CN106695011A - Cutting method of plates - Google Patents
Cutting method of plates Download PDFInfo
- Publication number
- CN106695011A CN106695011A CN201710028127.8A CN201710028127A CN106695011A CN 106695011 A CN106695011 A CN 106695011A CN 201710028127 A CN201710028127 A CN 201710028127A CN 106695011 A CN106695011 A CN 106695011A
- Authority
- CN
- China
- Prior art keywords
- sheet material
- snap
- roller
- plate
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15053—Microcontroller
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control Of Conveyors (AREA)
- Controlling Sheets Or Webs (AREA)
Abstract
The invention relates to a cutting method of plates, in particular to a using method of a cutting system of plates. According to the cutting method, the process is fully automatic and manual operation is not needed; transverse cutting can be automatically switched to longitudinal cutting after the transverse cutting ends; and alignment of front and back as well as left and right, edge banding and packaging are automatically performed. Through the adoption of the cutting method provided by the invention, the plate cutting work can be fully automatically completed, so that the problems that the size deviation of cut plates is too large, the percent of pass is low, and the input-output rate is low due to too much manual participation can be effectively solved.
Description
Technical field
The present invention relates to a kind of cutting method of sheet material.
Background technology
In sheet material process of manufacture, it is always necessary to be the size for needing by plate cutting, therefore during plate cutting
Specific cutting method is very much important.
During present sheet cutting machine cutting sheet material, human factor is a lot, such as the size between manual adjustment saw blade, i.e.,
When saw plate size is adjusted, it is necessary to the screw of the motor lower margin fixed plate with saw blade comes loose, then according to saw plate
It is required that size hammer gently pound motor lower margin fixed plate, until suitable dimension, tighten fixed screw.This need of work is very long
Need manually to enter successive step when completing, and changing plate cutting direction.It is artificial to participate in excessive so that cutting the inclined of board dimension
Difference is too big, and qualification rate is low, and input and output rate is lower.
The content of the invention
It is an object of the present invention to provide a kind of cutting method of sheet material, automatic control is controlled by PLC
System, reduces artificial participation.
A kind of cutting method of sheet material that the present invention is provided, comprises the following steps：
Whether there is sheet material on A, automatic charging device detection charging roller and feeding snap device, if without sheet material, opened
Move the automatic charging device automatic feed sheet material；
B, when sheet material enter the charging roller and feeding snap device after, sheet material carry out automatically positioning and snap treatment；
C, No. 1 slabber automatically detect on the charging roller and feeding snap device sheet material snap in specified location
On, and the charging roller and feeding snap device are sent into plate order and enter plate to institute without sheet material on No. 1 ejecting plate roller-way
No. 1 slabber is stated, No. 1 slabber starts saw plate, is then communicated to above No. 1 ejecting plate roller-way；
Without sheet material on D, No. 2 ejecting plate roller-ways of detection, when having sheet material above No. 1 ejecting plate roller-way, by No. 1 plate discharging roller
Sheet material is transferred to the specified location of No. 2 ejecting plate roller-ways above road；
When E, No. 2 slabbers of detection and No. 3 ejecting plate roller-ways all do not have sheet material, synchronous plate feeding device starts, will be at described No. 2
Horizontal sheet material vertically pushes No. 2 slabbers above ejecting plate roller-way, carries out vertical saw to specify the fritter sheet material of size, then
Fritter sheet material enters No. 3 plate discharging roller roads specified location.
Preferably, the step A includes：
The first step, automatic riser holds up sheet material；
Second step, automatic charging push plate device is conveyed sheet material push-in charging pressure roller by upper plate roller-way.
Preferably, the step C and E steps are also collected including dust collection device to the dust during saw plate.
Preferably, also including the method that all around snap device carries out snap automatically, step is：
The first step, automatic detection is automatically all around on snap device without sheet material；
Second step, the sheet material after cutting is transported to snap platform, and the neat push pedal side of side backup of lateral thruster frame support pushes away
Sheet material, makes sheet material horizontal direction smooth with other end snap stop collective effect；
3rd step, platform electric rotating machine drives snap platform swing pinion to rotate so as to drive snap platform lower section by snap
The snap platform swing pinion of platform rotary frame support is rotated and can be rotated by 90 ° snap platform, the plate on such snap platform
Material synchronous rotary 90 °；
4th step, the neat push pedal side push pedal material of side backup makes sheet material smooth with other end snap stop collective effect；
Whether the 5th step, the above-mentioned sheet material of automatic detection completes snap, and snap then carries out next step instruction；Non- snap, then
Again above-mentioned steps, if still non-snap, system automatic pause complete equipment sends alarm, after waiting personnel's treatment, continues
Next step is operated.
