CN102237195A - Automatic wire arranging and winding machine - Google Patents

Automatic wire arranging and winding machine Download PDF

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Publication number
CN102237195A
CN102237195A CN2010101532746A CN201010153274A CN102237195A CN 102237195 A CN102237195 A CN 102237195A CN 2010101532746 A CN2010101532746 A CN 2010101532746A CN 201010153274 A CN201010153274 A CN 201010153274A CN 102237195 A CN102237195 A CN 102237195A
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CN
China
Prior art keywords
paper
winding
insulating paper
layer
main shaft
Prior art date
Application number
CN2010101532746A
Other languages
Chinese (zh)
Inventor
顾伟
顾华平
Original Assignee
上海通力电工设备厂
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 上海通力电工设备厂 filed Critical 上海通力电工设备厂
Priority to CN2010101532746A priority Critical patent/CN102237195A/en
Publication of CN102237195A publication Critical patent/CN102237195A/en

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Abstract

The invention relates to the field of machining, in particular to an automatic wire arranging and winding machine. The automatic wire arranging and winding machine comprises a main machine, a wire arranging mechanism, a paying-off mechanism, an insulated paper winding system and a motor set for providing power, wherein the insulated paper winding system comprises a layer insulating paper winding system and an end insulating paper winding system; the layer insulating paper winding system comprises a bracket and a layer winding power system; the layer winding power system comprises a layer paper feeding system and a layer paper shearing system; the end insulating paper winding system comprises a paper tray and an end winding action system; the end winding action system comprises an end paper feeding system and an end paper shearing system; the end paper feeding system is provided with a paper pressing roller; the motor controlled input end of the paper pressing roller is connected with a micro controller system; and the circumferential surface of the paper pressing roller is provided with a concave cavity capable of accommodating a coil lead. Because the technical scheme is adopted, the automatic wire arranging and winding machine realizes the automatic wire winding function, the transmission of the whole machine is stable, and a coil manufactured by the automatic wire arranging and winding machine has a good insulating effect.

