CN107234162B - Automatic conveying and processing method and equipment for plates - Google Patents
Automatic conveying and processing method and equipment for plates Download PDFInfo
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- CN107234162B CN107234162B CN201710399123.0A CN201710399123A CN107234162B CN 107234162 B CN107234162 B CN 107234162B CN 201710399123 A CN201710399123 A CN 201710399123A CN 107234162 B CN107234162 B CN 107234162B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- Details Of Cutting Devices (AREA)
- Control Of Cutting Processes (AREA)
Abstract
the invention provides a method and equipment for automatically conveying and processing plates, wherein the equipment comprises a plate conveying line, a plate cutting platform, a semi-finished product conveying line, a cutting tool assembly and a transferring arm, the cutting tool assembly is arranged above the plate cutting platform, and the transferring arm is arranged on one side of the plate cutting platform, and the method comprises the following steps: when the plate to be cut is detected to be placed on the plate conveying line, conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line; when detecting to wait to cut off on panel reachs the cutting position, stop the panel transfer chain to fall the cutting tool subassembly, cut off with treating to cut off panel, when detecting that the cutting tool subassembly resumes to initial position, the semi-manufactured goods panel that will cut off through the transportation arm transports to the semi-manufactured goods transfer chain on from panel cutting off platform, and starts the panel transfer chain. The automatic conveying and processing method and the automatic conveying and processing equipment for the plates complete the whole plate processing in a full-automatic mode, and are low in cost.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to an automatic conveying and processing method and automatic conveying and processing equipment for plates.
Background
with the continuous infrastructure of the country, the demand of the plate material is increasing, and in order to meet the use requirements under different environments, the plate material needs to be subjected to multiple and complex processing procedures, such as heat treatment, cutting, division and the like. The plate cutting process refers to a process of cutting a whole plate into a plurality of plates, and is essential in the current plate production process.
Among the prior art, when carrying out panel cutting operation at present, need the manual work of operator to feed on the panel cutting bed usually, and the feed all needs manual operation to make the cutting tool that is located panel cutting bed top whereabouts at every turn, cut off with accomplishing cutting off of panel, once accomplishing simultaneously, all need the artifical panel that will cut off to take out from the panel cutting bed, this kind adopts the artifical scheme of accomplishing the process that whole panel cut off, mechanical automation is low, lead to panel machining efficiency low, simultaneous operation intensity and danger are high.
Disclosure of Invention
based on this, the invention aims to provide an automatic conveying and processing method and equipment for plates, so as to improve the processing efficiency of the plates.
The automatic plate conveying and processing method is applied to automatic plate conveying and processing equipment, the automatic plate conveying and processing equipment comprises a plate conveying line, a plate cutting platform, a semi-finished product conveying line, a cutting tool assembly and a transferring arm, the plate conveying line, the plate cutting platform and the semi-finished product conveying line are sequentially arranged, the cutting tool assembly is arranged above the plate cutting platform, the transferring arm is arranged on one side of the plate cutting platform, and the automatic plate conveying and processing method comprises the following steps:
when the plate to be cut is detected to be placed on the plate conveying line, conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line;
When the plate to be cut is detected to reach the cutting position, stopping the plate conveying line, and dropping the cutting tool assembly to cut the plate to be cut;
When detecting that the cutting tool assembly restores to the initial position, semi-finished products plates cut off are transferred to the semi-finished product conveying line from the plate cutting table through the transfer arm, and the plate conveying line is started.
In addition, the sample rack rail changing method according to the above embodiment of the present invention may further have the following additional technical features:
Further, the automatic plate conveying and processing equipment further comprises a plate dividing table, a transition plate, a cutting tool and a plate pushing plate, the semi-finished product conveying line, the transition plate and the plate dividing table are sequentially arranged, the cutting tool is arranged above the plate dividing table, the plate pushing plate is arranged above the semi-finished product conveying line and is close to the transition plate, when the cutting tool assembly is detected to restore to the initial position, the cut semi-finished product plates are conveyed to the semi-finished product conveying line from the plate dividing table through the transfer arm, and after the plate conveying line is started, the automatic plate conveying and processing method further comprises the following steps of:
When the semi-finished product conveying line is detected to convey the semi-finished product plates to the transition plate, the semi-finished product plates are pushed to the cutting positions of the plate cutting table through the plate pushing plate;
And when the semi-finished plate is detected to reach the dividing position, the dividing cutter is dropped down to divide the semi-finished plate.
Further, the automatic plate conveying and processing equipment further comprises a finished product pushing plate and a finished product pushing plate, the plate dividing table comprises a floating support plate, a fixed support plate and a positioning plate, the transition plate, the floating support plate, the fixed support plate and the finished product pushing plate are sequentially arranged, the positioning plate is fixedly arranged at the top of the fixed support plate and forms an accommodating hole with the fixed support plate, when the semi-finished plate is located at the dividing position, the semi-finished plate is located at the top of the floating support plate and the fixed support plate, one end of the semi-finished plate is accommodated in the accommodating hole, and after the step of falling the dividing cutter to divide the semi-finished plate, the automatic plate conveying and processing method further comprises the following steps:
When the cutting tool is detected to return to the initial position, pushing the first cut finished plate on the floating support plate out of the plate cutting table through the finished product pushing plate;
when the finished product pushing plate is detected to be restored to the initial position, the second cut finished product plate in the containing hole is pushed out to the floating supporting plate through the finished product pushing plate;
And when the finished product pushing plate is detected to be restored to the initial position, pushing the second finished product plate positioned on the floating support plate out of the plate dividing table through the finished product pushing plate.
