CN106695011B - A kind of cutting method of plank - Google Patents
A kind of cutting method of plank Download PDFInfo
- Publication number
- CN106695011B CN106695011B CN201710028127.8A CN201710028127A CN106695011B CN 106695011 B CN106695011 B CN 106695011B CN 201710028127 A CN201710028127 A CN 201710028127A CN 106695011 B CN106695011 B CN 106695011B
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- CN
- China
- Prior art keywords
- plank
- snap
- plate
- roller
- automatic
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15053—Microcontroller
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control Of Conveyors (AREA)
- Controlling Sheets Or Webs (AREA)
Abstract
The present invention relates to a kind of cutting methods of plank, and in particular to a kind of application method of the diced system of plank.This cutting method is automatically participated in without artificial, can be longitudinally cutting from turn after completion transverse cuts, and automatic snap all around and edge sealing are packaged.The present invention is automatically finished plate cutting work, effectively overcomes artificial participation excessive so that the deviation of cutting board dimension is too big, qualification rate is low, the lower problem of input and output rate.
Description
Technical field
The present invention relates to a kind of cutting methods of plank.
Background technology
In plank process of manufacture, it is always necessary to by the size that plate cutting is needs, therefore during plate cutting
Specific cutting method is very important.
During present sheet cutting machine cutting plank, there are many human factor, such as the size between manual adjustment saw blade, i.e.,
When adjusting saw plate size, it is necessary to the screw of the motor lower margin fixed plate with saw blade come loose, then according to saw plate
It is required that size motor lower margin fixed plate is gently pounded with hammer, until suitable dimension, tighten fixed screw.This need of work is very long
It is needed manually into successive step when completing, and changing plate cutting direction.It is artificial to participate in excessive so that cutting the inclined of board dimension
Difference is too big, and qualification rate is low, and input and output rate is lower.
Invention content
The object of the present invention is to provide a kind of cutting methods of plank, and automatic control is controlled by PLC programmable controller
System, reduces artificial participation.
A kind of cutting method of plank provided by the invention, includes the following steps：
A, whether there is plank on automatic charging device detection charging roller and feeding snap device, if without plank, open
Move the automatic charging device automatic feed plank；
B, after plank enters the charging roller and feeding snap device, plank carries out positioning and snap processing automatically；
C, No. 1 slabber automatically detects on the charging roller and feeding snap device plank snap in designated position
On, and without plank on No. 1 ejecting plate roller-way, the charging roller and feeding snap device are sent out into plate order into plate to institute
No. 1 slabber is stated, No. 1 slabber starts saw plate, is then communicated to above No. 1 ejecting plate roller-way；
D, it detects on No. 2 ejecting plate roller-ways without plank, when having plank above No. 1 ejecting plate roller-way, by No. 1 plate discharging roller
Plank is transferred to the designated position of No. 2 ejecting plate roller-ways above road；
E, when No. 2 slabbers of detection and No. 3 ejecting plate roller-ways all do not have plank, synchronous plate feeding device starts, will be at described No. 2
Lateral plank is vertically pushed into No. 2 slabbers above ejecting plate roller-way, carries out vertical saw for the fritter plank of specified size, then
Fritter plank enters No. 3 plate discharging roller roads designated position.
Preferably, the step A includes：
The first step, automatic riser hold up plank；
Plank is pushed into charging pressure roller, is conveyed by upper plate roller-way by second step, automatic charging push plate device.
Preferably, the step C and E steps further include that dust collection device is collected the dust during saw plate.