Description

The automatic winding displacement coil winding machine
Technical field
The present invention relates to field of machining, be specifically related to a kind of coil winding machine.
Background technology
Transformer is a kind of equipment commonly used, and in present transformer production, the coil of transformer adopts enamel covered wire leads such as (abbreviation enamelled wires) to turn to inductance coil, need use coil winding machine during the coiling inductance coil.The overall structure of existing transformer coil coil winding machine generally is made up of main frame, wire-arranging mechanism, payingoff mechanism, insulating paper winding mechanism and computer control system.Under computer program control, main frame can be realized slow startup, stop, and travels at the uniform speed, even accurate winding displacement, forward and reverse coiling; Wire-arranging mechanism has school value lead function; Payingoff mechanism has drum counter-rotating, automatic following function; The insulating paper winding mechanism has the insulating paper of placement function.But there is following shortcoming in it: threading speed is preestablished by program, can't change in the coiling process, and is inconvenient in the operation; Realize two-way coiling by two cover winding mechanisms are set, not only complex structure, and lead bends repeatedly influences quality; Phenomenons such as loose ends or motor rotation blockage operation appear in synchronization action difficulty easily between main frame and the payingoff mechanism; Adopt lead and insulating paper together around the mode of volume, can play insulation effect, but the dual-side of inductance coil lacks insulation.
Summary of the invention
The objective of the invention is to, a kind of automatic winding displacement coil winding machine is provided, solve the problems of the technologies described above.
Technical problem solved by the invention can realize by the following technical solutions:
The automatic winding displacement coil winding machine, comprise a main frame, one wire-arranging mechanism, one payingoff mechanism, one is used to twine the insulating paper winding system of insulating paper, described main frame comprises main spindle box, main shaft, support, tailstock, the group of motors of power is provided, it is characterized in that, described insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, described layer insulating paper winding system comprises the support and the layer winding power system of a placed layer insulating paper, described layer of winding power system comprises the layer dress paper system that is used for paper feeding, the layer paper-cut system that is used for paper-cut, described layer paper-cut system is provided with a cutter that is used for cut paper, described layer dress paper system is delivered to layer insulating paper on the described main shaft, main shaft rotates the coil winding layer insulating paper that makes on the main shaft, after winding is finished, described layer of paper-cut system uses cutter shear layer insulating paper, and described layer dress paper system is sent from main shaft to a layer insulating paper;
Described layer dress paper system is provided with one and is used for being fixed on paper positioning fixture on the main shaft delivering to layer insulating paper on the main shaft, the control input end of described paper positioning fixture connects a micro-controller system, described paper positioning fixture and described main shaft are same angular speed, so that the fixed bed insulating paper, make layer insulating paper along with the rotation of main shaft enwinds coil on the main shaft;
Described end insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, described end twines moving system and comprises end dress paper system and the end paper-cut system that is used for platen, described end paper-cut system comprises a hand papercutter, be used to shear the end insulating paper that has wound, described end dress paper system is delivered to the end insulating paper and is needed the lead of coiling last lap place, lead is twined the end insulating paper, twine finish after, described end paper-cut system uses hand papercutter shearing end insulating paper;
Described end dress paper system is provided with one and is used for the end insulating paper is wound into air roll on the winding wire, and the Electric Machine Control input of described air roll connects described micro-controller system, and the circumferential surface of described air roll is provided with a cavity that can hold winding wire.When installing additional, at first the end insulating paper is sent to described air roll place, be stuck on the described cavity, then winding wire is stuck on the cavity that is provided with the end insulating paper, rotate air roll then, along with the rotation of air roll, the end insulating paper is pressed on the winding wire, the winding wire that is pressed with the end insulating paper is used for coiling last lap coil, realizes that end winding also is provided with the purpose of insulating paper;
Motor in the described group of motors connects the frequency converter in the frequency converter group, and described frequency converter group connects a micro-controller system.By micro-controller system control of conversion device, the Frequency Converter Control motor, and then control the motor speed of each mechanism, reach slow startup, stop or the purpose of stepless time adjustment, make the entire equipment start-up course steady, braking accurately and reliably, micro-controller system is controlled each mechanism's motor, realized that also the action of each mechanism follows the action of main frame, the complete machine stable drive, winding displacement is neat.
Described insulating paper winding system comprises that also one is used to control the elastic mechanism of insulating paper tension force.
Described micro-controller system is provided with a touch-screen that is used for man-machine interaction.Operating personnel operate touch-screen, set automatic winding displacement coil winding machine threading speed, coil turn, functions such as control rotating.Operating personnel can also understand the operational factor of automatic winding displacement coil winding machine by touch-screen, and are simple to operation.
Described main spindle box is provided with a rotary encoder that is used for accurately measuring main shaft gyration position and revolution, and described rotary encoder connects described micro-controller system.By micro-controller system collection and deal with data, and the result is presented on the touch-screen, understands winding turns for operating personnel, easy to operate, counting accurately.
Described micro-controller system is calculated winding turns according to described rotary encoder, when the lead coiling is enclosed to last one, described insulating paper winding system is delivered to the winding wire place to the end insulating paper on the paper disc, and end insulating paper winding around lead realizes that the lead at coil two ends increases the purpose of insulation.
Described wire-arranging mechanism comprises that one is used for the leading arm of accurate winding displacement, described leading arm comprises a bearing, described bearing is provided with the support arm of a scalable and rotation, and the end of described support arm is provided with and is used for clamping and lead wire and makes its accurately guide roller assembly of winding displacement.By the change of the telescopic location of support arm and direction of rotation being adjusted the vertical incident angle and the direction of rotation of guide roller assembly, institute's coiling need not be turned around or is provided with two cover winding mechanisms, just can realize forward and reverse coiling.
