is usually prepared by taking formed bricks which are not square (usually rectangular) as a mould, and the corresponding supporting plates and mould frames are of corresponding non-square structures, so that after the supporting plates and the formed bricks are sent out, a series of complicated procedures such as brick separation, stacking and the like are needed to be carried out subsequently, which is a key for causing the complex length and complexity of the whole production line, and finally influencing the production efficiency and increasing the production cost. In view of the above, the present inventors have conducted intensive studies on the above problems, and have proposed a square brick molding machine, which correspondingly proposes a square dislocation stacking brick production line, thereby generating the present invention.
Disclosure of Invention
The invention aims to provide a square misplacement stacking brick production line, which is simple and compact, realizes the pipelining operation of separating and stacking bricks and plates with high efficiency, reliability and stability, has extremely strong practicability and brings excellent economic benefit.
In order to achieve the above object, the solution of the present invention is:
a square misplacement stacking brick production line comprises a plate descending machine, a low-level conveying line, a stacker, a high-level conveying line and a plate stacking machine which are sequentially arranged in a conveying mode; the tail end of the low-level transmission line and the initial end of the high-level transmission line are arranged in a staggered manner; a rotary lifting table device is arranged at the tail end of the low-level conveying line, and the square brick plates conveyed by the rotary lifting table device are rotated by 90 degrees at intervals and lifted to be supported by the high-level conveying line; the stacker crane is arranged above the starting end of the high-level conveying line and is used for carrying out brick clamping and stacking operations by moving back and forth in a direction perpendicular to the conveying direction of the high-level conveying line.
The low-level conveying line comprises a front conveying section and a rear conveying section which are arranged in a front-back separation mode, and the interval between the front conveying section and the rear conveying section is smaller than the side length of the square supporting plate.
The low-level conveying line is a chain low-level conveying line, the tail end of the chain of the front conveying section extends to a position between the front conveying section and the rear conveying section, the initial end of the chain of the rear conveying section retreats to a position in the initial end of the rear conveying section, and the interval between the tail end of the chain of the front conveying section and the initial end of the chain of the rear conveying section is smaller than the side length of the square supporting plate.
The starting end of the high-level conveying line is provided with a movable supporting claw for supporting the square brick plate.
The high-level conveying line adopts claw-pushing conveying and comprises a rack and claw pushing frames which are arranged in the rack and move back and forth along the direction of the conveying line, and claw pushing assemblies are arranged on the claw pushing frames at intervals along the direction of the conveying line.
The stacker crane comprises a fixed rack, a movable rack movably erected on the fixed rack, and a brick clamping mechanism arranged on the movable rack, wherein the brick clamping mechanism is provided with a brick placement area corresponding to the position of the bottom surface of the brick after clamping the brick; the brick clamping mechanism is provided with a mounting frame, and the mounting frame is provided with a protective bottom plate and a bottom plate driving mechanism for driving the protective bottom plate and the brick placing area to be opposite or staggered from each other.
The bottom plate driving mechanism comprises a chain wheel, a chain and a driving motor, wherein the driving motor is in transmission connection with the chain wheel, the chain is wound on the chain wheel in transmission, and the protection bottom plate is connected to the chain.
Be equipped with the track on the mounting bracket, protection bottom plate's one end is connected on the chain, and the other end passes through the pulley activity and establishes on the track.
The movable frame comprises a fixed frame, a movable frame, a protective bottom plate, a brick holding area, a stacking area, a mounting frame, a protective bottom plate and a brick placing area, wherein the movable direction of the fixed frame is divided into a brick holding area and a stacking area left and right, and an extension part for the protective bottom plate to be staggered with the brick placing area is arranged on the mounting frame in the stacking area direction.