Preferably, further include the method for the automatic progress of snap device all around snap, step is：
The first step, it is automatic to detect on automatic snap device all around without plank；
Second step, the plank after cutting are transported to snap platform, and the neat push plate side of side backup of lateral thruster rack support pushes away
Plank keeps plank horizontal direction smooth with other end snap stop collective effect；
Third walks, and the driving snap platform rotary teeth wheel rotation of platform electric rotating machine is to drive below snap platform by snap
The snap platform rotary teeth wheel rotation of platform rotary frame support can be such that snap platform is rotated by 90 °, the plate on such snap platform
Material synchronous rotary 90 °；
4th step, the neat push plate side push pedal material of side backup keep plank smooth with other end snap stop collective effect；
5th step, detects whether above-mentioned plank completes snap automatically, and snap then carries out next step instruction；Non- snap, then
Again above-mentioned steps, if still non-snap, system automatic pause complete equipment sends out alarm, after waiting for personnel's processing, continues
It operates in next step.
Preferably, further include that automatic edge sealing packing apparatus packaging method is：
The first step is detected without plank on automatic edge sealing packing apparatus, and the automatic snap device all around is
When waiting for lower step instruction through completing snap action, system is given being instructed into plate for the automatic edge sealing packing apparatus automatically；
Second step, the fritter plank that snap is completed are conveyed through transmission roller channel, reach upper plastic packaging film device automatically be plank from
It is dynamic to wrap plastic packaging film；
Third walks, and upper plastic packaging film is packaged the shrinkage apparatus that the plank finished enters automatic edge sealing packing apparatus, to above-mentioned packet
The fritter plank of upper plastic packaging film carries out pyrocondensation；
4th step, above-mentioned plank transmit out automatic edge sealing packing apparatus by transmission roller channel, and entire production process is completed.
The beneficial effects of the invention are as follows：Complete equipment is controlled by PLC programmable controller, automation mechanized operation.It produced
Manpower intervention is needed in addition to excluding alarm failure in journey, remaining process is intervened without personnel, and plank is made accurately to cut, and it is qualified to improve
Rate and input and output rate.
Description of the drawings
Fig. 1 is the structural schematic diagram for the system for realizing this method；
Fig. 2 is automatic charging device structural schematic diagram in the system for realize this method；
Fig. 3 is that No. 2 ejecting plate roller-ways 5 show with 6 specific set-up mode structure of synchronous plate feeding device in the system for realize this method
It is intended to；
Fig. 4 is automatic snap apparatus structure schematic diagram all around in the system for realize this method；
Fig. 5 is automatic edge sealing packing apparatus structural schematic diagram in the system for realize this method；
Fig. 6 is that location A places upper plastic packaging film apparatus structure schematic diagram automatically in Fig. 5.
Specific implementation mode
In order to make the technical means, creative features, achievable purpose and effectiveness of the present apparatus be easy to understand, with reference to tool
Body illustrates, and is described in detail.
Realize a kind of system of the invention diced system of plank as shown in Fig. 1, including：Automatic charging unit I, first
Saw plate transmission unit II, plate unit III, the second saw plate transmission unit IV and post-processing unit V are sent.Automatic charging unit I packets
Include automatic charging device 1, charging roller and feeding snap device 2；First saw plate transmission unit II includes No. 1 slabber 3,1
Ejecting plate roller-way 4；It includes No. 2 ejecting plate roller-ways 5 to send plate unit III, and with synchronous plate feeding device 6, the second saw plate transmission unit IV includes 2
Number slabber 7 and No. 3 ejecting plate roller-ways 8.Post-processing unit V includes that automatic snap device 9 all around and automatic edge sealing are packaged
Device 10, this diced system further include dust collection device 11.
Using the plate cutting method of diced system, include the following steps：
A, automatic charging device detects on the charging roller and feeding snap device whether have plank, if without plate
Material starts automatic charging device automatic feed plank；
B, after plank enters the charging roller and feeding snap device, plank carries out positioning and snap processing automatically；
C, No. 1 slabber automatically detects on the charging roller and feeding snap device plank snap in designated position
On, and without plank on No. 1 ejecting plate roller-way, feed plank order, institute are sent out to the charging roller and feeding snap device
Charging roller and feeding snap device are stated into plate, No. 1 slabber starts saw plate, is transferred to above No. 1 ejecting plate roller-way；
D, it detects on No. 2 ejecting plate roller-ways and detects no plank in detection device, have plank above No. 1 ejecting plate roller-way
When, No. 1 ejecting plate roller-way top panel material is transferred to designated position on No. 2 ejecting plate roller-ways；
When E, detecting that No. 2 slabbers and No. 3 ejecting plate roller-ways all do not have plank, synchronous plate feeding device starts, will be described 2
Lateral plank above number ejecting plate roller-way is vertically pushed into No. 2 slabbers, carries out vertical saw as the fritter plank of specified size,
Then fritter plank enters No. 3 plate discharging roller roads designated position.