Described automatic winding displacement coil winding machine also is provided with a foot switch, and described foot switch connects the power input of described automatic winding displacement coil winding machine.Foot switch is used for the open and close general supply, prevents to move backward when coiling from stopping, and guarantees that automatic counting can not produce error, and the more traditional hand switch of foot switch is set, and the application of force is little, and is easy to operate, safety and reliability.
Beneficial effect: owing to adopted technique scheme, the present invention realizes the automatic winding function, complete machine stable drive, winding displacement are neat, flexible to operation, variable frequency control, stepless time adjustment, counting accurately, operation adopts advantages such as man-machine interface control, the transformer coil insulation effect of using the present invention to make is good.
Description of drawings
Fig. 1 is a part-structure schematic diagram of the present invention;
Fig. 2 is the circuit diagram of micro-controller system of the present invention;
Fig. 3 is the part-structure schematic diagram of wire-arranging mechanism of the present invention;
Fig. 4 is the structural representation of air roll of the present invention.
Embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, further set forth the present invention below in conjunction with concrete diagram.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the automatic winding displacement coil winding machine, comprise a main frame, one wire-arranging mechanism 2, one payingoff mechanism, one insulating paper winding system, main frame comprises main spindle box 11, main shaft 12, support 13, tailstock 14, the group of motors of power is provided, the insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, layer insulating paper winding system comprises the support and the layer winding power system of a placed layer insulating paper, layer winding power system comprises the layer dress paper system that is used for paper feeding, the layer paper-cut system that is used for paper-cut, layer paper-cut system is provided with a cutter that is used for cut paper, layer dress paper system is delivered to layer insulating paper on the main shaft 12, main shaft 12 rotates the coil winding layer insulating paper that makes on the main shaft 12, after winding is finished, layer paper-cut system uses cutter shear layer insulating paper, and layer dress paper system is sent from main shaft 12 to layer insulating paper; Layer dress paper system is provided with one and is used for being fixed on paper positioning fixture 3 on the main shaft 12 delivering to layer insulating paper on the main shaft 12, the control input end of paper positioning fixture 3 connects a micro-controller system 5, rotation makes, paper positioning fixture 3 is same angular speed with main shaft, so that the fixed bed insulating paper, make layer insulating paper along with the rotation of main shaft 12 enwinds coil on the main shaft 12; Can be fixed on paper positioning fixture 3 on the main shaft 12, paper positioning fixture 3 rotates along with the rotation of main shaft 12 like this.The two ends that a pair of paper positioning fixture 3 is separately fixed at main shaft 12 also can be set, so that better clamp a layer insulating paper.End insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, end twines moving system and comprises end dress paper system and the end paper-cut system that is used for platen, end paper-cut system comprises a hand papercutter, be used to shear the end insulating paper that has wound, end dress paper system is delivered to the end insulating paper needs the lead of coiling last lap place, lead is twined the end insulating paper, and after winding was finished, end paper-cut system used hand papercutter shearing end insulating paper; End dress paper system is provided with one and is used for the end insulating paper is wound into air roll 4 on the winding wire, and the Electric Machine Control input of air roll 4 connects micro-controller system 5, and the circumferential surface of air roll 4 is provided with a cavity 41 that can hold winding wire 42.When installing additional, at first the end insulating paper is sent to air roll 4 places, be stuck on the cavity 41, then winding wire 42 is stuck on the cavity 41 that is provided with the end insulating paper, rotate air roll 4 then, along with the rotation of air roll 4, the end insulating paper is pressed on the winding wire 42, the winding wire 42 that is pressed with the end insulating paper is used for coiling last lap coil, realizes that end winding also is provided with the purpose of insulating paper.The insulating paper winding system comprises that also one is used for the elastic mechanism of control end insulating paper tension force.
Motor in the group of motors connects the frequency converter in the frequency converter group 51, and frequency converter group 51 connects micro-controller system 5.By micro-controller system 5 control of conversion devices, the Frequency Converter Control motor, and then control the motor speed of each mechanism, reach slow startup, stop or the purpose of stepless time adjustment, make the entire equipment start-up course steady, braking accurately and reliably, micro-controller system 5 is controlled each mechanism's motor, realized that also the action of each mechanism follows the action of main frame, the complete machine stable drive, winding displacement is neat.Micro-controller system 5 is provided with a touch-screen 52 that is used for man-machine interaction.Operating personnel operate touch-screen 52, set automatic winding displacement coil winding machine threading speed, coil turn, functions such as control rotating.Operating personnel can also understand the operational factor of automatic winding displacement coil winding machine by touch-screen 52, and are simple to operation.
Main spindle box 11 is provided with a rotary encoder 111 that is used for accurately measuring main shaft gyration position and revolution, and rotary encoder 111 connects micro-controller system 5.Gathered and deal with data by micro-controller system 5, and the result is presented on the touch-screen 52, understand winding turns for operating personnel, easy to operate, counting accurately.Wire-arranging mechanism 2 comprises that one is used for the leading arm 21 of accurate winding displacement, leading arm 21 comprises a bearing, bearing is provided with the support arm 211 of a scalable and rotation, and the end of support arm 211 is provided with and is used for clamping and lead wire and makes its accurately guide roller assembly 212 of winding displacement.By the change of the telescopic location of support arm 211 and direction of rotation being adjusted the vertical incident angle and the direction of rotation of guide roller assembly 212, institute's coiling need not be turned around or is provided with two cover winding mechanisms, just can realize forward and reverse coiling.
The automatic winding displacement coil winding machine also is provided with a foot switch 15, and foot switch 15 connects the power input of automatic winding displacement coil winding machine.Foot switch 15 is used for the open and close general supply, prevents to move backward when coiling from stopping, and guarantees that automatic counting can not produce error.The more traditional hand switch of foot switch 15 is set, and the application of force is little, and is easy to operate, safety and reliability.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (6)