After the scheme is adopted, the square misplacement brick production line has the beneficial effects that compared with the prior art: the production line mainly comprises a simple production line composed of six large blocks of a plate descending machine, a low-level conveying line, a stacker crane, a high-level conveying line, a plate stacking machine and a rotary lifting table device, wherein the high-level conveying line and the low-level conveying line are specially designed and are matched in an up-down staggered mode, and the high-level conveying line and the low-level conveying line are flexibly matched with the rotary lifting table device and the stacker crane at the up-down staggered position. In operation, the square-distributed bricks (with supporting plates) fed by the plate lowering machine are firstly conveyed by the low-level conveying line, then conveyed to the rotary lifting table device at the tail end, rotated by 90 degrees by the rotary lifting table device as a partition plate, and simultaneously lifted to be supported by the high-level conveying line; and then the stacker is operated, bricks on the high-level conveying line are clamped and removed, the stacking effect of 90-degree dislocation of the bricks is directly carried out, and the left supporting plates are continuously conveyed to the stacking machine for stacking and collecting by the high-level conveying line. The whole production line is very simple, practical, stable, reliable and efficient in flow production, greatly improves the production efficiency and reduces the production cost.
Drawings
FIG. 1 is a schematic diagram of a square dislocation stacking brick production line of the present invention;
FIG. 2 is a schematic diagram of a low-end conveyor line;
FIG. 3 is a schematic view of the palletizer of the present invention;
fig. 4 is a side view of the palletizer of the present invention.
Description of the reference numerals
A plate lowering machine 1, a low-level conveying line 2, a start end 201 and a tail end 202;
a front conveying section 21, a rear conveying section 22, a chain start 211, and a chain end 221;
stacker 3, fixed frame 31, brick clamping area 311, stacking area 312, moving frame 32,
the brick clamping mechanism 33, the brick placement area 331, the mounting bracket 34, the extension 341, the rail 342,
a protective base 35, a pulley 351, a base drive mechanism 36, a sprocket 361, and a chain 362;
a high-order conveying line 4, a start 401, and an end 402;
a movable supporting claw 41, a frame 42, a claw holder 43, a claw pushing assembly 431,
plate stacking machine 5, rotary elevating table device 6.
Detailed Description
The present invention will be described in further detail with reference to the following specific embodiments.
The scheme relates to a square misplacement stacking brick production line, which mainly comprises a plate descending machine 1, a low-level conveying line 2, a stacker 3, a high-level conveying line 4 and a stacking machine 5 which are sequentially arranged in a conveying manner, and further comprises a rotary lifting platform device 6.
The lower conveying line 21 has both ends corresponding to the conveying direction: the start 201 and the end 202, the high-order transfer line 4 also has both ends corresponding to the transfer direction: a start 401 and a finish 402. The start end 201 of the low-level conveying line 21 is correspondingly arranged for bearing the plate descending machine 1, so that the plate descending machine 1 is beneficial to conveying the square-arranged bricks (plate bricks for short) with the supporting plates into the square-arranged bricks. The tail end 402 of the high-level conveying line 4 is correspondingly arranged for bearing the plate stacking machine 5, so that the plate stacking machine 5 is beneficial to conveying the plates to realize stacked collection of the plates.
The tail end 202 of the low-level conveying line 21 and the initial end 401 of the high-level conveying line 4 are arranged in a staggered mode from top to bottom, and the staggered area is the length of at least one square plate brick. The rotary elevating table apparatus 6 is provided at the end 202 of the lower conveyor line 21, specifically, directly below the end 202. The rotary elevating table apparatus 6 has an elevating mechanism, a rotating mechanism provided on the elevating mechanism, and a support table provided on the rotating mechanism. The plate bricks transferred to the end 202 of the lower conveyor line 21 are supported by the support table and lifted up by the lifting mechanism, lifted up to a certain height (higher than the start 401 of the upper conveyor line 4), and then lowered down, and the plate bricks are supported by the start 401 of the upper conveyor line 4. The rotating mechanism acts to rotate the plate bricks supported on the support table by 90 degrees, and in a specific action, the square brick plates sent are rotated by 90 degrees by one plate, namely, for example, the first plate bricks are not rotated by the conveying operation, the second plate bricks are rotated by 90 degrees by the conveying operation, and the third plate bricks are not rotated by the conveying operation, so that the circulation is realized.
