CN107026542A - One kind automation stator coil production line - Google Patents
One kind automation stator coil production line Download PDFInfo
- Publication number
- CN107026542A CN107026542A CN201710388042.0A CN201710388042A CN107026542A CN 107026542 A CN107026542 A CN 107026542A CN 201710388042 A CN201710388042 A CN 201710388042A CN 107026542 A CN107026542 A CN 107026542A
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- China
- Prior art keywords
- station
- machine
- frame
- wiring
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000007704 transition Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000007493 shaping process Methods 0.000 claims description 25
- 238000007639 printing Methods 0.000 claims description 13
- 238000009966 trimming Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 4
- 230000008275 binding mechanism Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
Abstract
Stator coil production line is automated the invention discloses one kind, comprising automatic material fetching machine, automatically paper-inserting machine, bit transitions frame, multistation is transplanted around embedding all-in-one, the first lead station, middle trimmer, the second lead station, pre- wiring station, full-automatic wire binding machine, shield tooth finishing machine, the second robot device and double-speed chain pipeline；The first mechanical arm assembly is provided with the automatic transplanting paper-inserting machine；The bit transitions frame and multistation pass through the second robot device feeding between embedding all-in-one and the feeding end of double-speed chain pipeline；The first lead station, middle trimmer, the second lead station, pre- wiring station, full-automatic wire binding machine, shield tooth finishing machine are set gradually between the feeding end of double-speed chain pipeline and discharge end；The automation stator coil production line of the present invention, constitutes a complete production line, and the processing of stator coil is completed by the form of streamline, processing efficiency is improved, reduces human cost.
Description
Technical field
Stator coil production line is automated the present invention relates to one kind.
Background technology
Stator coil carries out making paper, coiling, rule, shaping, wiring in process of manufacture, mostly by monomer machine
Deng work, by way of manually carrying, stator is moved between each machine, this working method efficiency is low, waste people
Power；Therefore, a kind of stator coil production line of automation is now designed regarding to the issue above.
The content of the invention
For above-mentioned technical problem, the purpose of the present invention is：Propose a kind of automation stator coil production line.
What the technical solution of the present invention was realized in：One kind automation stator coil production line, comprising taking automatically
Material machine, automatically transplanting paper-inserting machine, bit transitions frame, multistation are around embedding all-in-one, the first lead station, middle trimmer, second
Lead station, pre- wiring station, full-automatic wire binding machine, shield tooth finishing machine, the second robot device and double-speed chain pipeline；It is described
Automatic transplant is provided with the first mechanical arm assembly on paper-inserting machine, and the first mechanical arm assembly moves the workpiece on automatic material fetching machine successively
Transplanted to automatic on paper-inserting machine and bit transitions frame；The bit transitions frame is with multistation around embedding all-in-one and double-speed chain pipeline
Feeding end between pass through the second robot device feeding；The first lead station, middle trimmer, the second lead station,
Pre- wiring station, full-automatic wire binding machine, shield tooth finishing machine are set gradually between the feeding end of double-speed chain pipeline and discharge end.
It is preferred that, the automatic material fetching machine includes and is provided with take-off assembly, feeding table and top in feeding frame, feeding frame
Bin；It is additionally provided with the side of the frame into feed bin, enters and skip car is provided with feed bin；The take-off assembly is by skip car
In stator workpiece deliver on feeding table, liftout frame be arranged on the discharge end of feeding table, feeding table be provided with pusher and
Pendulum material device, the discharge end of feeding table is provided with testing agency and waste discharge mechanism.
It is preferred that, the multistation is around embedding all-in-one comprising winding-embedding machine frame, around embedding rotating disk mechanism, winding mechanism, every printing paper
Mechanism, tongs line mechanism, beat mechanism of paper, rule mechanism and pressure stator mechanism；Loading and unloading material station, at least is provided with the frame
Two coiling stations are with least one every printing paper station, and wherein loading and unloading material station is located between the coiling station of the first and last position,
Between printing paper station is located at two coiling stations of order coiling；The rule mechanism and pressure stator mechanism are arranged on loading and unloading material
On station, the winding mechanism and tongs line mechanism of a pair of matched conjunction are provided with each coiling station, each every printing paper station
On be provided with every phase mechanism of paper, beat mechanism of paper with one of them every printing paper station coordinate.