Further, the automatic conveying and processing equipment for the plates further comprises a plate pushing plate, the plate pushing plate is arranged above the plate conveying line and is close to the plate cutting table, and after the step of conveying the plates to be cut to the cutting position of the plate cutting table through the plate conveying line when the plates to be cut are detected to be placed on the plate conveying line, the automatic conveying and processing method for the plates further comprises the following steps:
When the plate to be cut is detected on the plate conveying line, pushing the rest of the plate to be cut to the cutting position through the plate pushing plate;
And when the plate pushing plate is detected to be restored to the initial position, dropping the cutting tool assembly to cut the remaining plate to be cut.
Further, the automatic plate conveying and processing equipment further comprises a tailing pushing plate, the tailing pushing plate is located on one side of the plate cutting table, and after the step of dropping the cutting tool assembly to cut the remaining plate to be cut off when the plate pushing plate is detected to return to the initial position, the automatic plate conveying and processing method further comprises the following steps:
and when the plate pushing plate and the cutting tool assembly are detected to be restored to the respective initial positions, pushing the tailings on the plate cutting table out of the plate cutting table through the tailing pushing plate.
According to the embodiment of the invention, the automatic plate conveying and processing equipment comprises a plate conveying line, a plate cutting platform, a semi-finished product conveying line, a cutting tool assembly and a transferring arm, wherein the plate conveying line, the plate cutting platform and the semi-finished product conveying line are sequentially arranged, the cutting tool assembly is arranged above the plate cutting platform, the transferring arm is arranged on one side of the plate cutting platform, the automatic plate conveying and processing equipment further comprises a control system, and the control system comprises:
the plate conveying control module is used for conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line when the plate to be cut is detected to be placed on the plate conveying line;
the plate cutting control module is used for stopping the plate conveying line and dropping the cutting tool assembly to cut the plate to be cut when the plate to be cut is detected to reach the cutting position;
The semi-finished product transfer control module is used for transferring semi-finished products to the plate cutting platform and starting the plate conveying line when detecting that the cutting tool assembly is restored to the initial position
in addition, the sample rack rail changing method according to the above embodiment of the present invention may further have the following additional technical features:
Further, the automatic processing equipment that carries of panel still includes panel rounding table, crosses the cab apron, cuts apart cutter and panel push plate, semi-manufactured goods transfer chain cross the cab apron and the panel rounding table is arranged in proper order, it locates to cut apart the cutter the top of panel rounding table, panel push plate locates the top of semi-manufactured goods transfer chain, and be close to the panel rounding table, control system still includes:
the semi-finished product pushing control module is used for pushing the semi-finished product plate to the cutting position of the plate cutting table through the plate pushing plate when the semi-finished product plate conveyed by the semi-finished product conveying line reaches the transition plate;
And the plate cutting control module is used for dropping the cutting tool to cut the semi-finished plate when the semi-finished plate is detected to reach the cutting position.
further, the automatic processing equipment that carries of panel still includes finished product ejector pad and finished product ejector pad, the panel rounding table includes floating support plate, fixed bolster and locating plate, cross the cab apron floating support plate fixed bolster reaches the finished product ejector pad is arranged in proper order, the locating plate set firmly in fixed bolster's top, and with fixed bolster constitutes an accepting hole, work as semi-manufactured goods panel is located when cutting apart the position, semi-manufactured goods panel is located floating support plate reaches fixed bolster's top, and one end accept in the accepting hole, control system still includes:
the finished product pushing control module is used for pushing the first finished product plate which is positioned on the floating support plate after being divided out from the plate dividing table through the finished product pushing plate when the dividing cutter is detected to be restored to the initial position;
The finished product pushing control module is used for pushing the second cut finished product plate in the containing hole to the floating support plate through the finished product pushing plate when the finished product pushing plate is detected to be restored to the initial position;
When the finished product pushing plate is detected to be restored to the initial position, the finished product pushing control module pushes the second finished product plate located on the floating support plate out of the plate dividing table through the finished product pushing plate.
Further, the automatic processing equipment that carries of panel still includes the panel catch plate, the panel catch plate is located the top of panel transfer chain, and be close to the panel cutting off table, control system still includes:
The plate pushing control module is used for pushing the rest plates to be cut to the cutting position through the plate pushing plate when the plates to be cut are detected on the plate conveying line;
When the plate pushing plate is detected to be restored to the initial position, the plate cutting control module drops the cutting tool assembly to cut the remaining plates to be cut.
Further, automatic processing equipment that carries of panel still includes the tails kickoff plate, the tails kickoff plate is located one side of panel cutting off table, control system still includes:
And the tailing pushing control module is used for pushing the tailing on the plate cutting-off table out of the plate cutting-off table through the tailing pushing plate when the plate pushing plate and the cutting tool assembly are detected to be restored to the respective initial positions.