Preferably, also it is including automatic edge sealing packing apparatus packaging method：
The first step, detects without sheet material on automatic edge sealing packing apparatus, and the automatic snap device all around is
When waiting lower step instruction through completing snap action, what system was given the automatic edge sealing packing apparatus automatically enters plate instruction；
Second step, the fritter sheet material that snap is completed is conveyed through transmission roller channel, reach upper plastic packaging film device automatically be sheet material from
It is dynamic to wrap plastic packaging film；
3rd step, the sheet material that upper plastic packaging film packing is finished enters the shrinkage apparatus of automatic edge sealing packing apparatus, to above-mentioned bag
The fritter sheet material of upper plastic packaging film carries out pyrocondensation；
4th step, above-mentioned sheet material transmits out automatic edge sealing packing apparatus by transmission roller channel, and whole production process is completed.
The beneficial effects of the invention are as follows：Complete equipment is by PLC control, automation mechanized operation.Produced
Manpower intervention is needed except excluding alarm failure in journey, remaining process is intervened without personnel, sheet material is accurately cut, it is qualified to improve
Rate and input and output rate.
Brief description of the drawings
Fig. 1 is the structural representation of the system for realizing this method；
Fig. 2 is automatic charging device structural representation in the system for realize this method；
Fig. 3 is that No. 2 ejecting plate roller-ways 5 and the synchronous specific set-up mode structure of plate feeding device 6 are shown in the system for realize this method
It is intended to；
Fig. 4 is automatic snap apparatus structure schematic diagram all around in the system for realize this method；
Fig. 5 is automatic edge sealing packing apparatus structural representation in the system for realize this method；
Fig. 6 is the automatic upper plastic packaging film apparatus structure schematic diagram of location A placement in Fig. 5.
Specific embodiment
In order that the technological means of the present apparatus, creation characteristic, reached purpose and effect are easy to understand, with reference to tool
Body is illustrated, and is described in detail.
A kind of system of the invention diced system of sheet material as shown in Figure 1 is realized, including：Automatic charging unit I, first
Saw plate transmission unit II, send Slab element III, the second saw plate transmission unit IV and later stage processing unit V.Automatic charging unit I bags
Include automatic charging device 1, charging roller and feeding snap device 2；First saw plate transmission unit II includes No. 1 slabber 3,1
Ejecting plate roller-way 4；Sending Slab element III includes No. 2 ejecting plate roller-ways 5, and synchronous plate feeding device 6, and the second saw plate transmission unit IV includes 2
Number slabber 7 and No. 3 ejecting plate roller-ways 8.Later stage processing unit V includes that automatic snap device 9 all around and automatic edge sealing are packed
Device 10, this diced system also includes dust collection device 11.
Using the plate cutting method of diced system, comprise the following steps：
Whether A, automatic charging device detect on the charging roller and feeding snap device there is sheet material, if without plate
Material, starts automatic charging device automatic feed sheet material；
B, when sheet material enter the charging roller and feeding snap device after, sheet material carry out automatically positioning and snap treatment；
C, No. 1 slabber automatically detect on the charging roller and feeding snap device sheet material snap in specified location
On, and without sheet material on No. 1 ejecting plate roller-way, feed sheet material order, institute are sent to the charging roller and feeding snap device
State charging roller and feeding snap device enters plate, No. 1 slabber starts saw plate, is transferred to above No. 1 ejecting plate roller-way；
Detected without sheet material in detection means on D, No. 2 ejecting plate roller-ways of detection, have sheet material above No. 1 ejecting plate roller-way
When, No. 1 ejecting plate roller-way top panel material is transferred to specified location on No. 2 ejecting plate roller-ways；
E, detect No. 2 slabbers and when No. 3 ejecting plate roller-ways all do not have sheet material, synchronous plate feeding device starts, will be described 2
Horizontal sheet material above number ejecting plate roller-way vertically pushes No. 2 slabbers, carries out vertical saw to specify the fritter sheet material of size,
Then fritter sheet material enters No. 3 plate discharging roller roads specified location.
