CN107245354A - 一种车用epm35航醇汽油及制作方法 - Google Patents

一种车用epm35航醇汽油及制作方法 Download PDF

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CN107245354A
CN107245354A CN201611218906.6A CN201611218906A CN107245354A CN 107245354 A CN107245354 A CN 107245354A CN 201611218906 A CN201611218906 A CN 201611218906A CN 107245354 A CN107245354 A CN 107245354A
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denaturant
epm35
hydrotropy
automobile
gasoline
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寇延华
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Abstract

本发明公开了一种车用EPM35航醇汽油,解决了现有甲醇汽油存在储运分层、低温冷启动和高温气阻、抗爆性低等多项技术问题。该航醇汽油包括如下质量百分比的组份:主燃剂95%,助溶变性剂0.5%‑4%和复合功能剂1%‑4.5%;所述主燃剂包括甲醇和国标汽油;所述甲醇含量为30%‑40%,所述国标汽油含量为55%‑65%;所述助溶变性剂包括助溶引发剂、变性剂和清洁助燃剂;所述复合功能剂包括热值增效剂、防腐抗溶胀剂、防气阻剂和同步燃烧剂。本发明具有储运不易分层,避免高温气阻、低温冷启动,不产生金属腐蚀、非金属溶胀,排放环保等优点。

