CN107379686A - 一种纺织面料生产工艺 - Google Patents

一种纺织面料生产工艺 Download PDF

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CN107379686A
CN107379686A CN201710598677.3A CN201710598677A CN107379686A CN 107379686 A CN107379686 A CN 107379686A CN 201710598677 A CN201710598677 A CN 201710598677A CN 107379686 A CN107379686 A CN 107379686A
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layer
fabric
base fabric
weaving face
waterproof
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Haian Rui Hua Textile Technology Co Ltd
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Haian Rui Hua Textile Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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    • B32B38/16—Drying; Softening; Cleaning
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    • B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/10—Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/212—Electromagnetic interference shielding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Woven Fabrics (AREA)

Abstract

本发明公开了一种纺织面料生产工艺，包括基布、展示面、七彩灯珠、三防提花布、插头、导电引线、胶黏层、贴墙面、成纤聚合层、聚氨酯膜层、苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，所述基布的一侧设置有贴墙面，且基布的另一侧面设置有展示面，所述基布的内部设置有七彩灯珠，且基布的一端设置有导电引线，本发明的加工工艺包括：制备基布、制备纺织品、制备面料成品，本发明具有防水，阻燃和防辐射的特征，设置了七彩灯珠，增加纺织面料的美观性，设置了成纤聚合层，使纺织面料具有弹性和抗张力性，设置了聚氨酯膜层、苎麻纤维层和竹炭纤维层，使纺织面料具有防水、透气、透明可视、抗菌的特点，具有节能环保、无异味的特点，且制备方法科学合理。

Description

一种纺织面料生产工艺
技术领域
本发明涉及纺织面料技术领域，具体为一种纺织面料生产工艺。
背景技术
目前，随着国家经济的发展以及人民生活水平的提高，人们对自身穿着的要求也在不断提升，不仅要求漂亮，还要穿着舒适，而且对衣物的安全性能的要求也越来越高，现有的纺织面料不具有防水，阻燃和防辐射的功能，没有设置七彩灯珠，美观性差，没有设置成纤聚合层，弹性和抗张力性较差，没有设置聚氨酯膜层、苎麻纤维层和竹炭纤维层，不具有防水、透气、透明可视、抗菌的特点，且制备方法比较复杂。
发明内容
本发明提供一种纺织面料生产工艺，具有防水，阻燃和防辐射的特征，设置了七彩灯珠，增加纺织面料的美观性，设置了成纤聚合层，使纺织面料具有弹性和抗张力性，设置了聚氨酯膜层、苎麻纤维层和竹炭纤维层，使纺织面料具有防水、透气、透明可视、抗菌的特点，具有节能环保、无异味的特点，且制备方法科学合理，可以有效解决上述背景技术中的问题。