The stacker 3 is arranged above the start end 401 of the high-level conveying line 4, and the stacker 3 can move back and forth in the conveying direction perpendicular to the high-level conveying line 4 and correspondingly has a brick clamping area above the start end 401 of the high-level conveying line 4 and a brick stacking area beside the brick clamping area. When the stacker 3 moves to above the start end 401 of the high-order conveying line 4, bricks on the supporting plates on the start end 401 of the high-order conveying line 4 are clamped, and then the stacker 3 moves to a brick stacking area, so that square brick stacking operation is realized. Every time the stacking machine 3 stacks bricks forwards and backwards, the bricks are staggered by 90 degrees, and the effect of directly staggering and stacking square bricks is achieved.
When the production line works, the steps are as follows:
1. the stacked plate bricks (the supporting plates 7 are square and are arranged in a square way corresponding to the bricks on the upper surface) are transferred to the low-level conveying line 2 by the plate lowering machine 1;
2. the first plate brick transferred is supported and lifted by the rotary elevating table device 6, and transferred to the starting end 401 of the high-level transfer line 4;
3. the stacking machine 3 clamps the bricks on the initial end 401 of the high-level conveying line 4 and moves the bricks to a brick stacking area for stacking;
4. the rest pallet 7 on the high-order conveying line 4 is conveyed backwards, finally conveyed to the palletizer 5 and palletized by the palletizer 5 for collection.
In the step 2, the rotary lifting table device 6 descends to return, the second plate bricks which are sequentially conveyed are supported, the second plate bricks are rotated for 90 degrees and then lifted continuously, and finally the second plate bricks are conveyed to be supported by the starting end 401 of the high-level conveying line 4; the operations corresponding to the first plate and the second plate are then repeated in sequence, thereby proceeding from time to time. In the step 3, after the stacking machine 3 is stacked once, the stacking machine is shifted to a brick clamping area, the step 3 is repeated, and finally, the staggered stacking effect of square bricks and the recycling and collecting effect of the supporting plates are realized. The whole production line has very flexible and simple assembly line operation, stability and reliability, extremely high efficiency, and finally greatly improves the production efficiency and reduces the production cost.
Preferably, in the production, the two boards of the board brick conveyed by the board lowering machine 1 are compactly arranged, and in order to enable the production line to be suitable for the brick stacking operation of the situation, the low-level conveying line 2 is designed to comprise a front conveying section 21 and a rear conveying section 22 which are arranged in a front-back separation way, and the interval between the front conveying section 21 and the rear conveying section 22 is smaller than the side length of the square supporting board. Thus, by controlling the discontinuous conveyance of the front conveying section 21 during the conveyance of the two plates side by side, a proper spacing separation of the two plates can be achieved at the separation interval position. Further, the lower conveyor line 2 is a chain lower conveyor line, the chain end 211 of the front conveyor section 21 extends to a position between the front conveyor section 21 and the rear conveyor section 22, the chain start 221 of the rear conveyor section 22 retreats to a position within the start of the rear conveyor section 22, and the distance between the chain end 211 of the front conveyor section 21 and the chain start 22 of the rear conveyor section 22 is smaller than the side length of the square pallet. The design is more beneficial to effectively and stably separating and conveying the plate bricks.
