CN107536101A - A kind of preparation method of homogeneous cigarette - Google Patents
A kind of preparation method of homogeneous cigarette Download PDFInfo
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- CN107536101A CN107536101A CN201610470869.1A CN201610470869A CN107536101A CN 107536101 A CN107536101 A CN 107536101A CN 201610470869 A CN201610470869 A CN 201610470869A CN 107536101 A CN107536101 A CN 107536101A
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Abstract
The invention discloses a kind of preparation method of homogeneous cigarette, this method is after tobacco material is ground into tobacco powder, with pore-foaming agent, combustion adjuvant, adhesive, humectant and tobacco essence material mixing granulation, dries, obtains tobacco particle；Tobacco particle prepares tobacco particle pole using tobacco particle pole shaped device；Tobacco particle pole is wrapped up using cigarette paper, after excision forming, it is compound with filter stick, produce the cigarette that the degree that homogenizes is high, stability is good, the cigarette hardness is high, it is mellow and full it is full, section is regular attractive in appearance, suction is smooth, satisfaction is strong, and it is strong to hold grey ability, flameholding, and fall silk and nominal phenomenon in the absence of conventional cigarette otch.
Description
Technical field
The present invention relates to a kind of preparation method of homogeneous cigarette, more particularly to a kind of reconstituted tobacco prepares the volume that homogenizes
The method of cigarette, belongs to technical field of cigarette production.
Background technology
The generic way of the cigarette of tobacco business production at present is tobacco leaf chopping, the shaping of cigarette paper parcel, tipping cigarette
Filter stick is prepared.The production technology is ripe, speed of production is fast, is the general side of domestic and international conventional cigarette production
Method.
Due to every kind of finished cigarettes pipe tobacco generally by tens of kinds of different sizes obtain tobacco leaf chopping, mix mixing and
Into, and pipe tobacco length, shape differ, and have certain crimpness so that mixing hybrid technique can not meet uniformly
The requirement of mixing.Therefore strictly speaking in tobacco product the pipe tobacco formula of every cigarette be it is inconsistent, this
The quality stability of sample cigarette is just difficult to be met, and can not ensure homogenizing for product, and this is puzzlement tobacco row
The a great problem of industry.
The cigarette that pipe tobacco is prepared by the unordered parcel of cigarette paper, due to being difficult to avoid that after the inconsistent cutting of tobacco quality
Presence cigarette fall a phenomenon, the circularity of cigarette is poor, hardness is relatively low, and this brings bad experience to consumer
Impression.
The content of the invention
For the defects of cigarette product quality is unstable in the prior art, the purpose of the present invention is to be to provide one kind
Highly homogenize, stability is good, hardness is high, the preparation method of homogeneous cigarette that has good burning performance；Overcome existing
Have that cigarette quality is unstable, and the defects of otch falls silk and nominal phenomenon be present.
In order to realize above-mentioned technical purpose, the invention provides a kind of preparation method of homogeneous cigarette, this method bag
Include following steps：
1) tobacco material is ground into tobacco powder, the tobacco powder and pore-foaming agent, combustion adjuvant, adhesive,
Humectant and tobacco essence material mixing granulation, dry, obtain tobacco particle；
2) tobacco particle prepares tobacco particle pole using tobacco particle pole shaped device；
The tobacco particle pole shaped device includes feeder, squeezer and mould；The squeezer is arranged on
Described mould one end, the feeder are arranged on the squeezer；
The mould includes a cylindrical cavity；
It is trapped among outside the mould and is provided with heater close to described squeezer one end, the other end is provided with cooler；
PUR is added on the tobacco particle surface, the tobacco particle that surface with the addition of PUR passes through feeder
Continuous charging enters squeezer, under squeezer squeezing action, is pressed into from cylindrical cavity one end of mould, according to
It is secondary to pass through heating and thermal insulation, cooling, continuously extruded from the cylindrical cavity other end of mould, obtain tobacco particle circle
Rod；
3) the tobacco particle pole is wrapped up using cigarette paper, compound with filter stick after excision forming, is produced.