Automatic charging device 1 includes as shown in Fig. 2：Automatic charging push plate device 1-1 feeds pressure roller 1-2, upper plate roller-way
1-3, automatic riser 1-4.Specifically charging method is：When automatic charging device 1 starts, automatic riser 1-4 holds up plate
Plank 12 is pushed into charging pressure roller 1-2, upper plate roller-way 1-3 and is responsible for conveying by material 12, automatic charging push plate device 1-1.
When system detects that the plank on charging roller and feeding snap device 2 is completed in the detection device of No. 1 slabber 3
Snap act and charging roller and feeding snap device 2 on designated position on when, and do not have on No. 1 ejecting plate roller-way 4
When any plank, No. 1 slabber 3 sends out feed plank order, charging roller and feeding to charging roller and feeding snap device 2
Snap device 2 starts for plank to be sawn into lateral two panels into plate, No. 1 slabber 3, is transferred to above No. 1 ejecting plate roller-way 4, saw plate
Dust in the process is put away automatically by dust collection device 11, improves working environment quality.
There is two panels above no plank and No. 1 ejecting plate roller-way 4 when system detects on No. 2 ejecting plate roller-ways 5 in detection device
When plank, No. 1 ejecting plate roller-way 4 is had plank to be transferred to above No. 2 ejecting plate roller-ways 5 by system above automatically, waits for No. 2 ejecting plate roller-ways
Detection device above 5 all detects that plank reaches designated position, and No. 2 slabbers 7 and No. 3 ejecting plate roller-ways 8 all do not have
When plank, as attached drawing 3 provides No. 2 ejecting plate roller-ways 5 and 6 specific set-up mode of synchronous plate feeding device.The synchronous setting of plate feeding device 6 exists
Above No. 2 ejecting plate roller-ways 5, after plank is transported on ejecting plate roller-way 5, synchronous plate feeding device 6 comes above No. 2 ejecting plate roller-ways 5
Laterally two sheet materials vertically push-in No. 2 slabbers 7, carry out vertical saw plate, plank be sawn into the fritter plank of specified size, etc.
It waits for following process, specifies the fritter plank of size to enter No. 3 ejecting plate roller-ways 8 at this time, when the fritter plank of No. 3 ejecting plate roller-ways 8 reaches
System command is walked under will be waited for when designated position and quantity.
Automatic snap device 9 all around includes as shown in Fig. 4：Snap stop 9-1, snap platform rotate gear 9-2,
Snap platform 9-3, snap platform arc-shaped rack 9-4, side backup neat cylinder 9-5, platform electric rotating machine 9-6, the rotation of snap platform
Make a connection frame 9-7, lateral thruster rack 9-8, the neat push plate 9-9 of side backup.Snap method is：When system is in snap all around automatically
When detecting no plank work on device 9, first, the plank after cutting is transported to snap platform 9-3, lateral thruster rack 9-8
The neat push plate 9-9 side push pedal materials of side backup of support keep plank horizontal direction smooth with other end snap stop 9-1 collective effects；
Then, platform electric rotating machine 9-6 drives the rotation gear 9-2 rotations of snap platform to drive below snap platform 9-3 by snap
The snap platform rotation gear 9-2 rotations of platform rotary frame 9-7 supports can be such that snap platform 9-3 is rotated by 90 °, so by flushing
Plank on platform 9-3 also has rotated 90 °；The most rear side neat push plate 9-9 side push pedal materials of backup, it is common with other end snap stop 9-1
Effect keeps plank smooth, and such plank four direction is all able to neatly.System can detect whether above-mentioned plank completes snap, lean on
Qi Ze carries out next step instruction；Non- snap, then above-mentioned steps again, if still non-snap, system automatic pause complete equipment,
Alarm is sent out, after waiting for personnel's processing, continues to operate in next step.