It is preferred that, the full-automatic wire binding machine includes and is provided with loading and unloading material station, wiring work in wiring frame, wiring frame
Position, suction trimming station and the wiring station turnplate component coordinated with above-mentioned each station；It is provided with and ties up on the loading and unloading material station
It is provided with the wiring mechanical arm assembly that line station turnplate component coordinates, wiring station and tying up that wiring station turnplate component coordinates
Line mechanism, inhales the suction thread cutting mechanism for being provided with and coordinating with wiring station turnplate component on trimming station.
It is preferred that, the shield tooth finishing machine, which is included, is provided with shaping mechanical arm assembly, shield tooth in shaping frame, shaping frame
Disk travel mechanism, upper shaping mould mechanism and lower shaping mould mechanism；Loading and unloading material work is provided with the shield fluted disc travel mechanism
Position and processing stations, shaping mechanical arm assembly and loading and unloading material station coordinate, upper shaping mould mechanism and lower shaping mould mechanism with
Processing stations coordinate.
It is preferred that, the feeding end of the double-speed chain pipeline is additionally provided with guard rail.
It is preferred that, the discharge end of the double-speed chain pipeline is additionally provided with test machine.
It is preferred that, the multistation is provided with two around embedding all-in-one.
Due to the utilization of above-mentioned technical proposal, the present invention has following advantages compared with prior art：
The automation stator coil production line of the present invention, by automatic material fetching machine, transplants paper-inserting machine, bit transitions frame, multiplexing automatically
Position is around embedding all-in-one, the first lead station, middle trimmer, the second lead station, pre- wiring station, full-automatic wire binding machine, shield
Tooth finishing machine, the second robot device and double-speed chain pipeline constitute a complete production line, and the processing of stator coil is led to
The form for crossing streamline is completed, and is improved processing efficiency, is reduced human cost.
Brief description of the drawings
Technical solution of the present invention is described further below in conjunction with the accompanying drawings：
Accompanying drawing 1 is a kind of schematic diagram for automating stator coil production line of the present invention；
Accompanying drawing 2 is the stereogram of automatic material fetching machine of the present invention；
Accompanying drawing 3 is the stereogram of automatic transplanting paper-inserting machine of the present invention；
Accompanying drawing 4 is stereogram of the multistation of the present invention around embedding all-in-one；
Accompanying drawing 5 is the stereogram of full-automatic wire binding machine of the present invention；
Accompanying drawing 6 is the stereogram of the present invention for protecting tooth finishing machine.
Embodiment
Illustrate the present invention below in conjunction with the accompanying drawings.
As shown in figures 1-6, a kind of automation stator coil production line of the present invention, comprising automatic material fetching machine 1, certainly
Dynamic paper-inserting machine 2, bit transitions frame 3, the multistation of transplanting draws around embedding all-in-one 4, the first lead station 5, middle trimmer 6, second
Line station 7, pre- wiring station 8, full-automatic wire binding machine 9, shield tooth finishing machine 10, the second robot device 11 and double-speed chain pipeline
12；It is provided with the first mechanical arm assembly 21 on the automatic transplanting paper-inserting machine 2, the first mechanical arm assembly 21 is by automatic material fetching machine 1
On workpiece move to automatic transplant on paper-inserting machine 2 and bit transitions frame 3 successively；The multistation is provided with two around embedding all-in-one 4
Platform, the second robot device 11 carries out the stator workpiece grabbing on bit transitions frame 3 to two multistation on embedding all-in-one 4
Processing, and the stator workpiece processed is delivered to the feeding end of double-speed chain pipeline 12；The first lead station 5, centre are whole
Shape machine 6, the second lead station 7, pre- wiring station 8, full-automatic wire binding machine 9, shield tooth finishing machine 10 are in double-speed chain pipeline 12
Set gradually between feeding end and discharge end, the feeding end of double-speed chain pipeline 12 is provided with guard rail 13, and discharge end is also set up
There is test machine 14；The first lead station 5, the second lead station 7 and pre- wiring station 8 are by manual hand manipulation.