Preferably, in order to facilitate the transfer of the board bricks between the rotary elevating table apparatus 6 and the high-level conveying line 4, a movable supporting claw 41 is provided at the start end of the high-level conveying line 4, the movable supporting claw 41 can be lifted up to swing up, and is horizontally positioned in a natural state, so that the board bricks are lifted up and pass over the movable supporting claw 41 in the process of lifting up the board bricks, the movable supporting claw 41 swings up and returns, and then the board bricks are lowered into place, and the board bricks 7 are supported on the movable supporting claw 41. The high-level conveying line 4 is single-board conveying, namely conveying a distance of a supporting plate each time, in a specific embodiment, the high-level conveying line 4 adopts claw pushing conveying, and comprises a frame 42 and a claw pushing frame 43 movably arranged in the frame 42, and the claw pushing frame 43 can move back and forth along the conveying line direction; the pusher carriage 43 is provided with pusher assemblies 431 at intervals along the conveying line direction. The pawl assembly 431 is inclined, the pawl frame 43 moves toward the leading end 401, the pawl assembly 431 can be pushed down by the pallet 7 and go over the pallet 7, and after the push assembly goes over, the push assembly returns to an inclined state naturally and abuts against the pallet 7, the pawl frame 43 moves toward the trailing end 402, and the pawl assembly 431 pushes the pallet 7 to convey.
The stacker crane, as shown in fig. 3-4, comprises a fixed frame 31, a movable frame 32 and a brick clamping mechanism 33. The movable frame 32 is movably mounted on the fixed frame 31, and is specifically driven to move by a related motor driving mechanism through cooperation of pulleys and sliding rails. The brick clamping mechanism 33 is mounted on the movable frame 32, the movable frame 32 moves the brick clamping area 311, the brick clamping mechanism 33 is used for clamping bricks, the movable frame 32 moves the stacking area 332, and the brick clamping mechanism 33 is used for stacking bricks. The brick clamping mechanism 33 is provided with a brick placement area 331 corresponding to the position of the bottom surface of the brick after clamping the brick, namely, the two clamping heads of the brick clamping mechanism 33 clamp the brick to enable the brick to be clamped in the corresponding area between the two clamping heads.
The brick clamping mechanism 33 is provided with a mounting frame 34, the mounting frame 34 is provided with a protective bottom plate 35 and a bottom plate driving mechanism 36, and the bottom plate driving mechanism 36 drives the protective bottom plate 34 to be opposite to or staggered from the brick placing area 331 in a vertical direction. One embodiment of the base plate driving mechanism 36 comprises a chain wheel 361, a chain 362 and a driving motor, wherein the driving motor is in transmission connection with the chain wheel 361, the chain 362 is in transmission winding on the chain wheel 361, and the protective base plate 35 is connected to the chain 362. Driven by the driving motor, the chain wheel 361 is driven to rotate, and the chain 362 realizes transmission, so that the protective bottom plate 35 is finally driven to change relative to the brick placement area 331. In the embodiment, the chain wheel 361 and the chain 362 are provided with two symmetrical groups, and two sides of the guard bottom plate 35 are respectively connected with the chain 362 to realize the horizontal stable movement of the guard bottom plate 35.
The utility model discloses the hacking machine has still designed protection bottom plate 35 in a flexible way on the brick clamping mechanism 33 of hacking machine, this protection bottom plate 35 can be realized under the drive of bottom plate actuating mechanism 36 and put district 331 to be down mutually just or looks dislocation set up, so, after brick clamping mechanism 33 presss from both sides gets the brick, with protection bottom plate 35 and brick put district 331 to be down mutually right cooperation through bottom plate actuating mechanism 36, so in the in-process operation of follow-up lift shift pile up neatly, the brick keeps steadily not falling the brick under protection bottom plate 35's protection effect often, the final brick pile up neatly in-process that has ensured keeps high quality and high efficiency production.