为实现上述目的，本发明提供如下技术方案：一种纺织面料，包括基布、展示面、七彩灯珠、三防提花布、插头、导电引线、胶黏层、贴墙面、成纤聚合层、聚氨酯膜层、苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，所述基布的一侧设置有贴墙面，且基布的另一侧面设置有展示面，所述基布的内部设置有七彩灯珠，且基布的一端设置有导电引线，所述导电引线的一端设置有插头，所述展示面的表面覆盖于七彩灯珠的外部位置处设置有三防提花布，所述贴墙面的表面设置有胶黏层，所述贴墙面与展示面之间设置有成纤聚合层，所述成纤聚合层的一侧表面包裹有聚氨酯膜层，且成纤聚合层的另一侧面包裹有防水层，所述防水层的外部包裹有防火层，所述防火层外部靠近胶黏层的一侧位置处包裹有防辐射层，所述苎麻纤维层覆盖于聚氨酯膜层的外部，且苎麻纤维层外部靠近三防提花布的一侧位置处包裹有竹炭纤维层。
一种纺织面料生产工艺，包括如下步骤：
1)制备基布：将纤维通过纺织机进行纺织得到基布；
2)制备纺织品：基布的前处理：将纺织品做好前处理工作，作为基布备用；在准备好的基布表面加胶黏层、贴墙面、成纤聚合层、聚氨酯膜层，进行烘干；在得到的面料上苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，制得纺织品，将制得的纺织品进行烘干，烘干温度为80-90℃；将得到的面料进行焙烘，焙烘温度为140-150℃，时间为3-10分钟；
3)制备面料成品：对烘干后的面料进行冷却，然后在面料的内部开设导电引线通道和七彩灯珠固定孔，然后在导电引线通道和七彩灯珠固定孔的内部分别安装导电引线和七彩灯珠，即制得纺织面料。
根据上述技术方案，所述七彩灯珠与导电引线电性连接，所述导电引线与外部电源电性连接；所述基布的厚度为20-25mm；所述防辐射层是一种金属纤维材质的构件，所述防水层是一种高分子防水材料材质的构件，所述防火层是一种防火涂料材质的构件；所述胶黏层是一种糯米胶材质的构件。
根据上述技术方案，所述防火层由防火材料制备得来，其中防火材料由黑泥粉或黑泥颗粒39-60份或炉渣粉或炉渣颗粒10-45份或黑泥粉或黑泥颗粒与炉渣粉或炉渣颗粒的混合物、红硅石粉或者白泡石粉10-50份、蓝晶石粉或者红柱石粉或硅线石粉5-15份、硅酸锆粉或钇稳定氧化锆粉2-4份、水泥8-15份、六偏磷酸钠3-5份、纤维3-5份、铝溶胶或者钇溶胶或者锆溶胶或者硅铝溶胶0.5-1份，在搅拌器中均匀搅拌制得。
根据上述技术方案，所述防辐射层为中间基层；所述防辐射层的一面设置有耐高温层；所述防辐射层的另一面设置有粘贴层；其中所述防辐射层为铝箔层；所述耐高温层为聚酯烯层；所述粘贴层为不粘胶层。
根据上述技术方案，所述防水层由防水材料制得，其中防水材料是通过先提供高分子树脂基材；在高分子树脂基材上形成环氧树脂层；在170℃-200℃下，往熔融的非晶态a-烯烃共聚物中加入钛白粉、抗氧剂1010、5号白油和煅烧硅藻土，搅拌2小时-4小时，接着加入乙烯-醋酸乙烯共聚物，搅拌至完全熔融，得到粘合剂，趁热将粘合剂涂覆在环氧树脂层上，冷却后形成粘合剂层，其中，非晶态a-烯烃共聚物、乙烯-醋酸乙烯共聚物、钛白粉、抗氧剂1010、5号白油和煅烧硅藻土的质量比为20-70:20-50:0.2-5:0.1-1:5-20:1-5；在粘合剂层上铺设沙层并压实后制得的。
根据上述技术方案，所述步骤2)中的烘干过程中烘干温度为140-150℃，时间为2-8分钟。
与现有技术相比，本发明的有益效果：具有防水，阻燃和防辐射的特征，设置了七彩灯珠，增加纺织面料的美观性，设置了成纤聚合层，使纺织面料具有弹性和抗张力性，设置了聚氨酯膜层、苎麻纤维层和竹炭纤维层，使纺织面料具有防水、透气、透明可视、抗菌的特点，具有节能环保、无异味的特点，且制备方法科学合理。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。
在附图中：
图1是本发明的加工工艺流程图；
图2是本发明的纺织面料的结构示意图；
图3是本发明的成纤聚合层的结构示意图；
