CN101615509B - Bobbin winder - Google Patents

Bobbin winder Download PDF

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Publication number
CN101615509B
CN101615509B CN 200910141267 CN200910141267A CN101615509B CN 101615509 B CN101615509 B CN 101615509B CN 200910141267 CN200910141267 CN 200910141267 CN 200910141267 A CN200910141267 A CN 200910141267A CN 101615509 B CN101615509 B CN 101615509B
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CN
China
Prior art keywords
interlayer paper
volume frame
coiling
guiding device
pair
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Expired - Fee Related
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CN 200910141267
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Chinese (zh)
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CN101615509A (en
Inventor
有坂宏平
冈村俊二
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Daihen Corp
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Daihen Corp
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Publication of CN101615509A publication Critical patent/CN101615509A/en
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Publication of CN101615509B publication Critical patent/CN101615509B/en
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Abstract

A bobbin winder can wind interlayer windings and insert interlayer paper to an interlayer without deviation of a front position of the interlayer paper or without wrinkle of the interlayer paper. The bobbin winder is provided with a guide device (310) which comprises a guide plate (312) placing the interlayer paper (L) in a top so as to guide; a pair of end face guide members (313) installed on the guide plate and limiting the position of two ends in the width direction of the interlayer paper on the guide plate; a pair of pressing rollers (315) respectively supporting the front end parts of the pair of end face guide members; under the state of moving the guide device (310) to a position of a bobbin frame (100), the interlayer paper is supplied to the bobbin frame by the guide device (310), the guide device (310) is exerted force by a cylinder (327); under the state of pressing the interlayer paper to the bobbin frame side; the bobbin is rotated and the interlayer paper L is wound on the bobbin frame when the guide device is along the bobbin frame.

Description

Winder
Technical field
The present invention relates to reel have multilayer-wound and between layer coiling between insert layer the electric equipment of the structure of paper with the Winder of coiling.
Background technology
Usually, the primary side of the isallobaric device of column transformer coiling has: multilayer-wound is used for insulation and to the structure of having inserted interlayer paper between the layer coiling.The disclosing in the Winder of this coiling such as the patent documentation 1 of reeling possesses: have the volume frame driver that main shaft and rotation with concentric maintenance volume frame drive the rotating driving device of this main shaft; Be disposed between the supply source and volume frame driver of coiling conductor, direction that will be parallel with the axis of main shaft makes the traversing transverse-moving mechanism of coiling conductor that is wound on frame as sideslip direction.
Usually, the foot of transformer core has rectangular-shaped section shape, and therefore, the volume frame as embed the coiling of installing in this foot under most situation, uses the volume frame of the rectangular shape of contour shape of cross section.Be under the rectangular-shaped situation at the volume frame, at the long leg branch of volume frame, the coiling conductor floats, and is in the tendency of the bulging laterally that winds the line, therefore, preferably be arranged on when the layer coiling that the coiling conductor is wound on the periphery of frame or has reeled gone up and wind the line conductor to rolling up the mechanism that frame compresses.Therefore, in patent documentation 1, in the Winder of record, carry the coiling backer roll at traversing, to wind the line the central side pressurization time of conductor to the volume frame with this backer roll, the operation of reeling, thus, the situation that the conductor that prevents from winding the line floats from volume frame or the layer coiling of having reeled.
With paper between the form preparation layer of common roller, when layer of every coiling winds the line on the volume frame, to supply with from the periphery of this layer of interlayer principal direction coiling of roller rollback, this interlayer paper roll is around in the periphery of the layer coiling of having reeled, and, the coiling of the coiling conductor of one deck coiling under this interlayer paper constitutes.Interlayer paper is cut into the length of the lap degree more fixed than the girth calipers of layer coiling, is wound on the periphery of layer coiling till the overlapping state of the lap that described coiling begins the end of side and the end of the end side of reeling becomes to stipulate.The coiling of the coiling by carrying out layer coiling repeatedly and the interlayer paper in the layer coiling, reeling has the multilayer spiral that has inserted the structure of interlayer paper at interlayer.
Between the periphery winding layer of layer coiling, during paper, need its front position of aliging sometimes, in addition, need prevent from producing at the interlayer paper that the periphery of layer coiling is reeled the situation of wrinkle.Therefore, in the Winder shown in the patent documentation 1, interlayer paper backer roll and coiling backer roll together are equipped on traversing, with the interlayer paper roll during around the periphery of layer coiling, when the coiling backer roll is crimped on the periphery of interlayer paper via the coiling conductor, interlayer paper backer roll is also connect to the interlayer letterweight, with two rollers the periphery of interlayer principal direction layer coiling is pressed.