Description

一种车用EPM35航醇汽油及制作方法
技术领域
本发明涉及一种车用EPM35航醇汽油,用于车辆燃油,可以代替传统汽油。本发明还涉及车用EPM35航醇汽油的制作方法。
背景技术
随着汽车工业的迅猛发展,全世界面临的石油资源短缺、环境污染等问题更加严峻,因此,大力发展经济、节能、环保的替代能源成为了意义重大的、长远的战略考虑。而甲醇汽油凭借其来源广泛、生产成本低、燃烧效果好、环境污染小等优点,成为了目前较理想的汽油替代品。
甲醇汽油主要成分由甲醇和汽油构成,为了改善燃料性能,还会添加助溶剂、热值剂、金属腐蚀抑制剂等添加剂。
然而现有的甲醇汽油仍然存在:储运分层;低温冷启动和高温气阻;抗爆性低;加入到发动机中需要清洗油路;金属化合物高,影响发动机使用寿命;污染物排放量大等缺点,影响了其推广应用。
发明内容
鉴于现有技术中存在的问题,本发明提供了一种车用EPM35航醇汽油,通过添加助溶变性剂、复合功能剂等添加剂,克服了现有技术中甲醇汽油存在的缺陷。
本发明同时还提供一种车用EPM35航醇汽油的制作方法。
为达到上述目的,本发明的技术方案是这样实现的:
一种车用EPM35航醇汽油,包括如下质量百分比的组份:主燃剂95%,助溶变性剂0.5%-4%和复合功能剂1%-4.5%;
所述主燃剂包括甲醇和国标汽油;所述甲醇含量为30%-40%,所述国标汽油含量为55%-65%;
所述助溶变性剂包括助溶引发剂、变性剂和清洁助燃剂;
所述复合功能剂包括热值增效剂、防腐抗溶胀剂、防气阻剂和同步燃烧剂。
可选的,所述助溶引发剂包括过氧化苯甲酸叔丁酯0.001%-0.2%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.5%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中两种以上的试剂。
可选的,所述变性剂包括硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中两种以上的试剂。
可选的,所述清洁助燃剂包括脂肪酸0.001%-1%、硝酸铈0.002%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中两种以上的试剂。
可选的,所述热值增效剂包括丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中两种以上的试剂。
可选的,所述防腐抗溶胀剂包括三乙醇胺0.001%-0.4%、三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中两种以上的试剂。
可选的,所述防气阻剂包括丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中两种以上的试剂。
可选的,所述同步燃烧剂包括甲基叔丁基醚0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中两种以上的试剂。
根据以上所述的车用EPM35航醇汽油制作方法,所述方法包括以下步骤:
步骤1.将助溶变性剂与复合功能剂分别配合并静置;
步骤2.将配好的助溶变性剂按预定的重量百分比加入甲醇中,通过循环装置循环混合1-4h,静置待用,制成变性醇;
步骤3.将配置好的复合功能剂加入变性醇中,通过循环装置循环混合1-4h,静置待用;
步骤4.将步骤3生产好的混合液按预定的重量百分比加入汽油生产罐中,通过循环装置循环混合4-8h,关机静置,制成所述车用EPM35航醇汽油。
可选的,所述助溶变性剂的配合步骤为:
步骤1.将助溶引发剂、变性剂、清洁助燃剂按预定配比,调配好待用;
步骤2.将助溶引发剂加入变性剂中混合搅拌,搅拌转速不超过60转/min,下同;
步骤3.将步骤2中配好的混合液加入清洁助燃剂中混合搅拌,制成所述助溶变性剂;
所述复合功能剂的配合步骤为:
步骤1.将热值增效剂、防腐抗溶胀剂、防气阻剂、同步燃烧剂按预定配比,调配好待用;
步骤2.将防腐抗溶胀剂加入热值增效剂中混合搅拌,形成I混合液;
步骤3.将防气阻剂加入I混合液中混合搅拌,形成II混合液;
步骤4.将同步燃烧剂加入II混合液中混合搅拌,制成所述复合功能剂。
可选的,所述循环装置采用防爆泵或气泵。
本发明航醇汽油具有以下优点:
1)配方中甲醇重量组分在30%-40%,能降低汽油的消耗,可以节约任何型号汽油的30%-45%;
2)尾气排放的CO、NO、硫氢氧化物和碳氢化合物较低,排放的尾气对环境的污染大大降低,改善空气质量;
3)抗爆性能较好,抗爆指数可达95-102,超过目前市场上所用的汽油,增强了发动机的压缩比,从而提高热值效率和动力性能;
4)可以与各型号汽油任意比例混合使用,并且启动良好、动力、不积碳、不冒烟,车况大大得到改善,同时可使用航醇汽油时,不要清洗油路就可使用;
5)火焰燃烧快,燃烧充分,改善了燃烧循环效率,降低热值损失,均匀的油耗;
6)无需改动汽车发动机,无需改动加注站任何零部件就可以使用,操作方便;
7)能较好解决车辆内部油路、油箱和燃烧系统内塑料、塑胶、金属等部件腐蚀和膨胀问题;
8)金属化合物明显降低,可以有效地保护发动机,延长使用寿命,增加汽车的动力,降低油耗;互溶性好,不分层,可达到半年以上使用寿命;
9)在任何温度下的饱和蒸汽压指标优良,燃烧中的混合气在各缸的分布均匀,功率上升,可达到-35摄氏度下启动,并且在大气温度较高时,发动机和油路中不会产生气阻现象。
10)技术指标都在国家车用燃料使用范围内,一些指标比国标较好。
附图说明
图1所示是本发明车用EPM35航醇汽油的制作方法流程图。
图2所示是使用本发明车用EPM35航醇汽油的机动车尾气检测报告。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。
实施例1
在该实施例中,一种EPM35车用燃料的航醇汽油及其制作方法,其包含如下重量百分比的组份:
甲醇30%-40%。
国标汽油55%-65%。
助溶变性剂0.5%-4%,具体包括:
助溶引发剂:过氧化苯甲酸叔丁酯0.001%-0.2%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.5%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂(庚醇120#-200#、石油脑)0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中至少两种以上;
变性剂:硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中至少两种以上;
清洁助燃剂:脂肪酸0.001%-1%、硝酸铈0.002%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中至少两种以上的试剂混合均匀形成。
复合功能剂1%-4.5%,具体包括:
热值增效剂:丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中至少两种以上;
防腐抗溶胀剂:三乙醇胺0.001%-0.4%;三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中至少两种以上;