According to the automatic plate conveying and processing method and device, only the plate to be cut needs to be placed on the plate conveying line, the plate conveying line can automatically convey the plate to be cut to the cutting position of the plate cutting table, the plate conveying line is automatically stopped when the plate to be cut reaches the cutting position, the cutting tool assembly automatically falls down to cut the plate to be cut, the cutting tool assembly is restored to the initial position after the plate is cut, the transfer arm automatically transfers the cut semi-finished plate to the semi-finished plate conveying line at the moment, and meanwhile, the plate conveying line is automatically started to enter the next round of plate cutting operation. Therefore, the automatic plate conveying and processing method and the automatic plate conveying and processing equipment are fully automatic to complete the whole plate cutting work, the plate processing efficiency is improved, the operation danger and the operation strength are reduced, and meanwhile, the control and driving elements adopted by the automatic plate conveying and processing method and the automatic plate conveying and processing equipment are simple and low in cost, and the whole equipment is convenient to maintain and repair.
Drawings
Fig. 1 is a schematic structural view of an automatic plate conveying and processing apparatus according to a first embodiment of the present invention.
Fig. 2 is an enlarged schematic view of the structure at I in fig. 1.
Fig. 3 is an enlarged schematic view of fig. 1 at II.
fig. 4 is an enlarged schematic view of fig. 1 at III.
Fig. 5 is a schematic diagram of a plate processing procedure in the first embodiment of the present invention.
Fig. 6 is a flowchart of an automatic conveying method for a plate material according to a first embodiment of the present invention.
Fig. 7 is a schematic structural view of an automatic plate conveying and processing apparatus according to a second embodiment of the present invention.
fig. 8 is an enlarged schematic view of fig. 7 at IV.
Description of the main element symbols:
| Plate conveying line | 10 | Plate cutting-off table | 20 |
| Cutting tool assembly | 30 | Transfer arm | 40 |
| Semi-finished product conveying line | 50 | Transition plate | 60 |
| Plate pushing plate | 70 | Plate material dividing table | 80 |
| cutting tool | 90 | finished product ejector plate | 100 |
| finished product push plate | 110 | Plate pushing plate | 120 |
| tailing ejector plate | 130 | first base | 140 |
| Mounting rack | 150 | Adsorption device | 41 |
| Fixing part | 71 | Movable part | 72 |
| Floating support plate | 81 | Fixed support plate | 82 |
| Positioning plate | 83 | Containing hole | 84 |
| Second base | 160 | cut-off drive | 1 |
| Rotary driving cylinder | 2 | Plate pushing cylinder | 3 |
| Split driver | 4 | finished product push-out cylinder | 5 |
| finished product pushing cylinder | 6 | plate pushing cylinder | 7 |
| Tailing pushing cylinder | 8 | Tailing conveying line | 170 |
| Plate storage rack | 180 | Plate to be cut | 200 |
| Semifinished sheet | 201 | First finished board | 2011 |
| second finished board | 2012 |
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Several embodiments of the invention are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 5, the automatic plate conveying and processing equipment according to the first embodiment of the present invention includes a plate conveying line 10, a plate cutting table 20, a cutting tool assembly 30, a transfer arm 40, a semi-finished product conveying line 50, a transition plate 60, a plate pushing plate 70, a plate dividing table 80, a dividing tool 90, a finished product pushing plate 100, a finished product pushing plate 110, a plate pushing plate 120, a tailing pushing plate 130, and a control system (not shown).
The plate conveying line 10, the plate cutting table 20, the semi-finished product conveying line 50, the transition plate 60, the plate dividing table 80 and the finished push plate 110 are arranged in sequence. The plate material conveying line 10 is used for conveying a plate material 200 to be cut to a cutting position of the plate material cutting table 20.
The plate cutting table 20 is disposed on a first base 140, the cutting tool assembly 30 is fixedly disposed on the first base 140 and located above the plate cutting table 20, and the cutting tool assembly 30 cooperates with the plate cutting table 20 to cut a plate, that is, when the cutting tool assembly 30 falls down in a stamping manner, the plate located at the cutting position can be cut by cooperating with the plate cutting table 20.
one end of the transfer arm 40 is rotatably mounted on a mounting rack 150, the mounting rack 150 is located at one side of the first base 140, and the transfer arm 40 is used for transferring the cut semi-finished plate 201 from the plate cutting table 20 to the semi-finished product conveying line 50. Specifically, be equipped with adsorption equipment 41 on the free end of transporting arm 40, adsorption equipment 41 is used for adsorbing semi-manufactured goods panel 201, transport arm 40 passes through adsorption equipment 41's adsorption and the rotation of self realize with semi-manufactured goods transport to on the semi-manufactured goods transfer chain 50. In this embodiment, the completion will semi-finished product panel 201 transports to among the process on the semi-finished product transfer chain 50, the angle of transporting arm 40 round trip rotation is 90, under the adsorption, semi-finished product panel 201 will also follow together rotatory 90, promptly semi-finished product panel 201 is in for the level place (follow the direction of delivery of panel transfer chain 10) on the panel cutting off table 20, transport to the back is rotatory vertical setting (perpendicular the direction of delivery of panel transfer chain 10) on the semi-finished product transfer chain 50.
The semi-finished product conveying line 50 is used for conveying the semi-finished product plates 201 conveyed by the transfer arm 40.
The transition plate 60 is fixedly disposed on a second base 160, and the semi-finished plate 201 on the semi-finished product conveying line 50 is conveyed to the transition plate 60.
the plate pushing plate 70 is arranged above the semi-finished product conveying line 50 and is close to the transition plate 60, the plate pushing plate 70 comprises a fixed portion 71 and a movable portion 72 connected with the bottom of the fixed portion 71, the movable portion 72 is opposite to the fixed portion 71 and can rotate along the conveying direction of the semi-finished product conveying line 50, so that the semi-finished product plate 201 conveyed by the semi-finished product conveying line 50 can be jacked up and penetrate through the movable portion 72, and when the semi-finished product plate 201 is conveyed to the transition plate 60, the plate pushing plate 70 can push the semi-finished product plate 201 on the transition plate 60 to the cutting position of the plate cutting table 80 through the movable portion 72.