For existing cigarette preparation process, pipe tobacco length be present, shape differs, and there is certain crimpness,
And conventional hybrid technique of mixing is difficult to make the mixed uniformly defect of pipe tobacco, obtained cigarette quality stability is poor,
Homogenizing for product can not be ensured.Technical scheme, cigarette first is made by crushing granulation in tobacco-containing material
Grass particle, then by mould extrusion forming, obtain tobacco particle pole, volume is further combined with filter tip
Cigarette.Tobacco-containing material mixes in powder form in tobacco particle, and auxiliary material additive is with solution or powder type and cigarette
Grass meal end is compound, has the characteristics of homogeneity is good, ensure that the height of cigarette homogenizes and stability, avoids
Cigarette otch fall silk and it is nominal situations such as appearance.Tobacco particle is made by special shaped device in tobacco particle
Pole, tobacco particle form tobacco pole by accumulation mode, certain gas stream are remained between tobacco particle
Dynamic passage, can improve cigarette burning performance, effectively reduce Cigarette Draw Resistance, and suction harmony is good, smooth.And
Cigarette pole is mellow and full full, and hardness greatly improves.
Preferable scheme, it is 80~200 mesh powders that tobacco material, which is ground into granularity,；More preferably it is 100~150
Mesh powder.Tobacco-containing material, which is crushed to appropriate granularity, can make its more uniformly mixing, obtain height and homogenize
Precondition.
Preferable scheme, crushing process are carried out under 40~60 DEG C of cryogenic conditions.It can protect at a proper temperature
Fragrance component in card tobacco is farthest retained, and the not suction to cigarette products adversely affects.
Preferable scheme, tobacco material include tobacco leaf and/or offal.Common tobacco and offal is suitable for being used for
Preparation homogenizes cigarette, and applicability is wide.
Preferable scheme, the tobacco powder and pore-foaming agent, combustion adjuvant, adhesive, humectant and tobacco essence
The mass ratio of material is 100：(0.5~10)：(0.1~5)：(1~15)：(0.1~5)：(0.01~1).Tobacco powder
Mass ratio with pore-foaming agent, combustion adjuvant, adhesive, humectant and tobacco essence material is more preferably 100：(1~5)：
(0.5~2)：(5~12)：(0.2~2)：(0.05~0.5).
More preferably scheme, pore-foaming agent include sodium acid carbonate, urea, ammonium hydrogen carbonate, baking powder, hydrogen tartrate
At least one of potassium.The pore-foaming agent of use makes the increase of tobacco-containing material micropore during cigarette burning, can make
It is more smooth to obtain cigarette smoking process, while the combustibility of cigarette can be improved.
More preferably scheme, combustion adjuvant are included in potassium citrate, sodium citrate, sodium tartrate, sodium acetate extremely
Few one kind.The combustibility of cigarette can be improved using suitable combustion adjuvant.
More preferably scheme, adhesive include cigarette Virgin's milk sol solution, modified starch solution, cyclodextrin solution,
At least one of poly-vinyl alcohol solution, the solid content of adhesive is 5~50%.It can be made using suitable adhesive
Tobacco powder is viscous to be agglomerated into tobacco particle, realizes that tobacco powder is fragrant with combustion adjuvant, adhesive, humectant and tobacco
Fine fodder etc. is effectively compound.
More preferably scheme, humectant include at least one of honey, xylitol, glycerine, propane diols.Adopt
The moisturizing quality and suction mouthfeel of tobacco can be improved with suitable humectant.
Preferable scheme, PUR include polyethylene, microwax, vinyl acetate, polyolefin, polyisobutene,
At least one of ethylene-vinyl acetate copolymer, newtrex.Melted at relatively high temperatures using PUR,
And compared with curing at low temperatures the characteristics of, it can be used for the bonding of tobacco particle, such as polyethylene, microwax, acetic acid
Vinyl acetate, polyolefin, polyisobutene, ethylene-vinyl acetate copolymer, newtrex etc..This kind of binding agent
It is adapted to the bonding of tobacco particle, curing molding prepares tobacco particle pole.
Preferable scheme, tobacco particle particle diameter are 10~80 mesh, and biodiversity degree is 8~12%.