防气阻剂:丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中至少两种以上;
同步燃烧剂(辛烷值改进剂):甲基叔丁基醚(MTBE)0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中至少两种以上的试剂混合均匀形成。
制作方法如图1所示:将助溶变性剂与复合功能剂配合静置,将配好的助溶变性剂加入甲醇(甲醇罐)中,用防爆泵或气泵循环方式,循环反应2-4h,此为变性醇产生,静置待用;然后把配置好的复合功能剂加入变性醇中,用防爆泵或气泵循环方式,循环反应2-4h,静置待用;将生产好的混合液用防爆泵加入汽油生产罐中,以防爆泵或气泵循环方式循环4-8h,关机静置,得出EPM35车用燃料的航醇汽油。
技术效果见表1,简要概括如下所述:
1、辛烷值较高,抗爆性好,动力强;2、铅含量低,污染小;3、燃烧形成的金属氧化物少,对发动机的油路损伤小;4、蒸发温度低,有利于燃烧,污染物排放少;5、蒸气压高,在冬天低温的时候容易启动,夏天高温的时候不会产生气阻现象;6、胶质含量低,对发动机损伤小;7、硫的含量、硫醇或硫醇硫的含量低,污染物排放少;8、尾气中苯含量较低,污染物排放少;9、烯烃含量较低,汽油不易氧化变质;芳烃含量较低,对发动机损伤小;10、氧含量高,有利于充分燃烧,减少一氧化碳等气体排放。
实施例2
在该实施例中,一种EPM35车用燃料的航醇汽油及其制作方法,其包含如下重量百分比比的组份:
甲醇30%。
国标汽油65%。
助溶变性剂2%,具体包括:
助溶引发剂:过氧化苯甲酸叔丁酯0.001%-0.4%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.3%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂(庚醇120#-200#、石油脑)0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中至少两种以上;
变性剂:硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中至少两种以上;
清洁助燃剂:清洁助燃剂:脂肪酸0.001%-1%、硝酸铈0.2%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中至少两种以上的试剂混合均匀形成。
复合功能剂3%,具体包括:
热值增效剂:丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中至少两种以上;
防腐抗溶胀剂:三乙醇胺0.001%-0.4%;三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中至少两种以上;
防气阻剂:丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中至少两种以上;
同步燃烧剂(辛烷值改进剂):甲基叔丁基醚(MTBE)0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中至少两种以上的试剂均匀混合形成。
制作方法如实施例1中所述。
实施例3
在该实施例中,一种EPM35车用燃料的航醇汽油及其制作方法,其包含如下重量百分比比的组份:
甲醇35%。
国标汽油60%。
助溶变性剂2%,具体包括:
助溶引发剂:过氧化苯甲酸叔丁酯0.001%-0.4%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.3%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂(庚醇120#-200#、石油脑)0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中至少两种以上;
变性剂:硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中至少两种以上;
清洁助燃剂:脂肪酸0.001%-1%、硝酸铈0.2%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中至少两种以上的试剂混合均匀形成。
复合功能剂3%,具体包括:
热值增效剂:丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中至少两种以上;
防腐抗溶胀剂:三乙醇胺0.001%-0.4%;三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中至少两种以上;
防气阻剂:丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中至少两种以上;
同步燃烧剂(辛烷值改进剂):甲基叔丁基醚(MTBE)0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中至少两种以上的试剂均匀混合形成。
制作方法如实施例1中所述。
实施例4
在该实施例中,一种EPM35车用燃料的航醇汽油及其制作方法,其包含如下重量百分比比的组份:
甲醇40%。
国标汽油55%。
助溶变性剂2%,具体包括:
助溶引发剂:过氧化苯甲酸叔丁酯0.001%-0.4%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.3%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂(庚醇120#-200#、石油脑)0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中至少两种以上;
变性剂:硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中至少两种以上;
清洁助燃剂:脂肪酸0.001%-1%、硝酸铈0.2%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中至少两种以上的试剂混合均匀形成。
复合功能剂3%,具体包括:
热值增效剂:丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中至少两种以上;
防腐抗溶胀剂:三乙醇胺0.001%-0.4%;三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中至少两种以上;
防气阻剂:丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中至少两种以上;
同步燃烧剂(辛烷值改进剂):甲基叔丁基醚(MTBE)0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中至少两种以上的试剂均匀混合形成。
制作方法如实施例1中所述。
图2所示是使用本发明车用EPM35航醇汽油的机动车尾气检测报告。与国标97#汽油做对比,可以明显看出CO、HC+NOX等污染物排放有明显减少。
表1.国标汽油(V)技术要求与航醇EPM 35检查报告对比(EPM:清洁环保甲醇含量)
以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。

