CN107418681B - 一种机器人专用油及其制备方法 - Google Patents

一种机器人专用油及其制备方法 Download PDF

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CN107418681B
CN107418681B CN201710581846.2A CN201710581846A CN107418681B CN 107418681 B CN107418681 B CN 107418681B CN 201710581846 A CN201710581846 A CN 201710581846A CN 107418681 B CN107418681 B CN 107418681B
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王红光
孙风成
邢晓方
李鲁涛
孟宪雨
朱美华
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Yantai East Thermal Power Co.,Ltd.
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    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract

本发明提供了一种机器人专用油，包括以下重量百分比的组分：基础油和添加剂，添加剂的量为基础油的5.8～8.3%，所述基础油至少包括三种组分：聚醚80～88%，大粘度聚酯10～15%，聚异丁烯2～5%；所述添加剂至少包括八种组分：油性剂2～3%，氨基硫代酯2%～4%，油溶性石墨烯0.001～0.005%，复合型抗氧剂0.3～1%，复合抗泡剂0.001～0.002%，有机钼0.1～0.3%，磷酸铵混合物0.1～0.5%，金属减活剂0.3～0.4%。本发明具有优异的抗摩性能，极佳的低温性能，优异的抗氧化性能，优异的温度控制性能，极佳的防锈性能，可生物降解，环保。尤其是成本低，相较于使用国外产品，成本能够降低十几倍，同时打破国外技术垄断，有利于产品国产化。

Description

一种机器人专用油及其制备方法
技术领域
本发明属于化工技术领域，具体地说涉及一种机器人专用油及其制备方法。
背景技术
近年来，我国劳动力成本的上升、劳动力供给的下降以及产业升级的需要，成为中国制造业用工业机器人替代人工的驱动力，也推动了我国工业机器人需求的快速增长，尤其是有着工业中国工业机器人发展元年之称的2015年，无论是中国版4.0“机器人革命”还是“万众创新”推进实施“中国制造2025”，都像一剂“强心剂”为中国工业机器人及其配套油的发展，也促使我国连续三年成为全球工业机器人市场第一大国。然而，与我国第一大工业机器人市场不相匹配的是高性能机器人专用油，长期依赖进口，进口机器人专用油，价格昂贵，技术垄断，技术的空白所带来的沉重的成本压力，使国内汽车、电子、金属加工等行业对机器人用油的国产化需求非常迫切。
发明内容
为了解决上述问题，本发明提供了一种机器人专用油及其制备方法。
本发明的技术方案是这样实现的：一种机器人专用油，包括以下重量百分比的组分：基础油和添加剂，添加剂的量为基础油的5.8～8.3%，所述基础油至少包括三种组分：聚醚80～88%，大粘度聚酯10～15%，聚异丁烯2～5%；所述添加剂至少包括八种组分：油性剂2～3%，氨基硫代酯2%～4%，油溶性石墨烯0.001～0.005%，复合型抗氧剂0.3～1%，复合抗泡剂0.001～0.002%，有机钼0.1～0.3%，磷酸铵混合物0.1～0.5%，金属减活剂0.3～0.4%；
优选的，包括以下重量百分比的组分：基础油和添加剂，添加剂的量为基础油的6.9545%，所述基础油至少包括三种组分：聚醚85%，大粘度聚酯12%，聚异丁烯3%；所述添加剂至少包括八种组分：油性剂2.5%，氨基硫代酯3%，油溶性石墨烯0.003%，复合型抗氧剂0.6%，复合抗泡剂0.0015%，有机钼0.2%，磷酸铵混合物0.3%，金属减活剂0.35%。
优选的，所述聚醚为PAG68；
优选的，所述聚酯为聚酯700；
优选的，所述聚异丁烯为PIB1300；
制作机器人专用油的方法，包括以下步骤：
（1）、向反应釜中投入聚醚、聚酯、聚异丁烯，升温至60～70℃，搅拌8～10分钟；
（2）、依次投入油性剂、氨基硫代酯、复合型抗氧剂、磷酸铵混合物、金属减活剂、复合抗泡剂、油溶性石墨烯、有机钼，恒温60℃～70℃，搅拌30分钟，经1μm滤袋过滤后变为成品。
本发明的有益效果是：本发明具有优异的抗摩性能，极佳的低温性能，优异的抗氧化性能，优异的温度控制性能，极佳的防锈性能，可生物降解，环保。尤其是成本低，相较于使用国外产品，成本能够降低十几倍，同时打破国外技术垄断，有利于产品国产化。
具体实施方式
为了更好地理解与实施，下面详细说明一种机器人专用油及其制备方法：
实施例1：一种机器人专用油，准备PAG（68）840kg，聚酯（700） 130kg，PIB（1300）30kg，油性剂20 kg，氨基硫代酯20 kg，油溶性石墨烯0.01 kg、复合型抗氧剂5 kg、复合抗泡剂0.01 kg、有机钼1 kg、磷酸铵混合物2 kg、金属减活剂3 kg。
制作方法：向反应釜中投入PAG（68）、聚酯（700）、PIB（1300），升温至67℃，搅拌10分钟，然后依次投入油性剂、氨基硫代酯、复合型抗氧剂、磷酸铵混合物、金属减活剂、复合抗泡剂、油溶性石墨烯、有机钼，恒温67℃，搅拌30分钟，经1μm滤袋过滤后变为成品。
Figure DEST_PATH_IMAGE001
本发明由于由于使用清洁型、可生物降解的合成油为基础油，辅以多功能添加剂，使油品具有优异的减摩、耐高温性能，极佳的粘温性能，良好的抗泡性能和氧化安定性能，倾点低，安全环保。

Claims (2)

1.一种机器人专用油，其特征在于包括以下重量百分比的组分：基础油和添加剂，添加剂的加入量为基础油的6.9545%，所述基础油包括三种组分：聚醚PAG68 85%，大粘度聚酯700 12%，聚异丁烯PIB1300 3%；所述添加剂包括八种组分：油性剂2.5%，氨基硫代酯3%，油溶性石墨烯0.003%，复合型抗氧剂0.6%，复合抗泡剂0.0015%，有机钼0.2%，磷酸铵混合物0.3%，金属减活剂0.35%。
2.制作如权利要求1所述的机器人专用油的方法，其特征在于包括以下步骤：
（1）、向反应釜中投入聚醚PAG68、大粘度聚酯700、聚异丁烯PIB1300，升温至60～70℃，搅拌8～10分钟；
（2）、依次投入油性剂、氨基硫代酯、复合型抗氧剂、磷酸铵混合物、金属减活剂、复合抗泡剂、油溶性石墨烯、有机钼，恒温60℃～70℃，搅拌30分钟，经1μm滤袋过滤后变为成品。
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CN109233960B (zh) * 2018-10-26 2021-08-20 辽宁海华科技股份有限公司 一种工业机器人精密减速器润滑油组合物
CN111778086A (zh) * 2020-06-30 2020-10-16 佛山市南海区里水镇经济促进局 一种石墨烯润滑油及其制备方法和应用

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JPH11269480A (ja) * 1998-03-25 1999-10-05 Idemitsu Kosan Co Ltd 難燃性油圧作動油
CN1673321A (zh) * 2004-03-24 2005-09-28 中国石油天然气股份有限公司 用加氢油制备汽车自动传动液
CN101696368A (zh) * 2009-10-26 2010-04-21 益田润石（北京）化工有限公司 一种水溶性高温链条润滑剂组合物
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