Tobacco particle particle size is maintained in the range of 10~80 mesh, after can ensure that mould extrusion forming, reconstituted tobacco
It can retain preferable gas passage between grain, be improved cigarette burning performance, and cigarette can be kept relatively low
Resistance to suction.Moisture is maintained at the moisture content range of conventional cigarette pipe tobacco, make to keep during cigarette smoking compared with
Good mouthfeel.
More preferably scheme, tobacco particle particle diameter are 20~70 mesh.
Preferable scheme, the density of tobacco particle pole is 0.1~2g/mL；More preferably it is 0.3~1g/mL.Cigarette
The density of grass particle pole is smaller, and fluffy degree is big, and Cigarette Draw Resistance is smaller, but tobacco pole is into rod when institute
The amount of binder needed to use is bigger, and the suction taste that cigarette be made can be adversely affected.So keep tobacco circle
Rod is advantageous to obtain excellent combination property in appropriate density range.
Granulation in technical solution of the present invention is realized using conventional comminutor.
Compared with prior art, the technique effect that technical scheme is brought：
1) cigarette prepared by the present invention homogenizes, and degree is splendid, and stability is good.Tobacco-containing material in cigarette passes through
Powder type is well mixed, and various auxiliary material additives are in the form of a solution or powder type mixes with tobacco powder,
The effect most preferably to homogenize can be reached, fundamentally solve the problems, such as existing cigarette product quality stability difference, and
Solve existing cigarette and otch easily occur and fall silk and nominal phenomenon.
2) cigarette of the invention is made tobacco particle by extrusion forming by the reconstituted tobacco particle of uniform particle sizes and justified
Rod, preferable gas passage is remained between reconstituted tobacco particle, and with the addition of combustion adjuvant etc., be advantageous to improve
The combustibility of cigarette, and reduce the resistance to suction of cigarette.
3) cigarette tobacco particle pole prepared by the present invention is squeezed into by the tobacco particle of uniform particle sizes by mould
Type, its relatively common cigarette has more preferable hardness, and resistance to suction approaches with regular-size cigarette, and suction harmony is good,
It is smooth；In addition, cigarette is held, grey ability is strong, and stability is good.
4) cigarette production equipment of the invention is simple, and preparation method is simple, cheap, and tobacco material can obtain
Utilized to maximum.
5), cigarette of the invention is mellow and full full, and hardness is big, and end face is regular attractive in appearance, can preferably feel to consumer
Official experiences.
Brief description of the drawings
【Fig. 1】For tobacco particle pole shaped device sketch；
【Fig. 2】For dies cavity sectional view；
Wherein, 1 is feeder, and 2 be squeezer, and 3 be heater, and 4 be cylindrical cavity, and 5 be cooler, 6
For mould.
Embodiment
Following examples are intended to illustrate the content of the invention, rather than the further restriction to the scope of the present invention.
The tobacco particle pole shaped device of the present invention is as shown in Figure 1.Tobacco particle pole shaped device includes
Feeder 1, squeezer 2 and mould 3.The squeezer 2 is arranged on described one end of mould 3, the charging
Device 1 is arranged on the squeezer 2.The mould 3 includes a cylindrical cavity 4；Outside the mould 3
It is trapped among and is provided with heater 3 close to described one end of squeezer 2, the other end is provided with cooler 5.
Embodiment 1
1) tobacco material such as tobacco leaf, offal are crushed into the tobacco powder for 100-120 mesh at 40 DEG C；2) will
Above-mentioned tobacco powder and sodium acid carbonate, potassium citrate, 10% cigarette Virgin's milk sol solution, propane diols and tobacco essence
Material etc. is according to mass ratio 100：1：0.5：5：0.2：0.05 1 step granulating and dryings obtain tobacco particle, and selection by winnowing is gone
Except the particle less than 70 mesh；3) polyethylene hot-melt adhesive is sprayed at the qualified tobacco particle surface of above-mentioned selection by winnowing,
It is pressed into from diameter 7.5mm cylindrical die one end using continuous feeding under heat-retaining condition, solidification,
After rapid cooling from the other end extrude density be 0.3g/mL tobacco particle pole；4) tobacco pole is extruded
Wrapped up afterwards using cigarette paper, be cut into 59mm length, connect by tipping paper with cigarette filter rod and be made as the equal of needs
Matter new cigarette.