Automatic charging device 1 includes as shown in Figure 2：Automatic charging push plate device 1-1, feeds pressure roller 1-2, upper plate roller-way
1-3, automatic riser 1-4.Specifically charging method is：When automatic charging device 1 starts, automatic riser 1-4 holds up plate
Sheet material 12 is pushed charging pressure roller 1-2, upper plate roller-way 1-3 and is responsible for conveying by material 12, automatic charging push plate device 1-1.
When system is completed in the sheet material that the detection means of No. 1 slabber 3 is detected on charging roller and feeding snap device 2
Snap act and charging roller and feeding snap device 2 on specified location on when, and do not have on No. 1 ejecting plate roller-way 4
During any sheet material, No. 1 slabber 3 sends feed sheet material order, charging roller and feeding to charging roller and feeding snap device 2
Snap device 2 enters plate, and No. 1 slabber 3 starts the two panels for being open into slab saw, is transferred to above No. 1 ejecting plate roller-way 4, saw plate
During dust put away automatically by dust collection device 11, improve working environment quality.
When system is detected in detection means on No. 2 ejecting plate roller-ways 5 without having two panels above sheet material and No. 1 ejecting plate roller-way 4
During sheet material, No. 1 ejecting plate roller-way 4 is had sheet material to be transferred to above No. 2 ejecting plate roller-ways 5 by system above automatically, waits No. 2 ejecting plate roller-ways
Detection means above 5 all detects sheet material and reaches specified location, and No. 2 slabbers 7 and No. 3 ejecting plate roller-ways 8 all do not have
During sheet material, such as accompanying drawing 3 provides No. 2 ejecting plate roller-ways 5 and the specific set-up mode of synchronous plate feeding device 6.Synchronous plate feeding device 6 is arranged on
Above No. 2 ejecting plate roller-ways 5, after sheet material is transported on ejecting plate roller-way 5, synchronous plate feeding device 6 is come above No. 2 ejecting plate roller-ways 5
Laterally two sheet materials vertically push-in No. 2 slabbers 7, carry out vertical saw plate, sheet material is sawn into the fritter sheet material of specified size, etc.
Following process is treated, now specifies the fritter sheet material of size to enter No. 3 ejecting plate roller-ways 8, when the fritter sheet material of No. 3 ejecting plate roller-ways 8 reaches
The step system command under will be waited when specified location and quantity.
Automatic snap device 9 all around includes as shown in Figure 4：Snap stop 9-1, snap platform swing pinion 9-2,
Snap platform 9-3, snap platform arc-shaped rack 9-4, side backup neat cylinder 9-5, platform electric rotating machine 9-6, the rotation of snap platform
Favourable turn frame 9-7, lateral thruster frame 9-8, the neat push pedal 9-9 of side backup.Snap method is：When system is in snap all around automatically
Detected on device 9 when being worked without sheet material, first, the sheet material after cutting is transported to snap platform 9-3, lateral thruster frame 9-8
The neat push pedal 9-9 side push pedal materials of side backup of support, make sheet material horizontal direction smooth with other end snap stop 9-1 collective effects；
Then, platform electric rotating machine 9-6 drives snap platform swing pinion 9-2 to rotate so as to drive snap platform 9-3 lower sections by snap
The snap platform swing pinion 9-2 of platform rotary frame 9-7 supports is rotated and can be rotated by 90 ° snap platform 9-3, and such snap is put down
Sheet material on platform 9-3 also have rotated 90 °；Most the rear side neat push pedal 9-9 side push pedal materials of backup, common with other end snap stop 9-1
Effect makes sheet material smooth, and such sheet material four direction is all able to neatly.System can detect whether above-mentioned sheet material completes snap, lean on
Qi Ze carries out next step instruction；Non- snap, then above-mentioned steps again, if still non-snap, system automatic pause complete equipment,
Alarm is sent, after waiting personnel's treatment, continues next step operation.
Automatic edge sealing packing apparatus 10 includes as illustrated in Figures 5 and 6：Automatic edge sealing packing apparatus frame 10-1, pyrocondensation of packing
Device 10-2, transmission roller channel 10-3, automatic upper plastic packaging film device 10-4.It is provided with automatic edge sealing packing apparatus frame 10-1 and is beaten
Bag shrinkage apparatus 10-2 and transmission roller channel 10-3, while being provided with upper plastic packaging film device 10-4 automatically.