Automatic edge sealing packing apparatus 10 includes as illustrated in Figures 5 and 6：Automatic edge sealing packing apparatus rack 10-1 is packaged pyrocondensation
Device 10-2, transmission roller channel 10-3, automatic upper plastic packaging film device 10-4.It is provided with and beats on automatic edge sealing packing apparatus rack 10-1
Packet shrinkage apparatus 10-2 and transmission roller channel 10-3, while upper plastic packaging film device 10-4 automatically being installed.
Edge sealing packaging method is：When system detects no plank on automatic edge sealing packing apparatus 10, automatically all around
When snap device 9 has completed snap action and waits for lower step instruction, system be given automatically automatic edge sealing packing apparatus 10 into
Plate instructs.Plank after snap under transmission roller channel 10-3 transmission, first pass around automatically upper plastic packaging film device 10-4 to plank into
Plastic packaging film on row then proceedes to be transmitted to the fritter plank progress pyrocondensation that packing shrinkage apparatus 10-2 carries out plastic packaging film, pyrocondensation
It finishes, above-mentioned plank transmits out automatic edge sealing packing apparatus 10, and entire production process is completed.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of cutting method of plank, which is characterized in that include the following steps：
A, whether there is plank on automatic charging device detection charging roller and feeding snap device, if without plank, start institute
State automatic charging device automatic feed plank；
B, after plank enters the charging roller and feeding snap device, plank carries out positioning and snap processing automatically；
C, No. 1 slabber automatically detects on the charging roller and feeding snap device plank snap on designated position,
And the charging roller and feeding snap device are sent out and sawed into plate order into plate to described No. 1 without plank on No. 1 ejecting plate roller-way
Trigger, No. 1 slabber start saw plate, are then communicated to above No. 1 ejecting plate roller-way；
D, it detects on No. 2 ejecting plate roller-ways without plank, it, will be on No. 1 ejecting plate roller-way when having plank above No. 1 ejecting plate roller-way
Panel material is transferred to the designated position of No. 2 ejecting plate roller-ways；
E, when No. 2 slabbers of detection and No. 3 ejecting plate roller-ways all do not have plank, synchronous plate feeding device starts, will be in No. 2 ejecting plates
Lateral plank is vertically pushed into No. 2 slabbers above roller-way, carries out the fritter plank that vertical saw is specified size, then fritter
Plank enters No. 3 plate discharging roller roads designated position.
2. plate cutting method as described in claim 1, which is characterized in that the step A includes：
The first step, automatic riser hold up plank；
Plank is pushed into charging pressure roller, is conveyed by upper plate roller-way by second step, automatic charging push plate device, wherein it is described it is automatic on
Expect that device includes automatic charging push plate device.
3. plate cutting method as described in claim 1, which is characterized in that the step C and E steps further include dust collection device
Dust during saw plate is collected.
4. plate cutting method as described in claim 1, which is characterized in that further include before being carried out automatically to the plank after cutting
The method that snap device in left and right carries out snap afterwards, step are：
The first step, it is automatic to detect on automatic snap device all around without plank；
Second step, the plank after cutting are transported to snap platform, the neat push plate side push pedal material of side backup of lateral thruster rack support,
Keep plank horizontal direction smooth with other end snap stop collective effect；
Third walks, and platform electric rotating machine drives the rotary teeth wheel rotation of snap platform, to make snap platform be rotated by 90 °, so
90 ° of plank synchronous rotary on snap platform；
4th step, the neat push plate side push pedal material of side backup keep plank smooth with other end snap stop collective effect；
5th step, detects whether above-mentioned plank completes snap automatically, and snap then carries out next step instruction；Non- snap, then again
Above-mentioned steps, if still non-snap, system automatic pause complete equipment sends out alarm, after waiting for personnel's processing, continues next
Step operation.