Embodiment 2
1) tobacco material such as tobacco leaf, offal are crushed into the tobacco powder for 100-120 mesh at 40 DEG C；2) will
Above-mentioned tobacco powder and ammonium hydrogen carbonate, potassium citrate, 15% modified poly ethylene alcohol solution, propane diols and tobacco
Essence material etc. is according to mass ratio 100：2：1：8：0.5：0.1 1 step granulating and dryings obtain tobacco particle, and selection by winnowing is gone
Except the particle less than 70 mesh；3) vinyl acetate PUR is sprayed at the qualified tobacco particle table of above-mentioned selection by winnowing
Face, it is pressed into from diameter 7.5mm cylindrical die one end using continuous feeding under heat-retaining condition,
After solidification, rapid cooling from the other end extrude density be 0.5g/mL tobacco particle pole；4) tobacco is justified
Wrapped up after rod extrusion using cigarette paper, be cut into 59mm length, connect by tipping paper and cigarette filter rod and be made as needing
The homogeneous new cigarette wanted.
Embodiment 3
1) tobacco material such as tobacco leaf, offal are crushed into the tobacco powder for 100-120 mesh at 40 DEG C；2) will
Above-mentioned tobacco powder and potassium hydrogen tartrate, sodium citrate, the 25% modified starch aqueous solution, glycerine and tobacco essence
Material etc. is according to mass ratio 100：4：1.5：10：1：0.3 1 step granulating and dryings obtain tobacco particle, and selection by winnowing removes
Less than the particle of 70 mesh；3) microwax PUR is sprayed at the qualified tobacco particle surface of above-mentioned selection by winnowing, protected
It is pressed into from diameter 7.5mm cylindrical die one end using continuous feeding under the conditions of temperature, solidification,
After rapid cooling from the other end extrude density be 0.8g/mL tobacco particle pole；4) tobacco pole is extruded
Wrapped up afterwards using cigarette paper, be cut into 59mm length, connect by tipping paper with cigarette filter rod and be made as the equal of needs
Matter new cigarette.
Sample cigarette is assessed：
To conventional cigarette made of the tobacco leaf identical with use of new cigarette made of embodiment 1-3 carried out detection and
Assess, the results are shown in Table 1.
The homogeneous new cigarette suction quality and conventional cigarette phase prepared from above assessment result, the present invention
When cigarette circularity, hardness, otch outward appearance and burning are wrapped grey performance and then improved a lot.Due to composition cigarette
Tobacco particle uniform component, granularity are homogeneous, and the homogeneity of cigarette quality of the present invention should be much better than existing routine
Cigarette.
Claims (16)
- A kind of 1. preparation method of homogeneous cigarette, it is characterised in that：Comprise the following steps：1) tobacco material is ground into tobacco powder, the tobacco powder and pore-foaming agent, combustion adjuvant, adhesive, guarantor Moisten agent and tobacco essence material mixing granulation, dry, obtain tobacco particle；2) tobacco particle prepares tobacco particle pole using tobacco particle pole shaped device；The tobacco particle pole shaped device includes feeder, squeezer and mould；The squeezer is arranged on described Mould one end, the feeder are arranged on the squeezer；The mould includes a cylindrical cavity；It is trapped among outside the mould and is provided with heater close to described squeezer one end, the other end is provided with cooler；PUR is added on the tobacco particle surface, the tobacco particle that surface with the addition of PUR is continuous by feeder Charging enters squeezer, under squeezer squeezing action, is pressed into from cylindrical cavity one end of mould, passes through successively Heating and thermal insulation, cooling are crossed, is continuously extruded from the cylindrical cavity other end of mould, obtains tobacco particle pole；3) the tobacco particle pole is wrapped up using cigarette paper, compound with filter stick after excision forming, is produced.
- 2. the preparation method of homogeneous cigarette according to claim 1, it is characterised in that：Described tobacco material It is 80~200 mesh powders to be ground into granularity.
