CN104184278A - Automobile generator stator coil inserting machine system - Google Patents
Automobile generator stator coil inserting machine system Download PDFInfo
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- CN104184278A CN104184278A CN201410442475.6A CN201410442475A CN104184278A CN 104184278 A CN104184278 A CN 104184278A CN 201410442475 A CN201410442475 A CN 201410442475A CN 104184278 A CN104184278 A CN 104184278A
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Abstract
The invention provides an automobile generator stator coil inserting machine system. The automobile generator stator coil inserting machine system comprises a wire feeding frame mechanism, a winding mechanism, a coil storage cup mechanism, a stator fixing mechanism, a coil inserting mechanism and a slot wedge inserting mechanism. The wire feeding frame mechanism is used for feeding copper wires to the winding mechanism; the winding mechanism is used for performing waveform winding on the copper wires; the coil storage cup mechanism is used for storing wound coils and feeding the wound coils to coil inserting positions; the stator fixing mechanism is used for placing and positioning stator iron cores; the coil inserting mechanism is used for embedding the waveform coils into the iron cores; the slot wedge inserting mechanism is used for forming slot wedges in a pressing mode, cutting off the slot wedges, feeding the slot wedges to a slot wedge bin and inserting the slot wedges into stators so that automobile generator stator coil inserting can be completed. According to the automobile generator stator coil inserting machine system, a traditional stator waveform winding machine and a stator coil inserting machine are effectively combined together, the waveform coils can be directly wound, inter-phase forward and reverse winding is performed, the full slot rate of stators is increased, and the operating stability and the heat dissipation performance of motors are improved, the production efficiency of the whole automobile generator is improved, and manpower resources are saved.
Description
Technical field
The present invention relates to electric motor of automobile manufacturing, especially the stator built-in line system in design vehicle motor.
Background technology
At present generator unit stator is by a coil winder coiling and to press be waveform coil around the equipment of rule comparison in equipment maturation in the industry, by manually coil band frock being transported to, carries out rule and slot wedge on another coil inserting apparatus.Owing to being first coiling corrugating again, flying disc diameter is larger, is unfavorable for production and processing, and efficiency is low.Can not just rewind, can allow motor traveling comfort and poor radiation, the copper factor of stator is low.
Summary of the invention
Technical problem solved by the invention is to provide a kind of generator stator of vehicle rule system.ASM-11A generator unit stator is to utilize fixing sheave opposing connection stitch movement locus to control around coil inserting apparatus, is directly coiled into waveform coil, can allow the little property of winding mechanism, raises the efficiency.And can carry out alternate positive and negative coiling, improve copper factor, the motor traveling comfort thermal diffusivity of stator.Coiling and rule complete at same equipment, can effectively enhance productivity.
The technical scheme that technical solution problem of the present invention adopts is: generator stator of vehicle coil inserting apparatus system, comprise frame, line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism are installed in described frame; Described line sending frame mechanism is for delivering to described winding mechanism by copper cash; Described winding mechanism is used for the waveform of copper cash (just rewinding) coiling; Described storage line cup mechanism is for storing the waveform coil that coiling is good and the good coil of coiling being reported and submitted to rule position; Described stator fixed mechanism is for the placement of stator core and the location of stator core; Described rule mechanism is for embedding the good waveform coil of coiling in the iron core placing; Described slot wedge mechanism, for slot wedge is molded and cut off, deliver to slot wedge storehouse, and inserts in the stator after rule, completes generator stator of vehicle rule.
When adopting technique scheme, the present invention can also adopt or combine and adopt following further technical side to press:
Described line sending frame mechanism comprises line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball screw, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming parts and dials line parts, described line sending frame mechanism installing rack is arranged in described frame, described the first ball screw and the first servomotor are fixed on line sending frame part mounting rack, the first ball screw described in described the first driven by servomotor, described the first ball screw drives described line sending sliding seat installing rack to move up and down, the second ball screw described in described the second driven by servomotor, described the second ball screw drives described line sending sliding seat level to move left and right, described trimming parts are cut off copper cash for after having wound the line, described group of line parts are used for stirring copper cash position, coiling can be completed smoothly.