Wherein, the automatic material fetching machine 1 includes and is provided with take-off assembly 112 in feeding frame 111, feeding frame 111, send
Expect platform 113 and liftout frame 114；It is additionally provided with the side of the frame 111 into feed bin 115, enters in feed bin 115 and be provided with feeding
Car 116；The take-off assembly 112 delivers to the stator workpiece in skip car 116 on feeding table 113, and liftout frame 114, which is arranged on, to be sent
Expect to be provided with pusher and pendulum material device on the discharge end of platform 113, feeding table 113, the discharge end of feeding table 113 is provided with inspection
Survey mechanism and waste discharge mechanism；Automatic the first mechanical arm assembly 21 transplanted on paper-inserting machine 2 going out from feeding table 113 by stator workpiece
Material end is captured to automatic transplant and carries out inserting paper on paper-inserting machine 2, and the workpiece for being plugged paper is delivered on bit transitions frame 3.
The multistation is around embedding all-in-one 4 comprising winding-embedding machine frame, around embedding rotating disk mechanism 41, winding mechanism 42, every printing paper machine
Structure 43, tongs line mechanism 44, beat mechanism of paper 45, rule mechanism 46 and pressure stator mechanism 47；Loading and unloading material is provided with the frame
Station, at least two coiling stations and at least one every printing paper station, wherein loading and unloading material station is located at the coiling of the first and last position
Between station, between printing paper station is located at two coiling stations of order coiling；The rule mechanism 46 and pressure stator mechanism
47 are arranged on loading and unloading material station, and the winding mechanism 42 and tongs line mechanism of a pair of matched conjunction are provided with each coiling station
44, each every being provided with printing paper station every phase mechanism of paper 43, beat mechanism of paper 45 and coordinate with one of them every printing paper station.
The full-automatic wire binding machine 9 includes and is provided with loading and unloading material station, wiring work in wiring frame 91, wiring frame 91
Position, suction trimming station and the wiring station turnplate component 92 coordinated with above-mentioned each station；Be provided with the loading and unloading material station with
It is provided with and wiring station turnplate component 92 on the wiring mechanical arm assembly 93 that wiring station turnplate component 92 coordinates, wiring station
The wire binding mechanism 94 of cooperation, inhales the suction thread cutting mechanism 95 for being provided with and coordinating with wiring station turnplate component 92 on trimming station；Institute
State wiring mechanical arm assembly 93 to process from feeding on double-speed chain pipeline 12, and the workpiece after processing is put back into double-speed chain pipeline
12。
The middle trimmer 6 is similar to the structure for protecting tooth finishing machine 10, only in the discreet portions such as mould difference；Institute
State shield tooth finishing machine 10 and include and shaping mechanical arm assembly 102, shield fluted disc movement are provided with shaping frame 101, shaping frame 101
Mechanism 103, upper shaping mould mechanism 104 and lower shaping mould mechanism 105；It is provided with the shield fluted disc travel mechanism 103
Unloading station and processing stations, shaping mechanical arm assembly 102 coordinate with loading and unloading material station, and upper shaping mould mechanism 104 is whole with
Shape mold mechanism 105 coordinates with processing stations；The shaping mechanical arm assembly 102 is processed from feeding on double-speed chain pipeline 12,
And the workpiece after processing is put back into double-speed chain pipeline 12.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, should all cover within the scope of the present invention.
Claims (8)
1. one kind automation stator coil production line, it is characterised in that：Include automatic material fetching machine（1）, transplant paper-inserting machine automatically
（2）, bit transitions frame（3）, multistation is around embedding all-in-one（4）, the first lead station（5）, middle trimmer（6）, the second lead
Station（7）, pre- wiring station（8）, full-automatic wire binding machine（9）, shield tooth finishing machine（10）, the second robot device（11）And speed
Chain pipeline（12）；The automatic transplanting paper-inserting machine（2）On be provided with the first mechanical arm assembly（21）, the first mechanical arm assembly
（21）By automatic material fetching machine（1）On workpiece move to automatic transplant paper-inserting machine successively（2）With bit transitions frame（3）On；It is described fixed
Position transition frame（3）With multistation around embedding all-in-one（4）With double-speed chain pipeline（12）Feeding end between pass through the second manipulator
Device（11）Feeding；The first lead station（5）, middle trimmer（6）, the second lead station（7）, pre- wiring station（8）、
Full-automatic wire binding machine（9）, shield tooth finishing machine（10）In double-speed chain pipeline（12）Feeding end and discharge end between set gradually.