[patent documentation 1] real fair 2-38429 communique
In Winder in the past, in order not produce at interlayer paper under the situation of wrinkle, and under the state with the alignment of the front position of interlayer paper, the interlayer paper roll is around in the periphery of layer coiling, after needing coiling of coiling, when new volume frame being arranged at the volume frame driver in order to reel next coiling, with the plus-pressure of coiling backer roll and interlayer paper backer roll with respect to the rigidity of coiling conductor or to the fine settings such as tractive effort of this coiling conductor effect.Therefore, not only need the stressed adjusting masterful technique to coiling backer roll and interlayer paper backer roll, and regulate operation spended time inevitably.
In addition, under the incomplete state of stressed adjusting of coiling backer roll and interlayer paper backer roll, the coiling operation that winds the line, under the coiling situation that the front position of paper departs between genetic horizon of coiling, need stop to roll up frame, the operation of the front position of manual adjustments interlayer paper midway temporarily, therefore, wind the line in order to reel one, become many necessary man-hour inevitably, and the manufacturing cost of coiling uprises inevitably.
And then, in Winder in the past, when the coiling of at every turn reeling new, need delicate adjusting, and, need the situation of manual adjustment halfway, therefore, often the operating personnel of manual adjustment that the reeling condition of the adjusting of Winder and supervision, interlayer paper is carried out in configuration is absolutely necessary, and is difficult to carry out the automation of winding operation.
Summary of the invention
The object of the present invention is to provide and not carry out complicated adjusting, and the not skew of the front position of paper between genetic horizon, or do not produce at interlayer paper under the situation of wrinkle, carry out the coiling of layer coiling and to the insertion of the interlayer paper of interlayer, thus the Winder that can carry out automation.
Of the present invention is object with Winder as described below, that is: possess: the volume frame driver, and it has with the state configuration of axis towards horizontal direction, and will roll up frame drives this main shaft with the main shaft of concentric maintenance and rotation rotating driving device; Transverse-moving mechanism, it makes the coiling conductor of reeling at the volume frame along traversing on the direction parallel with the axis of main shaft; The interlayer feeder, paper between supplying layer will have multilayer-wound on it winds the line to the layer of reeling at the volume frame, reel to the coiling of having inserted the structure of interlayer paper between the layer coiling.
In the present invention, described interlayer feeder possesses: guiding device, it possesses: guided plate, upper surface have from below the smooth guide surface that contact with the interlayer paper of supplying with to the volume frame, and front end disposes towards volume frame side; A pair of end face guiding element, on guided plate, is extending with the rectangular direction of the axis direction of main shaft under the state of volume frame driver side at front end, and the end positions of the Width of the interlayer paper on the restriction guide surface; Be supported on a pair of press section of the leading section of a pair of end face guiding element respectively, and, its be set to allow carry out from the volume frame away from the origin position set of position initial position when the insertion that the position that approaches the volume frame is set forward travel, during from described insertion initial position towards the setback of origin position with by the rotational motion centered by the center of rotation axis of the direction parallel with the axis of described main shaft, initial position when described insertion, a pair of press section can turn to the position that becomes with the state of rolling up the frame butt; The guiding device driving mechanism, it drives described guiding device so that guiding device carries out the mode of described forward travel and setback and rotational motion, when making guiding device advance to described insert under the state of initial position, carry out to the supply of the new interlayer paper in the layer coiling of volume frame coiling, and, at the coiling of this new interlayer paper by the coiling conductor, during till fixing with respect to the volume frame, make a pair of press section towards described volume frame side ground application of force guiding device, can enough a pair of press sections new interlayer principal direction be rolled up the frame side compression thus.
If constitute as described above, then supplying with new interlayer paper to the layer coiling that is wound on the frame, when this interlayer paper roll is around in the periphery of layer coiling, the coiling conductor of one deck coiling under new interlayer paper utilization constitutes, till fixing with respect to the volume frame during, can utilize a pair of press section, the two ends of the Width of new interlayer paper are compressed to the volume frame, therefore, can be when the periphery of the layer coiling that new interlayer principal direction has been reeled be reeled, the situation that depart from the position of interlayer paper.
Thereby, if constitute Winder as described above, then can not depart from the front position of interlayer paper, or do not produce at interlayer paper and make progress winding operation under the situation of wrinkle, need not carry out the manual adjustment of the reeling condition of interlayer paper at the coiling terminal winding operation midway of coiling.In addition, need when the coiling of at every turn reeling new, not carry out complicated adjusting, therefore, can easily realize the automation of winding operation.