Described winding mechanism comprises winding mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servomotor, the 6th servomotor, the 3rd ball screw, the 4th ball screw, the 5th ball screw, box part, the first linear guides, skeleton fixed part, skeleton lifting piece, thread nipping member, pushes away line parts, flying disc parts, winding former, line ball foot part and line ball beriberi cylinder; Described winding mechanism installing rack is arranged in described frame, described the 3rd servomotor, the 3rd ball screw, the first linear guide rails assembling are on described winding mechanism installing rack, the 3rd ball screw described in described the 3rd driven by servomotor, described the 3rd ball screw drives described box part to move up and down along described the first linear guides; The 4th ball screw described in described the 4th driven by servomotor, described the 4th ball screw drives described skeleton fixed part to move up and down; The 5th ball screw described in described the 5th driven by servomotor, described the 5th ball screw drives described skeleton lifting piece to move up and down; Described in described the 6th driven by servomotor, flying disc parts have rotated coiling action; Described thread nipping member is arranged on told winding mechanism installing rack, for gripping the end of a thread; Described winding former and described line ball foot part are arranged on told winding mechanism installing rack, for moulding coiling shape; Described line ball beriberi cylinder is used for promoting line ball foot part so that coil molding; The described line parts that push away are installed on middle hollow shaft, thereby fix with told winding mechanism installing rack, for the coil winding is come off from described winding former.
Described storage line cup mechanism comprises storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line mould; Described storage line cup installing rack is arranged in described frame, and described the first dispenser is arranged on described storage line cup installing rack; Described the first motor drives described the first dispenser; Described the first dispenser drives described the first rotating disk to determine angle rotation; Described storage line mould be arranged on tell on the first rotating disk, for storing the waveform coil winding.
Described stator fixed mechanism comprises the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball screw, stator compacting part, stator positioning cylinder, stator positioning element; Described stator rack is installed with institute and is told in frame, for placing stator; Described the first rotary cylinder connects and drives described stator rack; The 6th ball screw described in described the 7th driven by servomotor, described the 6th ball screw drives described stator compacting part to move up and down, thereby compresses or unclamp described stator; Described stator positioning cylinder drives described stator positioning element to move up and down, and to locate the angle of stator, guarantees completing of subsequent handling rule and slot wedge.
Described slot wedge mechanism comprises that slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge parts, slot wedge cut off parts, slot wedge storage warehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge storage warehouse; Described slot wedge part mounting rack is arranged in described frame, and described the 8th servomotor is arranged on described slot wedge installing rack, and forming slot wedge mechanism described in described the 8th driven by servomotor, is pressed into given shape by slot wedge; Cylinder is arranged on slot wedge part mounting rack and promotes described slot wedge shut-off mechanism, and molded slot wedge is cut into regular length, and is stored in described slot wedge storage warehouse; Gear of described the 9th driven by servomotor drives the gear of slot wedge storage warehouse bottom to rotate, and drives the rotation of described slot wedge storage warehouse; Described the second dispenser is arranged on described slot wedge storage warehouse installing rack; Described the second motor drives described the second dispenser, drives described the second rotating disk to determine angle rotation, and described slot wedge storage warehouse is rotated to rule position.
Described rule mechanism comprises rule mechanism installing rack, the tenth servomotor, the 11 servomotor, the 12 servomotor, the 7th ball screw, the 8th ball screw, rule lifting piece, wedge anchorage lifting piece; Described rule mechanism installing rack is arranged in described frame, described the tenth servomotor, the 11 servomotor are fixed on described rule mechanism installing rack, described the tenth servomotor, the 11 servomotor drive described the 7th ball screw simultaneously, and described the 7th ball screw drives simultaneously the rise certain position motion of described rule lifting piece and described wedge anchorage lifting piece; The 8th ball screw described in described the 12 driven by servomotor, described the 8th ball screw drives described rule lifting piece rising certain position motion; Described the 90 private takes servomotor, the 11 servomotor drives described the 7th ball screw again, drives described rule lifting piece and wedge anchorage lifting piece to rise simultaneously, completes the whole action of rule.