2. automation stator coil production line according to claim 1, it is characterised in that：The automatic material fetching machine（1）Bag
Frame containing feeding（111）, feeding frame（111）On be provided with take-off assembly（112）, feeding table（113）With liftout frame（114）；
The frame（111）Side on be additionally provided with into feed bin（115）, enter feed bin（115）In be provided with skip car（116）；It is described
Take-off assembly（112）By skip car（116）In stator workpiece deliver to feeding table（113）On, liftout frame（114）It is arranged on feeding
Platform（113）Discharge end, feeding table（113）On be provided with pusher and pendulum material device, feeding table（113）Discharge end set
There are testing agency and waste discharge mechanism.
3. automation stator coil production line according to claim 1, it is characterised in that：The multistation is around embedding all-in-one
（4）Comprising winding-embedding machine frame, around embedding rotating disk mechanism（41）, winding mechanism（42）, every phase mechanism of paper（43）, tongs line mechanism（44）、
Beat mechanism of paper（45）, rule mechanism（46）With pressure stator mechanism（47）；Loading and unloading material station, at least two are provided with the frame
Coiling station is with least one every printing paper station, and wherein loading and unloading material station is located between the coiling station of the first and last position, every phase
Paper station is located between two coiling stations of order coiling；The rule mechanism（46）With pressure stator mechanism（47）It is arranged on
On unloading station, the winding mechanism of a pair of matched conjunction is provided with each coiling station（42）With tongs line mechanism（44）, often
It is individual every being provided with printing paper station every phase mechanism of paper（43）, beat mechanism of paper（45）Coordinate with one of them every printing paper station.
4. automation stator coil production line according to claim 1, it is characterised in that：The full-automatic wire binding machine（9）
Include wiring frame（91）, wiring frame（91）On be provided with loading and unloading material station, wiring station, inhale trimming station and with it is above-mentioned each
The wiring station turnplate component that station coordinates（92）；It is provided with the loading and unloading material station and wiring station turnplate component（92）Match somebody with somebody
The wiring mechanical arm assembly of conjunction（93）, it is provided with and wiring station turnplate component on wiring station（92）The wire binding mechanism of cooperation
（94）, inhale and be provided with and wiring station turnplate component on trimming station（92）The suction thread cutting mechanism of cooperation（95）.
5. automation stator coil production line according to claim 1, it is characterised in that：The shield tooth finishing machine（10）Bag
Frame containing shaping（101）, shaping frame（101）On be provided with shaping mechanical arm assembly（102）, shield fluted disc travel mechanism（103）、
Upper shaping mould mechanism（104）With lower shaping mould mechanism（105）；The shield fluted disc travel mechanism（103）On be provided with and unload
Expect station and processing stations, shaping mechanical arm assembly（102）Coordinate with loading and unloading material station, upper shaping mould mechanism（104）With under
Shaping mould mechanism（105）Coordinate with processing stations.
6. automation stator coil production line according to claim 1, it is characterised in that：The double-speed chain pipeline（12）
Feeding end be additionally provided with guard rail（13）.
7. automation stator coil production line according to claim 1, it is characterised in that：The double-speed chain pipeline（12）
Discharge end be additionally provided with test machine（14）.