1. automatic winding displacement coil winding machine, comprise a main frame, one wire-arranging mechanism, one payingoff mechanism, one is used to twine the insulating paper winding system of insulating paper, described main frame comprises main spindle box, main shaft, support, tailstock, the group of motors of power is provided, it is characterized in that, described insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, described layer insulating paper winding system comprises the support and the layer winding power system of a placed layer insulating paper, described layer of winding power system comprises the layer dress paper system that is used for paper feeding, the layer paper-cut system that is used for paper-cut, described layer paper-cut system is provided with a cutter that is used for cut paper, described layer dress paper system is delivered to layer insulating paper on the described main shaft, main shaft rotates the coil winding layer insulating paper that makes on the main shaft, after winding is finished, described layer of paper-cut system uses cutter shear layer insulating paper, and described layer dress paper system is sent from main shaft to a layer insulating paper;
Described layer dress paper system is provided with one and is used for being fixed on paper positioning fixture on the main shaft delivering to layer insulating paper on the main shaft, the control input end of described paper positioning fixture connects a micro-controller system, described paper positioning fixture and described main shaft are same angular speed, so that the fixed bed insulating paper, make layer insulating paper along with the rotation of main shaft enwinds coil on the main shaft;
Described end insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, described end twines moving system and comprises end dress paper system and the end paper-cut system that is used for platen, described end paper-cut system comprises a hand papercutter, be used to shear the end insulating paper that has wound, described end dress paper system is delivered to the end insulating paper and is needed the lead of coiling last lap place, lead is twined the end insulating paper, twine finish after, described end paper-cut system uses hand papercutter shearing end insulating paper;
Described end dress paper system is provided with one and is used for the end insulating paper is wound into air roll on the winding wire, the Electric Machine Control input of described air roll connects described micro-controller system, the circumferential surface of described air roll is provided with a cavity that can hold winding wire, when installing additional, at first the end insulating paper is sent to described air roll place, be stuck on the described cavity, then winding wire is stuck on the cavity that is provided with the end insulating paper, rotate air roll then, rotation along with air roll, the end insulating paper is pressed on the winding wire, and the winding wire that is pressed with the end insulating paper is used for coiling last lap coil;
Motor in the described group of motors connects the frequency converter in the frequency converter group, and described frequency converter group connects described micro-controller system.
2. automatic winding displacement coil winding machine according to claim 1 is characterized in that: described insulating paper winding system comprises that also one is used to control the elastic mechanism of insulating paper tension force.
3. automatic winding displacement coil winding machine according to claim 1 is characterized in that: described micro-controller system is provided with a touch-screen that is used for man-machine interaction.
4. according to claim 1,2 or 3 described automatic winding displacement coil winding machines, it is characterized in that: described main spindle box is provided with a rotary encoder that is used for accurately measuring main shaft gyration position and revolution, and described rotary encoder connects described micro-controller system.
5. automatic winding displacement coil winding machine according to claim 4, it is characterized in that: described wire-arranging mechanism comprises that one is used for the leading arm of accurate winding displacement, described leading arm comprises a bearing, described bearing is provided with the support arm of a scalable and rotation, and the end of described support arm is provided with and is used for clamping and lead wire and makes its accurately guide roller assembly of winding displacement.
6. automatic winding displacement coil winding machine according to claim 5 is characterized in that: described automatic winding displacement coil winding machine also is provided with a foot switch, and described foot switch connects the power input of described automatic winding displacement coil winding machine.
CN2010101532746A 2010-04-21 2010-04-21 Automatic wire arranging and winding machine CN102237195A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102945750A (en) * 2012-11-01 2013-02-27 宁波市鄞州恒通电器厂 Automatic winding machine
CN103331366A (en) * 2013-06-21 2013-10-02 太仓市旭冉机械有限公司 Novel hardware automatic clamping forming clamp
CN104361983A (en) * 2014-12-05 2015-02-18 山东英博电力设备有限公司 Transformer coil and winding method thereof and automatic winding machine
CN105883486A (en) * 2014-09-23 2016-08-24 安徽浩东机电设备有限公司 Frequency conversion winding machine
CN109285692A (en) * 2018-11-16 2019-01-29 北京万德特机电技术研究所 A kind of multi-thread coil winding machine
CN109346314A (en) * 2018-10-25 2019-02-15 庄晓明 A kind of Intelligent wire winding machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102945750A (en) * 2012-11-01 2013-02-27 宁波市鄞州恒通电器厂 Automatic winding machine
CN103331366A (en) * 2013-06-21 2013-10-02 太仓市旭冉机械有限公司 Novel hardware automatic clamping forming clamp
CN105883486A (en) * 2014-09-23 2016-08-24 安徽浩东机电设备有限公司 Frequency conversion winding machine
CN104361983A (en) * 2014-12-05 2015-02-18 山东英博电力设备有限公司 Transformer coil and winding method thereof and automatic winding machine
CN109346314A (en) * 2018-10-25 2019-02-15 庄晓明 A kind of Intelligent wire winding machine
CN109346314B (en) * 2018-10-25 2020-06-30 庄晓明 Winding machine for triangular iron core
CN109285692A (en) * 2018-11-16 2019-01-29 北京万德特机电技术研究所 A kind of multi-thread coil winding machine

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Application publication date: 20111109

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