图中标号：1、基布；2、展示面；3、七彩灯珠；4、三防提花布；5、插头；6、导电引线；7、胶黏层；8、贴墙面；9、成纤聚合层；10、聚氨酯膜层；11、苎麻纤维层；12、竹炭纤维层；13、防水层；14、防火层；15、防辐射层。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例：如图1-3所示，本发明提供一种纺织面料，包括基布、展示面、七彩灯珠、三防提花布、插头、导电引线、胶黏层、贴墙面、成纤聚合层、聚氨酯膜层、苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，所述基布的一侧设置有贴墙面，且基布的另一侧面设置有展示面，所述基布的内部设置有七彩灯珠，且基布的一端设置有导电引线，所述导电引线的一端设置有插头，所述展示面的表面覆盖于七彩灯珠的外部位置处设置有三防提花布，所述贴墙面的表面设置有胶黏层，所述贴墙面与展示面之间设置有成纤聚合层，所述成纤聚合层的一侧表面包裹有聚氨酯膜层，且成纤聚合层的另一侧面包裹有防水层，所述防水层的外部包裹有防火层，所述防火层外部靠近胶黏层的一侧位置处包裹有防辐射层，所述苎麻纤维层覆盖于聚氨酯膜层的外部，且苎麻纤维层外部靠近三防提花布的一侧位置处包裹有竹炭纤维层。
一种纺织面料生产工艺，包括如下步骤：
1)制备基布：将纤维通过纺织机进行纺织得到基布；
2)制备纺织品：基布的前处理：将纺织品做好前处理工作，作为基布备用；在准备好的基布表面加胶黏层、贴墙面、成纤聚合层、聚氨酯膜层，进行烘干；在得到的面料上苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，制得纺织品，将制得的纺织品进行烘干，烘干温度为80-90℃；将得到的面料进行焙烘，焙烘温度为140-150℃，时间为3-10分钟；
3)制备面料成品：对烘干后的面料进行冷却，然后在面料的内部开设导电引线通道和七彩灯珠固定孔，然后在导电引线通道和七彩灯珠固定孔的内部分别安装导电引线和七彩灯珠，即制得纺织面料。
根据上述技术方案，所述七彩灯珠与导电引线电性连接，所述导电引线与外部电源电性连接；所述基布的厚度为20-25mm；所述防辐射层是一种金属纤维材质的构件，所述防水层是一种高分子防水材料材质的构件，所述防火层是一种防火涂料材质的构件；所述胶黏层是一种糯米胶材质的构件。
根据上述技术方案，所述防火层由防火材料制备得来，其中防火材料由黑泥粉或黑泥颗粒39-60份或炉渣粉或炉渣颗粒10-45份或黑泥粉或黑泥颗粒与炉渣粉或炉渣颗粒的混合物、红硅石粉或者白泡石粉10-50份、蓝晶石粉或者红柱石粉或硅线石粉5-15份、硅酸锆粉或钇稳定氧化锆粉2-4份、水泥8-15份、六偏磷酸钠3-5份、纤维3-5份、铝溶胶或者钇溶胶或者锆溶胶或者硅铝溶胶0.5-1份，在搅拌器中均匀搅拌制得。
根据上述技术方案，所述防辐射层为中间基层；所述防辐射层的一面设置有耐高温层；所述防辐射层的另一面设置有粘贴层；其中所述防辐射层为铝箔层；所述耐高温层为聚酯烯层；所述粘贴层为不粘胶层。
根据上述技术方案，所述防水层由防水材料制得，其中防水材料是通过先提供高分子树脂基材；在高分子树脂基材上形成环氧树脂层；在170℃-200℃下，往熔融的非晶态a-烯烃共聚物中加入钛白粉、抗氧剂1010、5号白油和煅烧硅藻土，搅拌2小时-4小时，接着加入乙烯-醋酸乙烯共聚物，搅拌至完全熔融，得到粘合剂，趁热将粘合剂涂覆在环氧树脂层上，冷却后形成粘合剂层，其中，非晶态a-烯烃共聚物、乙烯-醋酸乙烯共聚物、钛白粉、抗氧剂1010、5号白油和煅烧硅藻土的质量比为20-70:20-50:0.2-5:0.1-1:5-20:1-5；在粘合剂层上铺设沙层并压实后制得的。
根据上述技术方案，所述步骤2)中的烘干过程中烘干温度为140-150℃，时间为2-8分钟。
基于上述，本发明的优点在于，具有防水，阻燃和防辐射的特征，设置了七彩灯珠，增加纺织面料的美观性，设置了成纤聚合层，使纺织面料具有弹性和抗张力性，设置了聚氨酯膜层、苎麻纤维层和竹炭纤维层，使纺织面料具有防水、透气、透明可视、抗菌的特点，具有节能环保、无异味的特点，且制备方法科学合理。