Claims (10)

1.一种车用EPM35航醇汽油,其特征在于,包括如下质量百分比的组份:主燃剂95%,助溶变性剂0.5%-4%和复合功能剂1%-4.5%;
所述主燃剂包括甲醇和国标汽油;所述甲醇含量为30%-40%,所述国标汽油含量为55%-65%;
所述助溶变性剂包括助溶引发剂、变性剂和清洁助燃剂;
所述复合功能剂包括热值增效剂、防腐抗溶胀剂、防气阻剂和同步燃烧剂。
2.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述助溶引发剂包括过氧化苯甲酸叔丁酯0.001%-0.2%、甲基酮0.001%-0.3%、乙二醇甲醚0.001%-0.5%、乙基酚聚氧乙烯醚0.001%-0.3%、碳酸二甲酯0.001%-0.2%、甲酸乙酯0.001%-1.2%、低碳溶剂0.001%-0.7%、二异丙醚0.001%-0.8%、混合C6醇0.001%-1.3%中两种以上的试剂。
3.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述变性剂包括硝酸亚铈0.001%-0.2%、六甲基磷酰三胺0.001%-0.2%、吐温“80”0.001%-0.2%、司盘“80”0.001%-0.2%中两种以上的试剂。
4.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述清洁助燃剂包括脂肪酸0.001%-1%、硝酸铈0.002%-0.9%、二甲基甲烷0.002%-1.3%、混合苯0.004%-1.4%、蓖麻油0.001%-0.2%、植物油0.001%-0.5%、乙醇0.001%-0.2%、乙酰丙酮0.0000001%-0.05%中两种以上的试剂。
5.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述热值增效剂包括丙酮0.001%-1.8%、环已烷0.001%-1.8%、甲基苯胺0.001%-1.8%、辛烷0.001%-1.8%、硝酸异辛酯0.001%-0.2%中两种以上的试剂。
6.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述防腐抗溶胀剂包括三乙醇胺0.001%-0.4%、三聚酸0.001%-0.3%、二巯基苯丙噻唑0.001%-0.4%、苯并三氮唑0.002%-0.4%、吡唑酮0.001%-0.4%中两种以上的试剂。
7.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述防气阻剂包括丁酮0.001%-0.2%、丙酸甲酯0.001%-0.3%、石油醚“60-120”0.001%-0.3%、石油磺酸钙0.001%-0.3%中两种以上的试剂。
8.根据权利要求1所述的车用EPM35航醇汽油,其特征在于,所述同步燃烧剂包括甲基叔丁基醚0.001%-0.8%、异丁烯基酰胺异庚酯0.001%-0.6%、硝基甲烷0.001%-0.6%中两种以上的试剂。
9.根据权利要求1-8任一项所述的车用EPM35航醇汽油制作方法,其特征在于,所述方法包括以下步骤:
步骤1.将助溶变性剂与复合功能剂分别配合并静置;
步骤2.将配好的助溶变性剂按预定的重量百分比加入甲醇中,通过循环装置循环混合1-4h,静置待用,制成变性醇;
步骤3.将配置好的复合功能剂加入变性醇中,通过循环装置循环混合1-4h,静置待用;
步骤4.将步骤3生产好的混合液按预定的重量百分比加入汽油生产罐中,通过循环装置循环混合4-8h,关机静置,制成所述车用EPM35航醇汽油。
10.根据权利要求9所述的车用EPM35航醇汽油制作方法,其特征在于,所述助溶变性剂的配合步骤为:
步骤1.将助溶引发剂、变性剂、清洁助燃剂按预定配比,调配好待用;
步骤2.将助溶引发剂加入变性剂中混合搅拌,搅拌转速不超过60转/min,下同;
步骤3.将步骤2中配好的混合液加入清洁助燃剂中混合搅拌,制成所述助溶变性剂;
所述复合功能剂的配合步骤为:
步骤1.将热值增效剂、防腐抗溶胀剂、防气阻剂、同步燃烧剂按预定配比,调配好待用;
步骤2.将防腐抗溶胀剂加入热值增效剂中混合搅拌,形成I混合液;
步骤3.将防气阻剂加入I混合液中混合搅拌,形成II混合液;
步骤4.将同步燃烧剂加入II混合液中混合搅拌,制成所述复合功能剂。
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