Edge sealing packaging method is：When system is detected without sheet material on automatic edge sealing packing apparatus 10, automatically all around
When snap device 9 has completed step instruction under snap action is waited, system is given entering for automatic edge sealing packing apparatus 10 automatically
Plate is instructed.Sheet material after snap first passes around upper plastic packaging film device 10-4 automatically and sheet material is entered under transmission roller channel 10-3 transmission
Plastic packaging film on row, then proceeding to be sent to packing shrinkage apparatus 10-2 and carrying out the fritter sheet material of plastic packaging film carries out pyrocondensation, pyrocondensation
Finish, above-mentioned sheet material transmits out automatic edge sealing packing apparatus 10, whole production process is completed.
The preferred embodiments of the present invention are the foregoing is only, is not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (5)
1. a kind of cutting method of sheet material, it is characterised in that comprise the following steps：
Whether there is sheet material on A, automatic charging device detection charging roller and feeding snap device, if without sheet material, starting institute
State automatic charging device automatic feed sheet material；
B, when sheet material enter the charging roller and feeding snap device after, sheet material carry out automatically positioning and snap treatment；
C, No. 1 slabber automatically detect on the charging roller and feeding snap device sheet material snap in specified location,
And the charging roller and feeding snap device are sent into plate order and enter plate to described 1 without sheet material on No. 1 ejecting plate roller-way
Number slabber, No. 1 slabber starts saw plate, is then communicated to above No. 1 ejecting plate roller-way；
Without sheet material on D, No. 2 ejecting plate roller-ways of detection, when having sheet material above No. 1 ejecting plate roller-way, by No. 1 ejecting plate roller-way
Panel material is transferred to the specified location of No. 2 ejecting plate roller-ways；
When E, No. 2 slabbers of detection and No. 3 ejecting plate roller-ways all do not have sheet material, synchronous plate feeding device starts, will be in No. 2 ejecting plates
Horizontal sheet material vertically pushes No. 2 slabbers above roller-way, carries out vertical saw to specify the fritter sheet material of size, then fritter
Sheet material enters No. 3 plate discharging roller roads specified location.
2. plate cutting method as claimed in claim 1, it is characterised in that the step A includes：
The first step, automatic riser holds up sheet material；
Second step, automatic charging push plate device is conveyed sheet material push-in charging pressure roller by upper plate roller-way.
3. plate cutting method as claimed in claim 1, it is characterised in that the step C and E steps also include dust collection device
Dust during saw plate is collected.
4. plate cutting method as claimed in claim 1, it is characterised in that also including the sheet material after cutting is carried out it is automatic before
The method that snap device in left and right carries out snap afterwards, step is：
The first step, automatic detection is automatically all around on snap device without sheet material；
Second step, the sheet material after cutting is transported to snap platform, the neat push pedal side push pedal material of side backup of lateral thruster frame support,
Make sheet material horizontal direction smooth with other end snap stop collective effect；
3rd step, platform electric rotating machine drives snap platform swing pinion to rotate so as to drive snap platform lower section by snap platform
The snap platform swing pinion of rotary frame support is rotated and can be rotated by 90 ° snap platform, and the sheet material on such snap platform is same
Step have rotated 90 °；
4th step, the neat push pedal side push pedal material of side backup makes sheet material smooth with other end snap stop collective effect；
Whether the 5th step, the above-mentioned sheet material of automatic detection completes snap, and snap then carries out next step instruction；Non- snap, then again
Above-mentioned steps, if still non-snap, system automatic pause complete equipment sends alarm, after waiting personnel's treatment, continues next
Step operation.