Preferably, the fixed frame 31 is divided into a brick clamping area 311 and a stacking area 332, and a moving direction from the brick clamping area 311 to the stacking area 332 corresponding to the moving direction of the moving frame 32 during stacking, in order to facilitate the simple and efficient matching between the protection bottom plate 34 and the brick placing area 331, the mounting frame 34 extends to the stacking area 332, and an extension portion 341 is provided on the extension portion 341 for providing a dislocation area between the protection bottom plate 35 and the brick placing area 331. When the brick clamping mechanism 33 clamps the bricks, the moving frame 32 is matched with the bottom plate driving mechanism 36 in the process of moving towards the stacking area 332, so that the brick placing area 331 moves towards the protection bottom plate 35 relatively, and the movement is stopped until the brick placing area 331 and the protection bottom plate 35 are opposite up and down, and then synchronously moves towards the stacking area 332. When the protection bottom plate 35 moves to the extending part 341 side to be staggered with the brick placing area 331 under the action of the bottom plate driving mechanism 36 after moving in place and finally unloading and stacking bricks.
Preferably, in order to facilitate the simplicity and compactness of the structure and shorten the length of the horizontal extension of the mounting frame 34 and the chain 362, a track 342 is provided on the mounting frame 34, one end (corresponding to the end far away from the extension portion 341) of the protection bottom plate 35 is connected to the chain 362, and the other end is movably provided on the track 342 through a pulley 351. Further, in order to facilitate the smoothness of the cooperation between the protection bottom plate 35 and the brick placement area 331 (to avoid possible blocking) in the process from dislocation to opposite alignment, the chain 362 and the track 342 are designed to be gradually inclined upwards at the same angle from the stacking area 332 to the brick clamping area 311, so that the effect of the dislocation entering of the protection bottom plate 35 and the brick placement area 331 is facilitated, and meanwhile, the close and gapless cooperation between the protection bottom plate 35 and the brick placement area 331 in the opposite alignment state is facilitated, so that the protection bottom plate 35 plays an effective protection role on bricks.
The foregoing description is only of the preferred embodiments of the present invention, and all equivalent changes and modifications that come within the scope of the following claims are intended to be embraced therein.

Claims (5)

1. The utility model provides a square dislocation sign indicating number brick production line which characterized in that: comprises a plate descending machine, a low-level conveying line, a stacker crane, a high-level conveying line and a plate stacking machine which are sequentially arranged in a conveying way; the tail end of the low-level transmission line and the initial end of the high-level transmission line are arranged in a staggered manner; a rotary lifting table device is arranged at the tail end of the low-level conveying line, and the square brick plates conveyed by the rotary lifting table device are rotated by 90 degrees at intervals and lifted to be supported by the high-level conveying line; the stacker crane is arranged above the initial end of the high-level conveying line and is used for carrying out brick clamping and stacking operations by moving back and forth in a direction perpendicular to the conveying direction of the high-level conveying line;
the stacker crane comprises a fixed rack, a movable rack movably erected on the fixed rack, and a brick clamping mechanism arranged on the movable rack, wherein the brick clamping mechanism is provided with a brick placement area corresponding to the position of the bottom surface of the brick after clamping the brick; the brick clamping mechanism is provided with a mounting frame, and the mounting frame is provided with a protective bottom plate and a bottom plate driving mechanism for driving the protective bottom plate and a brick placing area to be opposite or staggered from each other; the bottom plate driving mechanism comprises a chain wheel, a chain and a driving motor, the driving motor is in transmission connection with the chain wheel, the chain is wound on the chain wheel in transmission, and the protection bottom plate is connected to the chain; the mounting frame is provided with a track, one end of the protective bottom plate is connected to the chain, and the other end of the protective bottom plate is movably arranged on the track through a pulley; the left side and the right side of the fixed frame, which correspond to the moving direction of the moving frame, are divided into a brick clamping area and a stacking area, and an extension part for the staggered arrangement of the protective bottom plate and the brick placing area is extended from the mounting frame to the stacking area;