The plate dividing table 80 is fixedly arranged on the second base 160, the plate dividing table 80 includes a floating support plate 81, a fixed support plate 82 and a positioning plate 83, and the transition plate 60, the floating support plate 81, the fixed support plate 82 and the finished push plate 110 are sequentially arranged. The floating support plate 81 is fixed on the second base 160 through an elastic element, the positioning plate 83 is fixed on the top of the fixed support plate 82, and forms an accommodating hole 84 with the fixed support plate 82, and one end of the finished push plate 110 is accommodated in the accommodating hole 84. When the semifinished sheet 201 reaches the dividing position, the semifinished sheet 201 is positioned on top of the floating support plate 81 and the fixed support plate 82, and one end is accommodated in the accommodating hole 84.
the cutting tool 90 is fixedly disposed on the second base 160 and located above the plate material cutting table 80. The dividing cutter 90 cooperates with the plate dividing table 80 to finish dividing the semifinished plate 201, that is, when the dividing cutter 90 falls down by pressing, the semifinished plate 201 located at the dividing position cooperates with the plate dividing table 80 to divide.
it can be understood that, when the dividing tool 90 cooperates with the plate dividing table 80 to divide the semi-finished plate 201, the semi-finished plate 201 is divided into two parts, namely, a first finished plate 2011 located on the floating support plate 81 and a second finished plate 2012 located in the receiving hole 84.
The finished product pushing plate 110 is used for pushing the second finished product plate 2012 in the accommodating hole 84 out to the floating supporting plate 81.
the finished product pushing plate 100 is located on one side of the top of the floating support plate 81, and is used for pushing the cut finished product plate located on the floating support plate 81 out of the plate cutting table 80.
the plate pushing plate 120 is arranged above the plate conveying line 10 and is close to the plate cutting table 20, and the structure of the plate pushing plate 120 is consistent with that of the plate pushing plate 70. When the plate material 200 to be cut is too short to directly convey the plate material 200 to be cut to the cutting position by the plate material conveying line 10, the plate material pushing plate 120 may push the plate material 200 to be cut to the cutting position.
The tailing pushing plate 130 is located on one side of the plate cutting table 20, and is used for pushing the tailing on the plate cutting table 20 out of the plate cutting table 20, where the tailing is a plate which is remained after the plate 200 to be cut is continuously cut and cannot be cut any more.
The control system comprises a plate conveying control module, a plate cutting control module, a semi-finished product transferring control module, a semi-finished product conveying control module, a semi-finished product pushing control module, a plate cutting control module, a finished product pushing control module, a plate pushing control module and a tailing pushing control module.
The plate conveying control module is connected with the plate conveying line 10 and used for conveying the plate 200 to be cut to the cutting position of the plate cutting table 20 through the plate conveying line 10 when the plate 200 to be cut is detected to be placed on the plate conveying line 10. The control module is carried to panel including set up in first sensor on the panel transfer chain 10, first sensor is used for detecting whether place on the panel transfer chain 10 wait to cut off panel 200, and when detecting place on the panel transfer chain 10 wait to cut off panel 200 when, send control signal in order to open panel transfer chain 10, so that pass through panel transfer chain 10 will wait to cut off panel 200 carry extremely on the cutting position. The first sensor may be a contact switch or a proximity sensor.
The plate material cutting control module is connected to the cutting tool assembly 30, and is configured to stop the plate material conveying line 10 and drop the cutting tool assembly 30 to cut the plate material 200 to be cut when it is detected that the plate material 200 to be cut reaches the cutting position. Specifically, panel cuts off control module includes electric connection's cutting off driver 1 and second sensor, cutting off cutter unit spare 30 and the second sensor set firmly in the bottom of cutting off driver 1, the second sensor is used for detecting whether wait to cut off panel 200 reaches cut off the position, and when the second sensor detects wait to cut off panel 200 reaches when cutting off the position, send control signal to cutting off driver 1 and panel transfer chain 10, in order to stop panel transfer chain 10, and make cutting off driver 1 drive cutting off cutter unit spare 30 falls, accomplishes the panel and cuts off. The second sensor may be an infrared sensor and the cut-off actuator 1 may be an air cylinder.
The semi-finished product transfer control module is connected to the transfer arm 40, and is configured to transfer the cut semi-finished product sheet 201 from the sheet cutting table 20 to the semi-finished product conveying line 50 through the transfer arm 40 and start the sheet conveying line 10 when detecting that the cutting tool assembly 30 is restored to the initial position. Semi-manufactured goods are transported control module and are included electric connection's rotatory actuating cylinder 2 and third sensor of driving, rotatory actuating cylinder 2 of driving set firmly in on the mounting bracket 150, and with the transfer arm 40 is connected. The third sensor set up in cut off on the lateral wall of driver 1 for detect whether cutting tool subassembly 30 resumes to initial position, and when detecting cutting tool subassembly 30 resumes to initial position, send control signal extremely rotatory actuating cylinder 2 of driving with panel transfer chain 10, so that rotatory actuating cylinder 2 of driving drives the transfer arm 40 rotates, and under adsorption equipment's 41 adsorption, the realization will semi-manufactured goods panel 201 transport to on the semi-manufactured goods transfer chain 50, and start panel transfer chain 10. The third sensor may be a travel switch, a contact switch, or a proximity sensor.