8. the automation stator coil production line according to claim 1 or 3, it is characterised in that：The multistation is around embedding one
Body machine（4）It is provided with two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710388042.0A CN107026542A (en) | 2017-05-27 | 2017-05-27 | One kind automation stator coil production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710388042.0A CN107026542A (en) | 2017-05-27 | 2017-05-27 | One kind automation stator coil production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107026542A true CN107026542A (en) | 2017-08-08 |
Family
ID=59529282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710388042.0A Pending CN107026542A (en) | 2017-05-27 | 2017-05-27 | One kind automation stator coil production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107026542A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108039801A (en) * | 2018-02-01 | 2018-05-15 | 方金海 | The automatic winding-embedding machine of a kind of vehicle generator stator coil and around embedding method |
| CN108233648A (en) * | 2018-01-23 | 2018-06-29 | 深圳科易设计服务有限公司 | A kind of motor twists line trimming lineation all-in-one machine |
| CN109104052A (en) * | 2018-08-29 | 2018-12-28 | 江苏大中电机股份有限公司 | Trimmer in motor stator automatic assembly line |
| CN109194049A (en) * | 2018-08-29 | 2019-01-11 | 江苏大中电机股份有限公司 | Motor stator automatic assembly line |
| CN115632530A (en) * | 2022-10-25 | 2023-01-20 | 深圳市金岷江智能装备有限公司 | Winding equipment |
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| CN1964162A (en) * | 2006-11-07 | 2007-05-16 | 常州新区金康精工机械有限公司 | Fine shaping machine for stator |
| CN104037997A (en) * | 2014-05-16 | 2014-09-10 | 苏州市圣玛特电机设备制造有限公司 | Fully-automatic stator coil shaping machine |
| CN104184278A (en) * | 2014-09-02 | 2014-12-03 | 浙江巨力电机成套设备有限公司 | Automobile generator stator coil inserting machine system |
| CN204721170U (en) * | 2015-06-08 | 2015-10-21 | 常州朗奇威电器有限公司 | A kind of Automatic stator production line |
| CN105958760A (en) * | 2016-04-11 | 2016-09-21 | 江苏本格自动化科技有限公司 | All-in-one machine of coiling and inserting lines |
| CN206077176U (en) * | 2017-02-17 | 2017-04-05 | 广州桂电工控科技有限公司 | Cam wire binding machine for stator |
| CN207039409U (en) * | 2017-05-27 | 2018-02-23 | 江苏本格自动化科技有限公司 | One kind automation stator coil production line |
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| CN1964162A (en) * | 2006-11-07 | 2007-05-16 | 常州新区金康精工机械有限公司 | Fine shaping machine for stator |
| CN104037997A (en) * | 2014-05-16 | 2014-09-10 | 苏州市圣玛特电机设备制造有限公司 | Fully-automatic stator coil shaping machine |
| CN104184278A (en) * | 2014-09-02 | 2014-12-03 | 浙江巨力电机成套设备有限公司 | Automobile generator stator coil inserting machine system |
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| CN105958760A (en) * | 2016-04-11 | 2016-09-21 | 江苏本格自动化科技有限公司 | All-in-one machine of coiling and inserting lines |
| CN206077176U (en) * | 2017-02-17 | 2017-04-05 | 广州桂电工控科技有限公司 | Cam wire binding machine for stator |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108233648A (en) * | 2018-01-23 | 2018-06-29 | 深圳科易设计服务有限公司 | A kind of motor twists line trimming lineation all-in-one machine |
| CN108233648B (en) * | 2018-01-23 | 2019-12-06 | 宣城慧哲生产力促进中心有限公司 | Motor twisting, trimming and wire arranging all-in-one machine |
| CN108039801A (en) * | 2018-02-01 | 2018-05-15 | 方金海 | The automatic winding-embedding machine of a kind of vehicle generator stator coil and around embedding method |
| CN108039801B (en) * | 2018-02-01 | 2023-07-21 | 方金海 | Automatic winding and embedding machine and winding and embedding method for stator coil of vehicle generator |
| CN109104052A (en) * | 2018-08-29 | 2018-12-28 | 江苏大中电机股份有限公司 | Trimmer in motor stator automatic assembly line |
| CN109194049A (en) * | 2018-08-29 | 2019-01-11 | 江苏大中电机股份有限公司 | Motor stator automatic assembly line |
| CN115632530A (en) * | 2022-10-25 | 2023-01-20 | 深圳市金岷江智能装备有限公司 | Winding equipment |
| CN115632530B (en) * | 2022-10-25 | 2023-09-01 | 深圳市金岷江智能装备有限公司 | Winding equipment |
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Application publication date: 20170808 |
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