5. the cutting method of the plank as described in claim 1-4 any one, which is characterized in that further include plank automatic edge sealing
Packing apparatus packaging method is：
The first step is detected without plank on automatic edge sealing packing apparatus, and the automatic snap device all around is complete
When waiting for lower step instruction at snap action, system is given being instructed into plate for the automatic edge sealing packing apparatus automatically；
Second step, the fritter plank that snap is completed are conveyed through transmission roller channel, and it is that plank wraps automatically to reach upper plastic packaging film device automatically
Upper plastic packaging film；
Third walks, and upper plastic packaging film is packaged the shrinkage apparatus that the plank finished enters automatic edge sealing packing apparatus, and modeling is wrapped to above-mentioned
The fritter plank of sealer carries out pyrocondensation；
4th step, above-mentioned plank transmit out automatic edge sealing packing apparatus by transmission roller channel, and entire production process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710028127.8A CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710028127.8A CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106695011A CN106695011A (en) | 2017-05-24 |
| CN106695011B true CN106695011B (en) | 2018-09-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710028127.8A Active CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
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| Country | Link |
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| CN (1) | CN106695011B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234162B (en) * | 2017-05-31 | 2019-12-10 | 江西远成汽车技术股份有限公司 | Automatic conveying and processing method and equipment for plates |
| CN109333848B (en) * | 2018-09-28 | 2020-10-09 | 芜湖华宇彩晶科技有限公司 | Workbench rotating mechanism for cutting machine |
| CN112411777B (en) * | 2020-11-25 | 2021-12-28 | 浙江大亚节能科技有限公司 | Manufacturing method of heat-preservation rock wool board |
| CN116395191B (en) * | 2023-05-26 | 2023-08-29 | 常州浩瀚万康纳米材料有限公司 | Conveying and boxing system for EVA plastic suction plate of automobile |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0647732A (en) * | 1992-07-15 | 1994-02-22 | Oomiya Kogyo Kk | Method for controlling rotary blade of stone cutting machine |
| EP1543928A1 (en) * | 2003-12-18 | 2005-06-22 | Arci Rhone Alpes Ateliers de Reparations et de Constructions Industrielles | Device and process for aligning and cutting logs |
| CN101811329A (en) * | 2009-02-25 | 2010-08-25 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN103537759A (en) * | 2013-10-16 | 2014-01-29 | 无锡申宝汽车钢管有限公司 | Accurate-cutting adjusting tool for circular sawing machine |
| CN104057541A (en) * | 2013-03-18 | 2014-09-24 | 太仓北新建材有限公司 | Plate cutting system |
-
2017
- 2017-01-13 CN CN201710028127.8A patent/CN106695011B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0647732A (en) * | 1992-07-15 | 1994-02-22 | Oomiya Kogyo Kk | Method for controlling rotary blade of stone cutting machine |
| EP1543928A1 (en) * | 2003-12-18 | 2005-06-22 | Arci Rhone Alpes Ateliers de Reparations et de Constructions Industrielles | Device and process for aligning and cutting logs |
| CN101811329A (en) * | 2009-02-25 | 2010-08-25 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN104057541A (en) * | 2013-03-18 | 2014-09-24 | 太仓北新建材有限公司 | Plate cutting system |
| CN103537759A (en) * | 2013-10-16 | 2014-01-29 | 无锡申宝汽车钢管有限公司 | Accurate-cutting adjusting tool for circular sawing machine |
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| CN106695011A (en) | 2017-05-24 |
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Effective date of registration: 20230324 Address after: 714000 Nanbei street, Zhuangli Town, Fuping County, Weinan City, Shaanxi Province Patentee after: Beixin building materials (Shaanxi) Co.,Ltd. Address before: 100037 No.11, Sanlihe Road, Haidian District, Beijing Patentee before: BEIJING NEW BUILDING MATERIALS PLC |
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