It should be noted that, the time difference of sending the control signal may be set for the third sensor, so that the time difference exists between the time when the control signal sent by the third sensor is received by the rotation driving cylinder 2 and the time when the control signal sent by the third sensor is received by the plate conveying line 10, and thus, the actions of transferring the semi-finished plate 201 and starting the plate conveying line 10 are executed successively.
the semi-finished product conveying control module is connected with the semi-finished product conveying line 50 and is used for conveying the semi-finished product plates 201 to the transition plate 60 through the semi-finished product conveying line 50 when the semi-finished product plates 201 are placed on the semi-finished product conveying line 50. Semi-manufactured goods carry control module including set up in fourth sensor on the semi-manufactured goods transfer chain 50, the fourth sensor is used for detecting whether place on the semi-manufactured goods transfer chain 50 semi-manufactured goods panel 201, and when detecting place on the semi-manufactured goods transfer chain 50 semi-manufactured goods panel 201 is during, send control signal in order to open semi-manufactured goods transfer chain 50, with through semi-manufactured goods transfer chain 50 will semi-manufactured goods panel 201 carry extremely cross on the cab apron 60. The fourth sensor may be a contact switch or a proximity sensor.
The semi-finished product pushing control module is connected with the plate pushing plate 70 and is used for pushing the semi-finished product plate 201 to the cutting position of the plate cutting table 80 through the plate pushing plate 70 when it is detected that the semi-finished product plate 201 conveyed by the semi-finished product conveying line 50 reaches the transition plate 60. Specifically, the semi-finished product pushing control module comprises a plate pushing cylinder 3 and a fifth sensor which are electrically connected, the plate pushing cylinder 3 is fixedly arranged above the semi-finished product pushing line 50 and fixedly connected with a fixing portion 71 of the plate pushing plate 70, the fifth sensor is arranged on the transition plate 60 and used for detecting whether the semi-finished product plate 201 reaches the transition plate 60 or not, and when the semi-finished product plate 201 is detected to reach the transition plate 60, a control signal is sent to the plate pushing cylinder 3 so that the plate pushing cylinder 3 pushes the plate pushing plate 70 to move towards the transition plate 60, and the semi-finished product plate 201 is pushed to the cutting position of the plate cutting table 80 through the plate pushing plate 70. The fifth sensor may be a contact switch.
The plate dividing control module is connected with the dividing cutter 90, and is used for dropping the dividing cutter 90 to divide the semi-finished plate 201 when detecting that the semi-finished plate 201 reaches the dividing position. Specifically, the plate dividing control module includes a dividing driver 4 and a sixth sensor electrically connected to each other, the dividing tool 90 is fixedly disposed at the bottom of the dividing driver 4, and the sixth sensor is disposed on the fixed support plate 82 and located in the receiving hole 84. The sixth sensor is configured to detect that the semifinished sheet 201 reaches the dividing position, and when detecting that the semifinished sheet 201 reaches the dividing position, send control to the dividing cutter 90 so that the dividing driver 4 drives the dividing cutter 90 to fall down, thereby completing the sheet division. The sixth sensor may be an infrared sensor or a touch sensor, and the division driver 4 may be an air cylinder.
The finished product pushing control module is connected to the finished product pushing plate 100, and is configured to push the first finished product sheet 2011, which is located on the floating support plate 81, out of the sheet material dividing table 80 through the finished product pushing plate 100 when it is detected that the dividing cutter 90 returns to the initial position. Specifically, the finished product pushing control module comprises a finished product pushing cylinder 5 and a seventh sensor which are electrically connected, the finished product pushing cylinder 5 is fixedly connected with the finished product pushing plate 100, and the seventh sensor is arranged on the outer side wall of the dividing driver 4. The seventh sensor is configured to detect whether the cutting tool 90 returns to the initial position, and when detecting that the cutting tool 90 returns to the initial position, send a control signal to the finished product pushing cylinder 5, so that the finished product pushing cylinder 5 pushes the finished product pushing plate 100 to move toward the floating support plate 81, so as to push the first finished product plate 2011, which is located on the floating support plate 81, out of the plate dividing table 80 through the finished product pushing plate 100. The seventh sensor may be a travel switch, a contact switch, or a proximity sensor.
the finished product pushing control module is connected to the finished product pushing plate 110, and is configured to push the second finished product plate 2012 in the receiving hole 84 out onto the floating support plate 81 through the finished product pushing plate 110 when it is detected that the finished product pushing plate 100 is restored to the initial position. Specifically, finished product propelling movement control module includes finished product propelling movement cylinder 6, eighth sensor and ninth sensor, finished product propelling movement cylinder 6 with finished product pushing plate 110 is kept away from the one end of accepting hole 84 is connected, the eighth sensor is located on locating plate 83, and with finished product propelling movement cylinder 6 electric connection, the ninth sensor set up in fixed on the mount of finished product propelling movement cylinder 6, and with finished product propelling movement cylinder 5 electric connection. The eighth sensor is configured to detect whether the finished product pushing plate 100 is restored to the initial position, and when detecting that the finished product pushing plate 100 is restored to the initial position, send a control signal to the finished product pushing cylinder 6, so that the finished product pushing cylinder 6 pushes the finished product pushing plate 110 to move toward the floating support plate 81, so as to push the second finished product plate 2012 in the accommodating hole 84 out of the floating support plate 81 through the finished product pushing plate 110. The ninth sensor is configured to detect whether the finished product pushing plate 110 is restored to an initial position, and when detecting that the finished product pushing plate 110 is restored to the initial position, send a control signal to the finished product pushing cylinder 5, so that the finished product pushing cylinder 5 pushes the finished product pushing plate 100 to move toward the floating support plate 81, so as to push the second finished product plate 2012 (pushed by the finished product pushing plate 110) located on the floating support plate 81 out of the plate dividing table 80 through the finished product pushing plate 100. The eighth sensor and the ninth sensor may be both infrared sensors or travel switches.
