CN107361371A - 龙葵果保健粉的制备方法 - Google Patents
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Abstract
本发明公开了一种龙葵果保健粉的制备方法，属于食品加工领域。其特征在于，所述的龙葵果保健粉，采用营养价值高的龙葵果皮、猫屎瓜等为原料，分别预处理后，经酶萃取、调和、浓缩、干燥和包装的加工工序，提高产品的口感，风味纯正自然，有效减少原料营养成分的流失，提高原料的利用率，使制得的保健粉营养价值更高，还具有镇咳、祛痰、清热解毒等保健功效。
Description
技术领域
本发明涉及一种保健粉的加工方法，尤其是涉及一种龙葵果保健粉的制备方法。
背景技术
龙葵果，山东又名山茄枣。一年生草本，东北地区别名甜甜,黑黝黝，黑端端，安徽地区别名大专柳，因为其型似葡萄故河北南部也称之为野葡萄，果实熟透后可采食。本品生物碱可升高血糖。果有镇咳、祛痰作用。龙葵浓缩果汁以10ml/kg体重给予小鼠，可明显抑制急性二氧化硫致咳作用。
猫屎瓜，又名猫儿屎、鬼指头、猫屎筒，木通科猫屎瓜属落叶灌木植物，猫屎瓜是一种很有开发价值的野生经济植物。果实营养丰富，果肉中富含糖类、蛋白质、脂肪、果胶、维生素和矿物营养。味甜如蜜，可供鲜食和加工制糖、酿酒、食品、果胶、果冻、果酱等。其种子含油量为18%～22%，出油率与棉籽相近，油可食用，其味香美，富有营养，还可制肥皂，做工业用油。根和果供药用，能清热解毒。根煎水洗肛门、阴户痒；果水煎服治疝气。
目前，以龙葵果皮、猫屎瓜为原料，加工成龙葵果保健粉，未见相关文献报道及相关产品上市。
发明内容
本发明的目的是提供一种龙葵果保健粉的加工方法，本方法工艺稳定、操作简单，将营养价值高的猫屎瓜、龙葵果皮加工成保健粉，充分利用猫屎瓜对人体的有益成分，同时也为龙葵果皮的深加工提供一条新途径。
本发明解决其技术问题所采取的技术方案是：
一种龙葵果保健粉的制备方法，其特征在于：经原料预处理、酶萃取、调和、浓缩、干燥和包装的加工工序，采用以下操作步骤：
（1）猫屎瓜预处理：挑选新鲜优质的猫屎瓜，加入些许桑椹、豆梨，洗净后，冷冻破碎成颗粒，压榨分离，制得猫屎瓜汁和果渣，待用；
（2）粉碎：利用低温液氮粉碎技术，将果渣在-20℃低温条件下进行粉碎，要求液氮进量为180mL/min，果渣进量为150g/min，粉碎至100 目，制得猫屎瓜粉；
（3）龙葵果预处理：挑选优质干燥的龙葵果皮，加入少许胡柚皮、牡丹皮，清洗后，浸泡于含量0.35%食用级柠檬酸和3%维生素C水溶液中，进行护色处理，然后在-10℃进行低温打浆，喷雾干燥进口温度125℃，喷雾干燥出口温度45℃，进风压力为0.4MPa，进料速度为25mL/ min，制得龙葵果粉；
（4）酶萃取：将猫屎瓜粉、龙葵果粉按3:2的比例混合均匀，制得混合粉，加入混合粉重量0.5%的果胶酶、0.2%的纤维素酶和0.12%的蛋白酶，搅拌均匀后，进行酶萃取，控制温度为35℃，时间控制为20min，压滤，制得萃取液；
（5）调和：合并猫屎瓜汁和萃取液，采用二级均质，一级均质压力为35Mpa，二级均质压力12Mpa；再放入鼓风干燥箱内快速加热，控温定色，箱内温度为50℃，加热35秒后，打开排风机，冷却至室温，制得混合液；