Described rule system also comprises Electric Appliance Cabinet, in described Electric Appliance Cabinet, be provided with controller, described controller is connected and its action is controlled with described line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism respectively, described rule system also comprises control panel, described control panel is connected with described controller, in described frame, be also provided with control panel installing rack, described control panel is arranged on described control panel installing rack.
The invention has the beneficial effects as follows: the present invention effectively combines traditional stator wave-winding machine and stator coil inserting machine, on this equipment, be provided with line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism, carry out respectively line sending, coiling, storage line, wedge anchorage and rule, by workman, manually stator is taken out, complete generator stator of vehicle rule.The present invention has effectively adopted servomotor, cylinder and ball screw on each station, by mechanized equipment, locates accurately, has guaranteed automatically completing of operation efficiently and accurately on each station.The present invention can directly be coiled into waveform coil, carries out alternate positive and negative coiling, improves copper factor, the motor traveling comfort thermal diffusivity of stator, has also promoted the production efficiency of whole automobile current generator simultaneously, has saved human resources.And coiling and rule complete at same equipment, can effectively enhance productivity.
Accompanying drawing explanation
Fig. 1-1 is integrated model schematic diagram of the present invention;
Fig. 1-2 is the left view of Fig. 1-1;
Fig. 2-1 is line sending frame mechanism schematic diagram of the present invention;
Fig. 2-2 are the left view of Fig. 2-1;
Fig. 3-1 is winding mechanism schematic diagram of the present invention;
Fig. 3-2 are the left view of Fig. 3-1;
Fig. 4-1 is the cutaway view of storage line cup mechanism;
Fig. 4-2 are the vertical view of storage line cup mechanism.
Fig. 5-1 is stator fixed mechanism schematic diagram;
Fig. 5-2 are the left view of Fig. 5-1;
Fig. 6-1 is slot wedge structural scheme of mechanism;
Fig. 6-2 are the left view of Fig. 6-1;
Fig. 7-1 is slot wedge storage warehouse rotating mechanism schematic diagram;
Fig. 7-2 are the left view of Fig. 7-1;
Fig. 8-1 is rule structural scheme of mechanism;
Fig. 8-2 are rule mechanism vertical view.
Embodiment
With reference to accompanying drawing.
Generator stator of vehicle rule system of the present invention comprises frame 100, and line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6 and rule mechanism 7 are installed in frame 100.Wherein line sending frame mechanism 1, for copper cash being delivered to the clamp place of winding mechanism 2, can complete coiling smoothly; Winding mechanism 2, for to the coiling of copper cash (just rewinding), becomes waveform; Store up line cup mechanism 3 for storing the waveform coil that winding mechanism 2 coilings are good, and by dispenser driving, determine angle and rotate, delivered to rule mechanism 7 places; Stator fixed mechanism 4, for clamping the angle of stator and location stator, can complete rule and slot wedge smoothly; Slot wedge mechanism 5 is for compressing by slot wedge, and cut off, and is stored in slot wedge storage warehouse; Slot wedge storage warehouse rotating mechanism 6 is for storing the slot wedge suppressing, and driven and determined angle and rotate by dispenser, delivered to rule mechanism 7 places; Rule mechanism 7 is for the good waveform coil of coiling is embedded in stator slot, and the slot wedge in slot wedge storage warehouse is pressed in stator slot.
Storage line cup mechanism 3 and slot wedge storage warehouse 6 have all adopted calibration rotary structure, by driven by servomotor dispenser, make to store up line cup and slot wedge storage warehouse Rotate 180 degree accurately at every turn, make to store up line cup switches between two stations of winding mechanism and rule mechanism, slot wedge storage warehouse switches between two stations of slot wedge mechanism and rule mechanism, can make entire machine continuous operation thus, thereby enhance productivity.