The plate pushing control module is connected to the plate pushing plate 120, and configured to push the remaining plates to be cut to the cutting position of the plate cutting table 20 through the plate pushing plate 120 when the plate 200 to be cut is detected on the plate conveying line 10. Specifically, the plate pushing control module includes a tenth sensor and a plate pushing cylinder 7 electrically connected to the first sensor, and the plate pushing cylinder 7 is fixedly disposed above the plate conveying line 10 and connected to the fixing portion of the plate pushing plate 120. When the first sensor stops sensing that the sheet material 200 to be cut is too short, the sheet material conveying line 10 cannot directly convey the sheet material 200 to be cut to the cutting position, and at this time, the first sensor sends a control signal to the sheet material pushing cylinder 7, so that the sheet material pushing cylinder 7 pushes the sheet material pushing plate 120 to move toward the cutting position, so as to push the remaining sheet materials to be cut to the cutting position of the sheet material cutting table 20 through the sheet material pushing plate 120. The tenth sensor is disposed on the plate conveying line 10, and is electrically connected to the cutting driver 1, and is configured to detect whether the plate pushing plate 120 is restored to the initial position, and when detecting that the plate pushing plate 120 is restored to the initial position, send a control signal to the cutting driver 1, so that the cutting driver 1 drives the cutting tool assembly 30 to fall down, and complete cutting of the remaining plates to be cut.
The tailing pushing control module is connected to the tailing pushing plate 130, and is configured to push the tailing on the plate cutting table 20 out of the plate cutting table 20 through the tailing pushing plate 130 when it is detected that the plate pushing plate 120 and the cutting tool assembly 30 both return to their initial positions. Specifically, the tailing pushing control module includes a tailing pushing cylinder 8, the tailing pushing cylinder 8 is electrically connected to the first sensor and the tenth sensor, respectively, when the tenth sensor detects that the tailing pushing plate 130 is restored to the initial position, the tenth sensor sends a control signal to the tailing pushing cylinder 8, then when the first sensor detects that the cutting tool assembly 30 is restored to the initial position, the cutting tool assembly 30 finishes cutting the remaining plate to be cut, the remaining plate that is not cut is the tailing, at this time, the first sensor also sends a control signal to the tailing pushing cylinder 8, and under the combined action of the control signals sent by the tenth sensor and the first sensor, the tailing pushing cylinder 8 drives the tailing pushing plate 130 to move towards the plate cutting table 20, to push the tailings out of the plate stock severing station 20 by the tailings push plate 130.
it should be noted that, the positions and the varieties of the first sensor, the second sensor, the third sensor, the fourth sensor, the fifth sensor, the sixth sensor, the seventh sensor, the eighth sensor, the ninth sensor and the tenth sensor are not limited to those provided in this embodiment, and in other embodiments, the positions and the varieties may be selected according to actual situations and actual requirements.
Accordingly, the present invention further provides an automatic conveying and processing method for sheet materials, referring to fig. 6, which is a flowchart illustrating the automatic conveying and processing method for sheet materials according to the first embodiment of the present invention, including steps S01 to S08.
and step S01, when the plate to be cut is detected to be placed on the plate conveying line, conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line.
And step S02, stopping the plate conveying line and dropping the cutting tool assembly to cut the plate to be cut when the plate to be cut reaches the cutting position is detected.
and step S03, when the cutting tool assembly is detected to be restored to the initial position, transferring the cut semi-finished plate to the semi-finished product conveying line from the plate cutting table through the transfer arm, and starting the plate conveying line.
And step S04, when the semi-finished product plate conveyed by the semi-finished product conveying line reaches the transition plate, pushing the semi-finished product plate to the cutting position of the plate cutting table through the plate pushing plate.
And step S05, when it is detected that the semifinished sheet reaches the dividing position, dropping the dividing cutter to divide the semifinished sheet.
And step S06, when the cutting tool is detected to return to the initial position, the first cut finished plate on the floating support plate is pushed out from the plate cutting table by the finished product pushing plate.
and step S07, when the finished product pushing plate is detected to return to the initial position, pushing the second cut finished product plate in the containing hole to the floating support plate through the finished product pushing plate.
And step S08, when the finished product pushing plate is detected to be restored to the initial position, pushing the second finished product plate on the floating support plate out of the plate dividing table through the finished product pushing plate.
further, in this embodiment, the automatic conveying and processing method for a plate further includes:
And step S11, when the plate to be cut is detected on the plate conveying line, pushing the rest plate to be cut to the cutting position through the plate pushing plate.
And step S12, when the plate pushing plate is detected to be restored to the initial position, dropping the cutting tool assembly to cut the remaining plate to be cut.