In preferred mode of the present invention, above-mentioned guide means guide device, it possesses: upper surface have from below the smooth guide surface that contacts with the interlayer paper of supplying with to the volume frame, and front end is towards the guided plate of volume frame side configuration, at front end under the state of volume frame driver side, on guided plate, extending with the rectangular direction of the axis direction of main shaft, and a pair of end face guiding element of the end positions of the Width of the interlayer paper on the restriction guide surface, the interlayer paper pressing plate of the upper surface position of the interlayer paper on restriction guided plate between a pair of end face guiding element, be supported on a pair of press section of the leading section of a pair of end face guiding element respectively, and, its be set to allow carry out by a pair of press section is made as from the volume frame away from the forward travel of the origin position set of the position of state along continuous straight runs of initial position when the insertion that the position that a pair of press section is made as the state that approaches the volume frame is set, initial position is to the setback of the along continuous straight runs of origin position during from insertion, by the rotational motion centered by the center of rotation axis of the direction parallel with the axis of main shaft, with the elevating movement on the vertical direction, initial position when inserting, can turn to a pair of press section becomes position with the state of volume frame butt, and the guiding device driving mechanism possesses the guiding device travel mechanism that makes guiding device carry out forward travel and setback, with for the press section to the volume frame side application of force and with the guiding device force application mechanism of guiding device to a side the rotation direction application of force.
In addition, in preferred mode of the present invention, except above-mentioned guiding device and guiding device driving mechanism, also be provided with: interlayer paper feed apparatus, it will be from the interlayer folder of the roller rollback of described interlayer paper between pinch roll and backer roll, by between a pair of end face guiding element of described guiding device and between described interlayer paper pressing plate and the described guide surface and give to described volume frame side; Interlayer paper shearing device, its position in the front of the rearward end of described guiding device cuts off the interlayer paper of giving to described volume frame side; Control device, it controls described volume frame driver as follows, the guiding device driving mechanism, with interlayer paper shearing device, that is: when reeling each layer coiling, described volume frame stops described volume frame at every turn, make the coiling of guiding device rising winding diameter increase the range degree, and before making described guiding device and then when being moved to described insert under the state of initial position, go up the new interlayer paper of supply to the layer coiling of having reeled, between the coiling conductor that one deck wound the line under the front end of the interlayer paper that this is new sandwiched and forms and the layer of having reeled wind the line, and when described guiding device being remained on described insert under the state of initial position, rotate the mode application of force of described guiding device towards the direction of described volume frame side to described a pair of press section, under with the state of described press section with the described new described volume frame of interlayer principal direction side compression, make described volume frame rotation thus, when making described guiding device along the periphery of described volume frame, the new interlayer paper of periphery coiling at described volume frame, and when the length of the interlayer paper of sending to volume frame side than described interlayer paper shearing device reaches the necessary length of the interlayer paper of reeling in the periphery of a layer coiling, stop described volume frame, cut off described interlayer paper, and then begin the rotation of described volume frame, after being fixed in described new interlayer paper in the layer coiling of having reeled, carry out the retreating to described origin position of described guiding device, with with described a pair of by pressure roller from described volume frame to the rotation that is pulled away from the described guiding device on the direction, go forward side by side and exercise the action that described press section is left from the volume frame.
Aforesaid control device is set, then can easily realizes comprising the automation of a series of winding operation of the insertion of the coiling of layer coiling and interlayer paper.
In addition, as mentioned above, utilize a pair of end face guiding element, the end positions of the Width of paper between limiting layer, and, between a pair of end face guiding element, utilize interlayer paper pressing plate, when interlayer principal direction guided plate is compressed, under the situation of volume frame supply, can prevent from reliably producing wrinkle at interlayer paper.
In other preferred modes of the present invention, in beginning in the process of the coiling of the interlayer paper of the periphery of the layer coiling of having reeled, during angle that volume frame rotation is set, will be controlled to be based on the speed of giving of the interlayer paper of interlayer paper feed apparatus with roll up frame on the circular velocity of layer coiling equate.If carry out such control, can prevent that then interlayer paper is applied in the situation of tension force when being involved in interlayer paper, therefore, can prevent that the front position of interlayer paper is from the situation of normal position deviation.