Line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6, and the concrete work station ordinal relation of rule mechanism 7 is: line sending frame mechanism 1 is delivered to copper cash at the thread clamping mechanism place of winding mechanism 2, thread clamping mechanism clips copper cash, 2 pairs of copper cash of winding mechanism carry out coiling (just rewinding), and by around have to copper cash put into storage line cup mechanism 3, angle Rotate 180 is determined in dispenser driving makes to store up line cup arrival rule mechanism 7 tops, slot wedge mechanism 5 is compressing by slot wedge, and cut off and be stored into slot wedge storage warehouse 6, dispenser drive determine angle Rotate 180 degree make slot wedge storage warehouse 6 arrival rule mechanisms 7 directly over, workman manually puts into stator stator fixed mechanism 4, stator fixed mechanism 4 clamps stator, and by stator positioning element, stator is located, rule mechanism 7 embeds the good coil of coiling in stator slot, finally the slot wedge suppressing is embedded in stator slot, complete the rule operation of generator stator of vehicle.
Line sending frame mechanism 1 comprises line sending frame mechanism installing rack 11, the first servomotor 12, the second servomotor 13, the first ball screw 14, the second ball screw 15, line sending sliding seat installing rack 16, line sending sliding seat 17, trimming parts 18 and group line parts 19, in line sending frame mechanism installing rack 11 installing rack frames 100, the first ball screw 14 and the first servomotor 12 are fixed on line sending frame mechanism installing rack 11, the first servomotor 12 drives the first ball screw 14, the first ball screw 14 drives line sending sliding seat installing rack 16 to move up and down, the second servomotor 13 is fixed on line sending sliding seat installing rack 16, line sending sliding seat 17 is arranged on the top of line sending sliding seat installing rack 16, the second servomotor 13 drives the second ball screw 15, the second ball screw 15 drives line sending sliding seat 17 levels to move left and right, thereby copper cash is delivered to winding mechanism 2, trimming parts 18 are cut off copper cash for after having wound the line, dial line parts 19 for stirring copper cash position, the clamp that makes winding mechanism 2 is gripping the end of a thread smoothly, to guarantee completing of subsequent handling.
Winding mechanism 2 comprises winding mechanism installing rack 21, the 3rd servomotor 22, the 4th servomotor 23, the 5th servomotor 24, the 6th servomotor 25, the 3rd ball screw 26, the 4th ball screw 27, the 5th ball screw 28, box part 29, the first linear guides 210, skeleton fixed part 211, skeleton lifting piece 212, thread nipping member 213, push away line parts 214, flying disc parts 215, winding former 216, line ball foot part is with 217 and line ball beriberi cylinder 218, winding mechanism installing rack 21 is arranged in frame 100, line sending frame mechanism 1 is delivered to the end of a thread at thread nipping member 213 places of winding mechanism 2, thread nipping member 213 clips the end of a thread, prepare coiling, the 3rd servomotor 22, the 3rd ball screw 26 and the first linear guides 210 are arranged on winding mechanism installing rack 21, the 3rd servomotor 22 drives the 3rd ball screw 26, the three ball screws 26 to drive box part 29 to move up and down along the first linear guides 210, the 4th servomotor 23 drives the 4th ball screw 27, the four ball screws 27 to drive skeleton fixed part 211 to move up and down, the 5th servomotor 24 drives the 5th ball screw 28, the five ball screws 28 to drive skeleton lifting piece 211 to move up and down, the 6th servomotor 25 drives flying disc parts 215, and 215 rotations of flying disc parts, make copper cash on winding former 216, and line ball beriberi cylinder 218 acts on line ball foot part 217, makes it act on the coil on winding former 216, and coil finally becomes waveform coil, after coiling action and coil molding, push away line parts 214 and act on the coil winding, make coil from winding former 216 come off, to guarantee completing of subsequent handling.