5. the cutting method of the sheet material as described in claim 1 to 4, it is characterised in that also packed including sheet material automatic edge sealing and filled
Putting packaging method is：
The first step, detects without sheet material on automatic edge sealing packing apparatus, and the automatic snap device all around is complete
When step instruction under waiting is acted into snap, the plate that enters that system is given the automatic edge sealing packing apparatus automatically is instructed；
Second step, the fritter sheet material that snap is completed is conveyed through transmission roller channel, reaches automatic upper plastic packaging film device for sheet material is wrapped automatically
Upper plastic packaging film；
3rd step, the sheet material that upper plastic packaging film packing is finished enters the shrinkage apparatus of automatic edge sealing packing apparatus, and modeling is wrapped to above-mentioned
The fritter sheet material of sealer carries out pyrocondensation；
4th step, above-mentioned sheet material transmits out automatic edge sealing packing apparatus by transmission roller channel, and whole production process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710028127.8A CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710028127.8A CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106695011A true CN106695011A (en) | 2017-05-24 |
| CN106695011B CN106695011B (en) | 2018-09-25 |
Family
ID=58908531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710028127.8A Active CN106695011B (en) | 2017-01-13 | 2017-01-13 | A kind of cutting method of plank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106695011B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234162A (en) * | 2017-05-31 | 2017-10-10 | 江西远耕农业机械股份有限公司 | Sheet material automatic transport processing method and equipment |
| CN108274372A (en) * | 2018-01-10 | 2018-07-13 | 王勇辉 | Elastic module bead cutter |
| CN109333848A (en) * | 2018-09-28 | 2019-02-15 | 芜湖华宇彩晶科技有限公司 | A kind of cutting machine Worktable rotation mechanism |
| CN112411777A (en) * | 2020-11-25 | 2021-02-26 | 付小豪 | Manufacturing method of heat-preservation rock wool board |
| CN116395191A (en) * | 2023-05-26 | 2023-07-07 | 常州浩瀚万康纳米材料有限公司 | Conveying and boxing system for EVA plastic suction plate of automobile |
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| JPH0647732A (en) * | 1992-07-15 | 1994-02-22 | Oomiya Kogyo Kk | Method for controlling rotary blade of stone cutting machine |
| EP1543928A1 (en) * | 2003-12-18 | 2005-06-22 | Arci Rhone Alpes Ateliers de Reparations et de Constructions Industrielles | Device and process for aligning and cutting logs |
| CN101811329A (en) * | 2009-02-25 | 2010-08-25 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN103537759A (en) * | 2013-10-16 | 2014-01-29 | 无锡申宝汽车钢管有限公司 | Accurate-cutting adjusting tool for circular sawing machine |
| CN104057541A (en) * | 2013-03-18 | 2014-09-24 | 太仓北新建材有限公司 | Plate cutting system |
-
2017
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0647732A (en) * | 1992-07-15 | 1994-02-22 | Oomiya Kogyo Kk | Method for controlling rotary blade of stone cutting machine |
| EP1543928A1 (en) * | 2003-12-18 | 2005-06-22 | Arci Rhone Alpes Ateliers de Reparations et de Constructions Industrielles | Device and process for aligning and cutting logs |
| CN101811329A (en) * | 2009-02-25 | 2010-08-25 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN104057541A (en) * | 2013-03-18 | 2014-09-24 | 太仓北新建材有限公司 | Plate cutting system |
| CN103537759A (en) * | 2013-10-16 | 2014-01-29 | 无锡申宝汽车钢管有限公司 | Accurate-cutting adjusting tool for circular sawing machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234162A (en) * | 2017-05-31 | 2017-10-10 | 江西远耕农业机械股份有限公司 | Sheet material automatic transport processing method and equipment |
| CN108274372A (en) * | 2018-01-10 | 2018-07-13 | 王勇辉 | Elastic module bead cutter |
| CN109333848A (en) * | 2018-09-28 | 2019-02-15 | 芜湖华宇彩晶科技有限公司 | A kind of cutting machine Worktable rotation mechanism |
| CN109333848B (en) * | 2018-09-28 | 2020-10-09 | 芜湖华宇彩晶科技有限公司 | Workbench rotating mechanism for cutting machine |
| CN112411777A (en) * | 2020-11-25 | 2021-02-26 | 付小豪 | Manufacturing method of heat-preservation rock wool board |
| CN116395191A (en) * | 2023-05-26 | 2023-07-07 | 常州浩瀚万康纳米材料有限公司 | Conveying and boxing system for EVA plastic suction plate of automobile |
| CN116395191B (en) * | 2023-05-26 | 2023-08-29 | 常州浩瀚万康纳米材料有限公司 | Conveying and boxing system for EVA plastic suction plate of automobile |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106695011B (en) | 2018-09-25 |
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Effective date of registration: 20230324 Address after: 714000 Nanbei street, Zhuangli Town, Fuping County, Weinan City, Shaanxi Province Patentee after: Beixin building materials (Shaanxi) Co.,Ltd. Address before: 100037 No.11, Sanlihe Road, Haidian District, Beijing Patentee before: BEIJING NEW BUILDING MATERIALS PLC |
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