（6）浓缩：将混合液先用反渗透膜在常温下进行浓缩，再进行真空低温减压浓缩，温度为58℃，至固形物含量为18%；
（7）干燥：设定干燥曲线，将浓缩液加热至100℃并保持3min，然后快速冷却至85℃，保持10min后，快速冷却至65℃，保持20min后，再将物料自然冷却至50℃、抽真空至150Pa干燥，粉碎，制得成品保健粉；
（8）包装：成品保健粉经低温灭菌5分钟后，用食品级包装材料包装，入通风干燥环境中储存。
有益效果：本发明采用营养价值高的龙葵果皮、猫屎瓜等为原料，分别预处理后，经酶萃取、调和、浓缩、干燥和包装的加工工序，提高产品的口感，风味纯正自然，有效减少原料营养成分的流失，提高原料的利用率，使制得的保健粉营养价值更高，还具有镇咳、祛痰、清热解毒等保健功效。
具体实施方式
实施例1：
一种龙葵果保健粉的制备方法，其特征在于：经原料预处理、酶萃取、调和、浓缩、干燥和包装的加工工序，具体操作步骤为：
（1）猫屎瓜预处理：挑选新鲜优质的猫屎瓜，加入些许车厘子、海棠果，洗净后，冷冻破碎成颗粒，压榨分离，制得猫屎瓜汁和果渣，待用；
（2）粉碎：利用低温液氮粉碎技术，将果渣在-20℃低温条件下进行粉碎，要求液氮进量为180mL/min，果渣进量为150g/min，粉碎至100 目，制得猫屎瓜粉；
（3）龙葵果预处理：挑选优质干燥的龙葵果皮，加入少许合欢皮、金银花，清洗后，浸泡于含量0.35%食用级柠檬酸和3%维生素C水溶液中，进行护色处理，然后在-10℃进行低温打浆，喷雾干燥进口温度125℃，喷雾干燥出口温度45℃，进风压力为0.4MPa，进料速度为25mL/ min，制得龙葵果粉；
（4）酶萃取：将猫屎瓜粉、龙葵果粉按2:1的比例混合均匀，制得混合粉，加入混合粉重量0.5%的果胶酶、0.2%的纤维素酶和0.12%的蛋白酶，搅拌均匀后，进行酶萃取，控制温度为35℃，时间控制为20min，压滤，制得萃取液；
（5）调和：合并猫屎瓜汁和萃取液，采用二级均质，一级均质压力为35Mpa，二级均质压力12Mpa；再放入鼓风干燥箱内快速加热，控温定色，箱内温度为50℃，加热35秒后，打开排风机，冷却至室温，制得混合液；
（6）浓缩：将混合液先用反渗透膜在常温下进行浓缩，再进行真空低温减压浓缩，温度为58℃，至固形物含量为18%；
（7）干燥：设定干燥曲线，将浓缩液加热至100℃并保持3min，然后快速冷却至85℃，保持10min后，快速冷却至65℃，保持20min后，再将物料自然冷却至50℃、抽真空至150Pa干燥，粉碎，制得成品保健粉；
（8）包装：成品保健粉经低温灭菌5分钟后，用食品级包装材料包装，入通风干燥环境中储存。
实施例2：
一种龙葵果保健粉的制备方法，其特征在于：经原料预处理、酶萃取、调和、浓缩、干燥和包装的加工工序，具体操作步骤为：
（1）猫屎瓜预处理：挑选新鲜优质的猫屎瓜，加入些许黑树莓、莲雾，洗净后，冷冻破碎成颗粒，压榨分离，制得猫屎瓜汁和果渣，待用；
（2）粉碎：利用低温液氮粉碎技术，将果渣在-15℃低温条件下进行粉碎，要求液氮进量为120mL/min，果渣进量为100g/min，粉碎至120 目，制得猫屎瓜粉；