Storage line cup mechanism 3 comprises storage line cup installing rack 31, the first motor 32, the first dispenser 33, the first rotating disk 34, storage line cup 35 and storage line mould 36, storage line cup installing rack 31 is arranged in frame 100, the first dispenser 33 is arranged on storage line cup installing rack 31, the first motor connects and 32 driving the first dispensers 33, the first dispenser 33 connects and drives the first rotating disk 34 to carry out 180 degree determines angle rotation, make the first rotating disk 34 by the storage line cup 35 that contains waveform coil deliver to rule mechanism 7 directly over, to guarantee completing of subsequent handling; Storage line cup 35 is arranged on the first rotating disk 34.
Stator fixed mechanism 4 comprises the first rotary cylinder 41, stator rack 42, the 7th servomotor 43, the 6th ball screw 44, stator compacting part 45, stator positioning cylinder 46 and stator positioning element 47, customization rack 42 is arranged in frame 100, manually stator is placed on stator rack 42, pneumatic actuation the first rotary cylinder 41, the first rotary cylinder 41 drives stator racks 42 to carry out 180 degree to determine angle and rotate to rule parts 7, the 7th servomotor 43 drives the 6th ball screw 44, the 6th ball screw 44 drives stator compacting part 45 to move up and down, with to the compression of stator or unclamp, pneumatic actuation stator positioning cylinder 46, stator positioning cylinder 46 drives stator positioning element 47 to move up and down, and to locate the angle of stator, guarantees that subsequent handling rule and slot wedge can accurately complete.
Slot wedge mechanism 5 comprises that slot wedge part mounting rack 51, the 8th servomotor 52, the 9th servomotor 53, forming slot wedge parts 54, slot wedge cut off parts 55 and slot wedge storage warehouse rotating mechanism 6, slot wedge storage warehouse rotating mechanism 6 comprises slot wedge storage warehouse installing rack 61, the second motor 62, the second dispenser 63, the second rotating disk 64 and slot wedge storage warehouse 65, slot wedge part mounting rack 51 is arranged in frame 100, the 8th servomotor 52 is arranged on slot wedge part mounting rack 51, slot wedge storage warehouse installing rack 61 is arranged on slot wedge part mounting rack 51, the 8th servomotor 52 drives slot wedge profiled part 54, slot wedge is pressed into given shape by forming slot wedge parts 54, in Fig. 6-2, arrow represents slot wedge channel direction, cylinder promotes slot wedge and cuts off parts 55, molded slot wedge is cut into regular length, and be stored in slot wedge storage warehouse 65, the second dispenser 63 is arranged on slot wedge storage warehouse installing rack 61, the second motor 62 connects and drives the second dispenser 63, the second rotating disk 64 is arranged on the second dispenser 63, second dispenser 63 drive the second rotating disks 64 carry out 180 degree and determine angle rotation, slot wedge storage warehouse 65 is rotated to rule mechanism 7, the 9th servomotor 53 driven wheels rotate, drive 65 rotations of slot wedge storage warehouse, make slot wedge of every cut-out, slot wedge storage warehouse 65 is just determined angle rotation, make to cut off rear slot wedge and can accurately put into slot wedge storage warehouse 65, to guarantee completing of subsequent handling.
Rule mechanism 7 comprises rule mechanism installing rack 71, the tenth servomotor the 72, the 11 servomotor the 73, the 12 servomotor 74, the 7th ball screw 75, the 8th ball screw 76, rule lifting piece 77, wedge anchorage lifting piece 78.Rule mechanism installing rack 71 is arranged in frame 100, the tenth servomotor the 72, the 11 servomotor 73 is fixed on rule mechanism installing rack 71, the tenth servomotor the 72, the 11 servomotor 73 drives the 7th ball screw 75, the seven ball screws 75 to connect simultaneously and can drive rule lifting piece 77 and described wedge anchorage lifting piece 78 certain position that simultaneously rises; The 12 servomotor 74 drives the 8th ball screw 76, the eight ball screws 76 to drive rule lifting piece 77 rising certain positions; Last the 9th servomotor 72, the tenth servomotor 73 drive the 7th ball screw 75 again, drive rule lifting piece 77 and wedge anchorage lifting piece 78 to rise simultaneously, complete stator built-in line action.