- 3. the preparation method of homogeneous cigarette according to claim 2, it is characterised in that：Described tobacco material It is 100~150 mesh powders to be ground into granularity.
- 4. the preparation method of the homogeneous cigarette according to any one of claims 1 to 3, it is characterised in that：Described Crushing process is carried out under 40~60 DEG C of cryogenic conditions.
- 5. the preparation method of the homogeneous cigarette according to any one of claims 1 to 3, it is characterised in that：Described Tobacco material includes tobacco leaf and/or offal.
- 6. the preparation method of the homogeneous cigarette according to any one of claims 1 to 3, it is characterised in that：The cigarette The mass ratio of grass meal end and pore-foaming agent, combustion adjuvant, adhesive, humectant and tobacco essence material is 100： (0.5~10)：(0.1~5)：(1~15)：(0.1~5)：(0.01~1).
- 7. the preparation method of homogeneous cigarette according to claim 6, it is characterised in that：The tobacco powder with Pore-foaming agent, combustion adjuvant, adhesive, the mass ratio of humectant and tobacco essence material are 100：(1~5)：(0.5~2)： (5~12)：(0.2~2)：(0.05~0.5).
- 8. the preparation method of homogeneous cigarette according to claim 7, it is characterised in that：Described pore-foaming agent bag Include at least one of sodium acid carbonate, urea, ammonium hydrogen carbonate, baking powder, potassium hydrogen tartrate.
- 9. the preparation method of homogeneous cigarette according to claim 7, it is characterised in that：Described combustion adjuvant bag Include at least one of potassium citrate, sodium citrate, sodium tartrate, sodium acetate.
- 10. the preparation method of homogeneous cigarette according to claim 7, it is characterised in that：Described adhesive bag Include at least one of cigarette Virgin's milk sol solution, modified starch solution, cyclodextrin solution, poly-vinyl alcohol solution.
- 11. the preparation method of homogeneous cigarette according to claim 7, it is characterised in that：Described humectant bag Include at least one of honey, xylitol, glycerine, propane diols.
- 12. the preparation method of homogeneous cigarette according to claim 1, it is characterised in that：Described PUR bag Include polyethylene, microwax, vinyl acetate, polyolefin, polyisobutene, ethylene-vinyl acetate copolymer, At least one of newtrex.
- 13. the preparation method of homogeneous cigarette according to claim 1, it is characterised in that：Described tobacco particle Particle diameter is 10~80 mesh, and biodiversity degree is 8~12%.
- 14. the preparation method of homogeneous cigarette according to claim 13, it is characterised in that：Described tobacco Grain particle diameter is 20~70 mesh.
- 15. the preparation method of homogeneous cigarette according to claim 1, it is characterised in that：Described tobacco particle The density of pole is 0.1~2g/mL.
- 16. the preparation method of homogeneous cigarette according to claim 15, it is characterised in that：Described tobacco The density of grain pole is 0.3~1g/mL.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610470869.1A CN107536101B (en) | 2016-06-24 | 2016-06-24 | Preparation method of homogeneous cigarette |
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| CN201610470869.1A CN107536101B (en) | 2016-06-24 | 2016-06-24 | Preparation method of homogeneous cigarette |
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| CN107536101B CN107536101B (en) | 2020-08-14 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851198A (en) * | 2018-05-17 | 2018-11-23 | 中国烟草总公司郑州烟草研究院 | A kind of processing method of offal, the preparation method of cabo extractive |
| CN109007966A (en) * | 2018-09-14 | 2018-12-18 | 横县南方茶厂 | A kind of green tea cigarette and preparation method thereof |
| CN109156888A (en) * | 2018-06-04 | 2019-01-08 | 河南中烟工业有限责任公司 | A kind of 3D printing cigarette and preparation method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111920084A (en) * | 2020-08-18 | 2020-11-13 | 江苏庆普达科技有限公司 | Production line for filling herbaceous plants |
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| CN109007966A (en) * | 2018-09-14 | 2018-12-18 | 横县南方茶厂 | A kind of green tea cigarette and preparation method thereof |
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| CN107536101B (en) | 2020-08-14 |
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