（3）龙葵果预处理：挑选优质干燥的龙葵果皮，加入少许葛花、牡丹皮，清洗后，浸泡于含量0.25%食用级柠檬酸和1%维生素C水溶液中，进行护色处理，然后在-10℃进行低温打浆，喷雾干燥进口温度125℃，喷雾干燥出口温度45℃，进风压力为0.4MPa，进料速度为25mL/ min，制得龙葵果粉；
（4）酶萃取：将猫屎瓜粉、龙葵果粉按3:2的比例混合均匀，制得混合粉，加入混合粉重量0.5%的果胶酶、0.2%的纤维素酶和0.12%的蛋白酶，搅拌均匀后，进行酶萃取，控制温度为35℃，时间控制为20min，压滤，制得萃取液；
（5）调和：合并猫屎瓜汁和萃取液，采用二级均质，一级均质压力为35Mpa，二级均质压力12Mpa；再放入鼓风干燥箱内快速加热，控温定色，箱内温度为50℃，加热35秒后，打开排风机，冷却至室温，制得混合液；
（6）浓缩：将混合液先用反渗透膜在常温下进行浓缩，再进行真空低温减压浓缩，温度为58℃，至固形物含量为18%；
（7）干燥：设定干燥曲线，将浓缩液加热至100℃并保持3min，然后快速冷却至85℃，保持10min后，快速冷却至65℃，保持20min后，再将物料自然冷却至50℃、抽真空至150Pa干燥，粉碎，制得成品保健粉；
（8）包装：成品保健粉经低温灭菌5分钟后，用食品级包装材料包装，入通风干燥环境中储存。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。
Claims (1)
1.一种龙葵果保健粉的制备方法，其特征在于：经原料预处理、酶萃取、调和、浓缩、干燥和包装的加工工序，采用以下操作步骤：
（1）猫屎瓜预处理：挑选新鲜优质的猫屎瓜，加入些许桑椹、豆梨，洗净后，冷冻破碎成颗粒，压榨分离，制得猫屎瓜汁和果渣，待用；
（2）粉碎：利用低温液氮粉碎技术，将果渣在-20℃低温条件下进行粉碎，要求液氮进量为180mL/min，果渣进量为150g/min，粉碎至100 目，制得猫屎瓜粉；
（3）龙葵果预处理：挑选优质干燥的龙葵果皮，加入少许胡柚皮、牡丹皮，清洗后，浸泡于含量0.35%食用级柠檬酸和3%维生素C水溶液中，进行护色处理，然后在-10℃进行低温打浆，喷雾干燥进口温度125℃，喷雾干燥出口温度45℃，进风压力为0.4MPa，进料速度为25mL/ min，制得龙葵果粉；
（4）酶萃取：将猫屎瓜粉、龙葵果粉按3:2的比例混合均匀，制得混合粉，加入混合粉重量0.5%的果胶酶、0.2%的纤维素酶和0.12%的蛋白酶，搅拌均匀后，进行酶萃取，控制温度为35℃，时间控制为20min，压滤，制得萃取液；
（5）调和：合并猫屎瓜汁和萃取液，采用二级均质，一级均质压力为35Mpa，二级均质压力12Mpa；再放入鼓风干燥箱内快速加热，控温定色，箱内温度为50℃，加热35秒后，打开排风机，冷却至室温，制得混合液；
（6）浓缩：将混合液先用反渗透膜在常温下进行浓缩，再进行真空低温减压浓缩，温度为58℃，至固形物含量为18%；
（7）干燥：设定干燥曲线，将浓缩液加热至100℃并保持3min，然后快速冷却至85℃，保持10min后，快速冷却至65℃，保持20min后，再将物料自然冷却至50℃、抽真空至150Pa干燥，粉碎，制得成品保健粉；
（8）包装：成品保健粉经低温灭菌5分钟后，用食品级包装材料包装，入通风干燥环境中储存。
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