最后应说明的是：以上所述仅为本发明的优选实例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种纺织面料，包括基布(1)、展示面(2)、七彩灯珠(3)、三防提花布(4)、插头(5)、导电引线(6)、胶黏层(7)、贴墙面(8)、成纤聚合层(9)、聚氨酯膜层(10)、苎麻纤维层(11)、竹炭纤维层(12)、防水层(13)、防火层(14)和防辐射层(15)，其特征在于：所述基布(1)的一侧设置有贴墙面(8)，且基布(1)的另一侧面设置有展示面(2)，所述基布(1)的内部设置有七彩灯珠(3)，且基布(1)的一端设置有导电引线(6)，所述导电引线(6)的一端设置有插头(5)，所述展示面(2)的表面覆盖于七彩灯珠(3)的外部位置处设置有三防提花布(4)，所述贴墙面(8)的表面设置有胶黏层(7)，所述贴墙面(8)与展示面(2)之间设置有成纤聚合层(9)，所述成纤聚合层(9)的一侧表面包裹有聚氨酯膜层(10)，且成纤聚合层(9)的另一侧面包裹有防水层(13)，所述防水层(13)的外部包裹有防火层(14)，所述防火层(14)外部靠近胶黏层(7)的一侧位置处包裹有防辐射层(15)，所述苎麻纤维层(11)覆盖于聚氨酯膜层(10)的外部，且苎麻纤维层(11)外部靠近三防提花布(4)的一侧位置处包裹有竹炭纤维层(12)。
2.一种纺织面料生产工艺，其特征在于：包括如下步骤：
1)制备基布：将纤维通过纺织机进行纺织得到基布；
2)制备纺织品：基布的前处理：将纺织品做好前处理工作，作为基布备用；在准备好的基布表面加胶黏层、贴墙面、成纤聚合层、聚氨酯膜层，进行烘干；在得到的面料上苎麻纤维层、竹炭纤维层、防水层、防火层和防辐射层，制得纺织品，将制得的纺织品进行烘干，烘干温度为80-90℃；将得到的面料进行焙烘，焙烘温度为140-150℃，时间为3-10分钟；
3)制备面料成品：对烘干后的面料进行冷却，然后在面料的内部开设导电引线通道和七彩灯珠固定孔，然后在导电引线通道和七彩灯珠固定孔的内部分别安装导电引线和七彩灯珠，即制得纺织面料。
3.根据权利要求1所述的一种纺织面料，其特征在于：所述七彩灯珠(3)与导电引线(6)电性连接，所述导电引线(6)与外部电源电性连接；所述基布(1)的厚度为20-25mm；所述防辐射层(15)是一种金属纤维材质的构件，所述防水层(13)是一种高分子防水材料材质的构件，所述防火层(14)是一种防火涂料材质的构件；所述胶黏层(7)是一种糯米胶材质的构件。
4.根据权利要求1所述的一种纺织面料，其特征在于：所述防火层(13)由防火材料制备得来，其中防火材料由黑泥粉或黑泥颗粒39-60份或炉渣粉或炉渣颗粒10-45份或黑泥粉或黑泥颗粒与炉渣粉或炉渣颗粒的混合物、红硅石粉或者白泡石粉10-50份、蓝晶石粉或者红柱石粉或硅线石粉5-15份、硅酸锆粉或钇稳定氧化锆粉2-4份、水泥8-15份、六偏磷酸钠3-5份、纤维3-5份、铝溶胶或者钇溶胶或者锆溶胶或者硅铝溶胶0.5-1份，在搅拌器中均匀搅拌制得。
5.根据权利要求1所述的一种纺织面料，其特征在于：所述防辐射层(15)为中间基层；所述防辐射层(15)的一面设置有耐高温层；所述防辐射层(15)的另一面设置有粘贴层；其中所述防辐射层为铝箔层；所述耐高温层为聚酯烯层；所述粘贴层为不粘胶层。
6.根据权利要求1所述的一种纺织面料，其特征在于：所述防水层(14)由防水材料制得，其中防水材料是通过先提供高分子树脂基材；在高分子树脂基材上形成环氧树脂层；在170℃-200℃下，往熔融的非晶态a-烯烃共聚物中加入钛白粉、抗氧剂1010、5号白油和煅烧硅藻土，搅拌2小时-4小时，接着加入乙烯-醋酸乙烯共聚物，搅拌至完全熔融，得到粘合剂，趁热将粘合剂涂覆在环氧树脂层上，冷却后形成粘合剂层，其中，非晶态a-烯烃共聚物、乙烯-醋酸乙烯共聚物、钛白粉、抗氧剂1010、5号白油和煅烧硅藻土的质量比为20-70:20-50:0.2-5:0.1-1:5-20:1-5；在粘合剂层上铺设沙层并压实后制得的。
7.根据权利要求2所述的一种纺织面料生产工艺，其特征在于：所述步骤2)中的烘干过程中烘干温度为140-150℃，时间为2-8分钟。
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