And step S13, when the plate pushing plate and the cutting tool assembly are detected to be restored to the respective initial positions, pushing the tailings on the plate cutting table out of the plate cutting table through the tailing pushing plate.
In summary, in the method and apparatus for automatically conveying and processing a plate material according to the above embodiments of the present invention, an operator only needs to place the plate material 200 to be cut on the plate material conveying line 10, and then the plate material conveying line 10 automatically conveys the plate material 200 to be cut to the cutting position of the plate material cutting table 20, and when the plate material 200 to be cut reaches the cutting position, the plate material 200 to be cut is automatically cut, and when the plate material is cut once, the cut-off semi-finished plate material 201 can be automatically transferred from the plate material cutting table 20 to the semi-finished product conveying line by the rotating arm, and the semi-finished product conveying line automatically conveys the semi-finished plate material 201 to the transition plate, and when the semi-finished plate material 201 reaches the transition plate, the semi-finished plate material 201 can be automatically pushed to the cutting position by the plate material pushing plate, when the semi-finished plate 201 reaches the cutting position, the cutting function of the semi-finished plate 201 can be automatically completed, and the cut finished plate can be automatically pushed out from the plate cutting table by the finished product pushing plate 100 and the finished product pushing plate 110. Therefore, the automatic plate conveying and processing method and the automatic plate conveying and processing equipment are used for processing the whole plate in a full-automatic mode, the work efficiency and the production efficiency are improved, the operation danger and the labor intensity are reduced, meanwhile, as the control and driving elements adopted by the automatic plate conveying and processing method and the automatic plate conveying and processing equipment are simple, compared with a robot, the cost is greatly reduced, and meanwhile, the maintenance and the repair of the whole equipment are simple.
Referring to fig. 7 to 8, an automatic plate conveying apparatus according to a second embodiment of the present invention is shown, in which the automatic plate conveying and processing apparatus of the present embodiment is substantially the same as the automatic plate conveying and processing apparatus of the first embodiment, except that:
The automatic plate conveying and processing equipment further comprises a tailing conveying line 170 and a plate storage rack 180. One end of the tailing conveying line 170 is connected to the first base 140, and is used for conveying the tailing pushed by the tailing pushing plate 130. The plate storage rack 180 is arranged on one side of the plate conveying line 10, the top of the plate storage rack 180 faces the plate conveying line 10, the plate storage rack 180 is used for stacking plates 200 to be cut off, and when the plates 200 to be cut off are placed on the plate conveying line 10, the plates 200 to be cut off can be hooked on the plate storage rack 180 to be pulled down by hooking the plate storage rack in a manner of hooking and pulling.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (6)
1. An automatic plate conveying and processing method is applied to automatic plate conveying and processing equipment and is characterized in that the automatic plate conveying and processing equipment comprises a plate conveying line, a plate cutting table, a semi-finished product conveying line, a cutting tool assembly and a transferring arm, the plate conveying line, the plate cutting table and the semi-finished product conveying line are sequentially arranged, the cutting tool assembly is arranged above the plate cutting table, the transferring arm is arranged on one side of the plate cutting table, the automatic plate conveying and processing equipment further comprises a plate dividing table, a transition plate, a cutting tool and a plate pushing plate, the semi-finished product conveying line, the transition plate and the plate dividing table are sequentially arranged, the cutting tool is arranged above the plate dividing table, the plate pushing plate is arranged above the semi-finished product conveying line and is close to the transition plate, the automatic conveying and processing equipment for the plates further comprises a finished product pushing plate and a finished product pushing plate, the plate dividing table comprises a floating support plate, a fixed support plate and a positioning plate, the transition plate, the floating support plate, the fixed support plate and the finished product pushing plate are sequentially arranged, the positioning plate is fixedly arranged at the top of the fixed support plate and forms an accommodating hole with the fixed support plate, when the semi-finished plate is located at the dividing position, the semi-finished plate is located at the top of the floating support plate and the fixed support plate, and one end of the semi-finished plate is accommodated in the accommodating hole, and the automatic conveying and processing method for the plates comprises the following steps:
When the plate to be cut is detected to be placed on the plate conveying line, conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line;
When the plate to be cut is detected to reach the cutting position, stopping the plate conveying line, and dropping the cutting tool assembly to cut the plate to be cut;
When the cutting tool assembly is detected to be restored to the initial position, transferring the cut semi-finished product plate from the plate cutting table to the semi-finished product conveying line through the transfer arm, and starting the plate conveying line;
When the semi-finished product conveying line is detected to convey the semi-finished product plates to the transition plate, the semi-finished product plates are pushed to the cutting positions of the plate cutting table through the plate pushing plate;
When the semi-finished plate is detected to reach the dividing position, the dividing cutter is dropped down to divide the semi-finished plate;
When the cutting tool is detected to return to the initial position, pushing the first cut finished plate on the floating support plate out of the plate cutting table through the finished product pushing plate;
When the finished product pushing plate is detected to be restored to the initial position, the second cut finished product plate in the containing hole is pushed out to the floating supporting plate through the finished product pushing plate;
And when the finished product pushing plate is detected to be restored to the initial position, pushing the second finished product plate positioned on the floating support plate out of the plate dividing table through the finished product pushing plate.