So far, whole generator stator of vehicle rule completes, and now needs workman that the stator after rule is manually taken off, and the stator core of rule is not put on stator positioning mechanism again, to guarantee the continuous service of entire machine.In practical operation, the calibration rotational structure of storage line cup and the calibration rotational structure of slot wedge storage warehouse, guaranteed the continuous operation of entire machine, realizes high efficiency semi-automatic production.
The present invention is also provided with Electric Appliance Cabinet, in Electric Appliance Cabinet, be provided with controller, controller is connected with cylinder with the servomotor of line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6 and rule mechanism 7 respectively; Entire machine is also provided with control panel, and control panel adopts visual control, manually can be in the enterprising line operate of control panel and monitoring; Control panel is inner to be directly connected with the controller of Electric Appliance Cabinet inside, and the control program through manually pre-entering, can accurately control the close-open operation of each servomotor and cylinder, to guarantee completing of each operation precise and high efficiency; Frame 100 is provided with control panel installing rack, and control panel is arranged on control panel installing rack, and can move with staff's erect-position.
Claims (8)
1. generator stator of vehicle coil inserting apparatus system, comprises frame, it is characterized in that: line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism are installed in described frame; Described line sending frame mechanism is for delivering to described winding mechanism by copper cash; Described winding mechanism is for the waveform coiling to copper cash; Described storage line cup mechanism is for storing the waveform coil that coiling is good and the good coil of coiling being reported and submitted to rule position; Described stator fixed mechanism is for the placement positioning of stator; Described rule mechanism is for embedding the good waveform coil of coiling in the iron core placing; Described slot wedge mechanism, for slot wedge is molded and cut off, deliver to slot wedge storehouse, and inserts in the stator after rule, completes generator stator of vehicle rule.
2. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described line sending frame mechanism comprises line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball screw, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming parts and dials line parts, described line sending frame mechanism installing rack is arranged in described frame, described the first ball screw and the first servomotor are fixed on line sending frame mechanism installing rack, the first ball screw described in described the first driven by servomotor, described the first ball screw drives described line sending sliding seat installing rack to move up and down, the second ball screw described in described the second driven by servomotor, described the second ball screw drives described line sending sliding seat level to move left and right, described trimming parts are cut off copper cash for after having wound the line, described group of line parts are used for stirring copper cash position, coiling can be completed smoothly.
3. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described winding mechanism comprises winding mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servomotor, the 6th servomotor, the 3rd ball screw, the 4th ball screw, the 5th ball screw, box part, the first linear guides, skeleton fixed part, skeleton lifting piece, thread nipping member, pushes away line parts, flying disc parts, winding former, line ball foot part and line ball beriberi cylinder; Described winding mechanism installing rack is arranged in described frame, described the 3rd servomotor, the 3rd ball screw, the first linear guide rails assembling are on described winding mechanism installing rack, the 3rd ball screw described in described the 3rd driven by servomotor, described the 3rd ball screw drives described box part to move up and down along described the first linear guides; The 4th ball screw described in described the 4th driven by servomotor, described the 4th ball screw drives described skeleton fixed part to move up and down; The 5th ball screw described in described the 5th driven by servomotor, described the 5th ball screw drives described skeleton lifting piece to move up and down; Described in described the 6th driven by servomotor, flying disc parts have rotated coiling action; Described thread nipping member is arranged on told winding mechanism installing rack, for gripping the end of a thread; Described winding former and described line ball foot part are arranged on told winding mechanism installing rack, for moulding coiling shape; Described line ball beriberi cylinder is used for promoting line ball foot part so that coil molding; The described line parts that push away are installed on middle hollow shaft, thereby fix with told winding mechanism installing rack, for the coil winding is come off from described winding former.
4. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described storage line cup mechanism comprises storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line mould; Described storage line cup installing rack is arranged in described frame, and described the first dispenser is arranged on described storage line cup installing rack; Described the first motor drives described the first dispenser; Described the first dispenser drives described the first rotating disk to determine angle rotation; Described storage line mould is arranged on described the first rotating disk, for storing the waveform coil winding.
5. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described stator fixed mechanism comprises the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball screw, stator compacting part, stator positioning cylinder, stator positioning element; Described stator rack is arranged in described frame, for placing stator; Described the first rotary cylinder connects and drives described stator rack; The 6th ball screw described in described the 7th driven by servomotor, described the 6th ball screw drives described stator compacting part to move up and down, thereby compresses or unclamp described stator; Described stator positioning cylinder drives described stator positioning element to move up and down, and to locate the angle of stator, guarantees completing of subsequent handling rule and slot wedge.
6. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, is characterized in that: described slot wedge mechanism comprises that slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge parts, slot wedge cut off parts, slot wedge storage warehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge storage warehouse; Described slot wedge part mounting rack is arranged in described frame, and described the 8th servomotor is arranged on described slot wedge installing rack, and forming slot wedge mechanism described in described the 8th driven by servomotor, is pressed into given shape by slot wedge; Cylinder is arranged on slot wedge part mounting rack, for promoting described slot wedge shut-off mechanism, molded slot wedge is cut into regular length, and is stored in described slot wedge storage warehouse; Gear of described the 9th driven by servomotor drives the gear of slot wedge storage warehouse bottom to rotate, and drives the rotation of described slot wedge storage warehouse; Described the second dispenser is arranged on described slot wedge storage warehouse installing rack; Described the second motor drives described the second dispenser, drives described the second rotating disk to determine angle rotation, and described slot wedge storage warehouse is rotated to rule position.
7. generator stator of vehicle rule system as claimed in claim 1, is characterized in that: described rule mechanism comprises rule mechanism installing rack, the tenth servomotor, the 11 servomotor, the 12 servomotor, the 7th ball screw, the 8th ball screw, rule lifting piece, wedge anchorage lifting piece; Described rule mechanism installing rack is arranged in described frame, described the tenth servomotor, the 11 servomotor are fixed on described rule mechanism installing rack, described the tenth servomotor, the 11 servomotor drive described the 7th ball screw simultaneously, and described the 7th ball screw drives described rule lifting piece and described wedge anchorage lifting piece to carry out ascending motion simultaneously; The 8th ball screw described in described the 12 driven by servomotor, described the 8th ball screw drives described rule lifting piece to carry out ascending motion.
8. generator stator of vehicle rule system as claimed in claim 1, it is characterized in that: described rule system also comprises Electric Appliance Cabinet, in described Electric Appliance Cabinet, be provided with controller, described controller is connected and its action is controlled with described line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism respectively, described rule system also comprises control panel, described control panel is connected with described controller, in described frame, be also provided with control panel installing rack, described control panel is arranged on described control panel installing rack.
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| CN201410442475.6A CN104184278B (en) | 2014-09-02 | 2014-09-02 | Automobile generator stator coil inserting machine system |
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| CN201410442475.6A CN104184278B (en) | 2014-09-02 | 2014-09-02 | Automobile generator stator coil inserting machine system |
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| CN104184278B CN104184278B (en) | 2017-04-12 |
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Cited By (7)
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| CN104539115A (en) * | 2014-12-27 | 2015-04-22 | 山东中际电工装备股份有限公司 | Fixed-length wire feeding device for waveform winding machine |
| CN105429394A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Coil inserting machine |
| CN107026542A (en) * | 2017-05-27 | 2017-08-08 | 江苏本格自动化科技有限公司 | One kind automation stator coil production line |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
| WO2018195693A1 (en) * | 2017-04-24 | 2018-11-01 | 深圳市立昌机电设备有限公司 | Stator fixing device for stator winder, and method therefor |
| CN109194062A (en) * | 2018-10-26 | 2019-01-11 | 河北工业大学 | A kind of disk type electric machine stator coil inserting apparatus |
| CN109546815A (en) * | 2018-12-20 | 2019-03-29 | 广州市卓易精密机械有限公司 | A kind of pre-inserted indexing mechanism of motor stator insulated groove wedge |
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