the protection bottom plate is driven by the bottom plate driving mechanism to be opposite to or staggered from the brick placement area in a lower-upper mode, after the brick clamping mechanism clamps the bricks, the protection bottom plate is matched with the brick placement area in a lower-upper mode through the bottom plate driving mechanism, and the bricks are kept stable under the protection effect of the protection bottom plate in the operation of subsequent lifting, shifting and stacking processes; when the brick clamping mechanism clamps the bricks, the movable frame is matched with the bottom plate driving mechanism in the process of moving towards the stacking area until the brick placing area and the protective bottom plate are in vertical opposite positions, and then synchronously moves towards the stacking area; when the protective bottom plate moves in place and finally unloads bricks, the protective bottom plate moves to the extending part side by the action of the bottom plate driving mechanism to be staggered with the brick placing area;
when the production line works, the stacked plate bricks are transferred to the low-level conveying line in a plate separating and flowing mode by the plate descending machine, the supporting plates of the plate bricks are square, and the bricks corresponding to the upper plates are arranged in a square mode; the first plate brick conveyed is supported and lifted by the rotary lifting table device and conveyed to the starting end support of the high-level conveying line; clamping the bricks at the starting end of the high-level conveying line by a stacker crane, and moving the bricks to a brick stacking area for stacking; the rest pallet on the high-level conveying line is conveyed backwards and finally conveyed to the plate stacking machine to be stacked and collected by the plate stacking machine.
2. A square dislocation stacking brick production line as claimed in claim 1, wherein: the low-level conveying line comprises a front conveying section and a rear conveying section which are arranged in a front-back separation mode, and the interval between the front conveying section and the rear conveying section is smaller than the side length of the square supporting plate.
3. A square dislocation stacking brick production line as claimed in claim 2, wherein: the low-level conveying line is a chain low-level conveying line, the tail end of the chain of the front conveying section extends to a position between the front conveying section and the rear conveying section, the initial end of the chain of the rear conveying section retreats to a position in the initial end of the rear conveying section, and the interval between the tail end of the chain of the front conveying section and the initial end of the chain of the rear conveying section is smaller than the side length of the square supporting plate.
4. A square dislocation stacking brick production line as claimed in claim 1, wherein: the starting end of the high-level conveying line is provided with a movable supporting claw for supporting the square brick plate.
5. A square dislocation stacking brick production line as claimed in claim 1, wherein: the high-level conveying line adopts claw-pushing conveying and comprises a rack and claw pushing frames which are arranged in the rack and move back and forth along the direction of the conveying line, and claw pushing assemblies are arranged on the claw pushing frames at intervals along the direction of the conveying line.
CN201710917030.2A 2017-09-30 2017-09-30 Square dislocation stacking brick production line Active CN107555188B (en)

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Application Number Priority Date Filing Date Title
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CN107555188B true CN107555188B (en) 2023-12-15

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CN111113661B (en) * 2019-12-07 2021-02-09 浙江合泽环境科技有限公司 Environment-friendly sludge brick making production line
CN113650109B (en) * 2021-08-04 2022-09-27 常州贝高智能装备股份有限公司 Synchronous feeding positioning correction device
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CN207524625U (en) * 2017-09-30 2018-06-22 泉州市万昌机械制造有限公司 A kind of square production line that stacks bricks that misplaces

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Publication number Priority date Publication date Assignee Title
GB1169449A (en) * 1967-03-16 1969-11-05 Bason & Sons Ltd Improvements in or relating to Apparatus for Assembling Parallelepipedic Articles, such as Bricks, into Groups.
CN203806705U (en) * 2014-04-15 2014-09-03 福建省卓越鸿昌建材装备股份有限公司 Stacking mechanical arm with brick supporting plates
CN204297696U (en) * 2014-11-25 2015-04-29 傅军强 Off-line stacks bricks conveyor line automatically
CN105397825A (en) * 2015-12-25 2016-03-16 广东水利电力职业技术学院 Side lifting and bottom supporting type carrying manipulator for transferring box and carrying method
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