2. the automatic conveying and processing method for plates according to claim 1, wherein the automatic conveying and processing equipment for plates further comprises a plate pushing plate, the plate pushing plate is arranged above the plate conveying line and close to the plate cutting table, and the automatic conveying and processing method for plates further comprises:
When the plate to be cut is detected on the plate conveying line, pushing the rest of the plate to be cut to the cutting position through the plate pushing plate;
And when the plate pushing plate is detected to be restored to the initial position, dropping the cutting tool assembly to cut the remaining plate to be cut.
3. the automatic plate conveying and processing method according to claim 2, further comprising a tailing ejector plate located at one side of the plate cutting table, and after the step of dropping the cutting tool assembly to cut the remaining plate to be cut when it is detected that the plate pusher plate is restored to an initial position, the automatic plate conveying and processing method further comprises:
And when the plate pushing plate and the cutting tool assembly are detected to be restored to the respective initial positions, pushing the tailings on the plate cutting table out of the plate cutting table through the tailing pushing plate.
4. the automatic plate conveying and processing equipment is characterized by comprising a plate conveying line, a plate cutting table, a semi-finished product conveying line, a cutting tool assembly and a transferring arm, wherein the plate conveying line, the plate cutting table and the semi-finished product conveying line are sequentially arranged, the cutting tool assembly is arranged above the plate cutting table, the transferring arm is arranged on one side of the plate cutting table, the automatic plate conveying and processing equipment further comprises a plate dividing table, a transition plate, a cutting tool and a plate pushing plate, the semi-finished product conveying line, the transition plate and the plate dividing table are sequentially arranged, the cutting tool is arranged above the plate dividing table, the plate pushing plate is arranged above the semi-finished product conveying line and is close to the transition plate, and the automatic plate conveying and processing equipment further comprises a finished product pushing plate and a finished product pushing plate, the panel rounding table includes floating support plate, fixed stay board and locating plate, cross the cab apron floating support plate fixed stay board reaches the finished product push plate arranges in proper order and arranges, the locating plate set firmly in fixed stay board's top, and with fixed stay board constitutes an accepting hole, work as the semi-manufactured goods panel is located when cutting apart on the position, the semi-manufactured goods panel is located floating support plate reaches fixed stay board's top, and one end accept in the accepting hole, panel automatic conveying processing equipment still includes a control system, control system includes:
The plate conveying control module is used for conveying the plate to be cut to the cutting position of the plate cutting table through the plate conveying line when the plate to be cut is detected to be placed on the plate conveying line;
The plate cutting control module is used for stopping the plate conveying line and dropping the cutting tool assembly to cut the plate to be cut when the plate to be cut is detected to reach the cutting position;
The semi-finished product transferring control module is used for transferring the semi-finished product plates cut off from the plate cutting table to the semi-finished product conveying line through the transferring arm and starting the plate conveying line when the cutting tool assembly is detected to be restored to the initial position;
The semi-finished product pushing control module is used for pushing the semi-finished product plate to the cutting position of the plate cutting table through the plate pushing plate when the semi-finished product plate conveyed by the semi-finished product conveying line reaches the transition plate;
the plate dividing control module is used for dropping the dividing cutter to divide the semi-finished plate when detecting that the semi-finished plate reaches the dividing position;
the finished product pushing control module is used for pushing the first finished product plate which is positioned on the floating support plate after being divided out from the plate dividing table through the finished product pushing plate when the dividing cutter is detected to be restored to the initial position;
The finished product pushing control module is used for pushing the second cut finished product plate in the containing hole to the floating support plate through the finished product pushing plate when the finished product pushing plate is detected to be restored to the initial position;
When the finished product pushing plate is detected to be restored to the initial position, the finished product pushing control module pushes the second finished product plate located on the floating support plate out of the plate dividing table through the finished product pushing plate.
5. the automatic conveying and processing equipment for plates as claimed in claim 4, further comprising a plate pushing plate disposed above the plate conveying line and near the plate cutting table, wherein the control system further comprises:
The plate pushing control module is used for pushing the rest plates to be cut to the cutting position through the plate pushing plate when the plates to be cut are detected on the plate conveying line;
When the plate pushing plate is detected to be restored to the initial position, the plate cutting control module drops the cutting tool assembly to cut the remaining plates to be cut.
6. the automatic conveying and processing equipment for plates according to claim 5, further comprising a tailing ejector plate located on one side of the plate cutting table, wherein the control system further comprises:
and the tailing pushing control module is used for pushing the tailing on the plate cutting-off table out of the plate cutting-off table through the tailing pushing plate when the plate pushing plate and the cutting tool assembly are detected to be restored to the respective initial positions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710399123.0A CN107234162B (en) | 2017-05-31 | 2017-05-31 | Automatic conveying and processing method and equipment for plates |
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| CN201710399123.0A CN107234162B (en) | 2017-05-31 | 2017-05-31 | Automatic conveying and processing method and equipment for plates |
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| CN107234162A CN107234162A (en) | 2017-10-10 |
| CN107234162B true CN107234162B (en) | 2019-12-10 |
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| CN107234162A (en) | 2017-10-10 |
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Effective date of registration: 20191118 Address after: 330100 Jiangxi city in Nanchang Province, the new County Changleng Industrial Zone (two) Huang Xi Road North Applicant after: JIANGXI YUANCHENG AUTOMOBILE TECHNOLOGY CO., LTD. Address before: 330100 Jiangxi city of Nanchang province of new No. 168 Changleng Town Industrial Park Wangcheng district mayor Huang Xi Road Building 2 Applicant before: Jiangxi yuan Geng agricultural machinery Limited by Share Ltd |
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