In of the present invention and then other preferred modes, a pair of press section has flange part in the end of the opposition side of separately mutual opposed end, and have following function: guiding device is initial position when inserting, utilize the guiding device force application mechanism with a pair of press section to towards the direction of volume frame side rotationally during the application of force, the flange part of a pair of press section is opposed with the both ends of the surface of the Width of the both ends of the surface of the axis direction of volume frame and/or the interlayer paper of having reeled on described volume frame from axis direction, guides described volume frame.
If in the press section flange part is set as described above, the both ends of the surface of Width with interlayer paper that flange part reeled on the frame from the both ends of the surface of axis direction and the axis direction of volume frame and/or at volume are opposed, the function of guiding volume frame, then can utilize the press section will roll up under the state that frame correctly locatees with respect to guiding device, supply is gone up in the layer coiling that the interlayer principal direction is wound on frame, therefore, can prevent the position deviation of interlayer paper reliably.
In other preferred modes of the present invention, the lifting platform that is set to regulate the position of above-below direction is supported on transverse-moving mechanism.In addition, guiding device is configured to a pair of press section towards the state of volume frame driver side, makes the center of rotation axis under the state of the axis direction of main shaft, rotates and is supported on interlayer paper insertion platform freely.In this case, guiding device travel mechanism comprises: with motor as drive source, the rotation transformation of this motor is the displacement on the glide direction of interlayer paper insertion platform, insert the mechanism that platform transmits to interlayer paper, the guiding device force application mechanism comprises: the straight-line displacement of the piston of cylinder is transformed to rotation displacement, to the mechanism that guiding device transmits.In addition, elevating mechanism comprises: be straight-line displacement by the rotation transformation with lift motor, to the lifting platform transmission, make the mechanism of lifting platform lifting.
In preferred mode of the present invention, above-mentioned a pair of press section comprises: axis is respectively towards the direction parallel with the axis of main shaft, and is rotatably freely supported on leading section a pair of by pressure roller of a pair of end face guiding element.
According to the present invention as can be known, supplying with new interlayer paper to the layer coiling that is wound on the frame, when this interlayer paper roll is around in the periphery of coiling, the coiling conductor of one deck coiling under new interlayer paper utilization constitutes, till fixing with respect to the volume frame during, can utilize a pair of press section, the two ends of the Width of new interlayer paper are compressed to the volume frame, therefore, can be when the periphery of the layer coiling that new interlayer principal direction has been reeled be reeled, the situation that depart from the position of interlayer paper.
Thereby, according to the present invention as can be known, can not depart from the front position of interlayer paper, or do not produce at interlayer paper and make progress winding operation under the situation of wrinkle, need not carry out the manual adjustment of the reeling condition of interlayer paper at the coiling terminal winding operation midway of coiling.In addition, need when the coiling of at every turn reeling new, not carry out complicated adjusting, therefore, can easily realize the automation of winding operation.
According to the described invention of second aspect as can be known, utilize a pair of end face guiding element, the end positions of the Width of paper between limiting layer, and, between a pair of end face guiding element, utilize interlayer paper pressing plate, when interlayer principal direction guided plate is compressed, supply with to the volume frame, therefore, can prevent from producing at interlayer paper the situation of wrinkle reliably.
According to the described invention of the third aspect as can be known, in beginning in the process of the coiling of the interlayer paper of the periphery of the layer coiling of having reeled, during the angle of rolling up frame rotation setting, to be controlled to be based on the speed of giving of the interlayer paper of interlayer paper feed apparatus with roll up frame on the circular velocity of layer coiling equate, therefore, can prevent that when being involved in interlayer paper, interlayer paper is applied in the situation of tension force, can prevent that the front position of interlayer paper is from the situation of normal position deviation.
In addition, according to the described invention of fourth aspect as can be known, in the press section flange part is set, guiding device initial position when inserting utilizes the guiding device force application mechanism, with a pair of press section to towards the direction of volume frame side rotationally during the application of force, the flange part of a pair of press section is opposed with the both ends of the surface of the Width of the both ends of the surface of the axis direction of volume frame and/or the interlayer paper of having reeled on described volume frame from axis direction, guide described volume frame, can will roll up under the state that frame correctly locatees with respect to guiding device thus, supply is gone up in the layer coiling that the interlayer principal direction is wound on frame, therefore, can prevent the position deviation of interlayer paper reliably
Description of drawings
Fig. 1 is the front view of the Winder of present embodiment.
Fig. 2 is the side view of the Winder of present embodiment.
Fig. 3 is in the Winder of present embodiment, will go up the state section part of the major part before paper faces between supplying layer and the enlarged front view that illustrates to the layer coiling that is wound in frame.
Fig. 4 is in the Winder of present embodiment, will make the state section part of the major part under the time point that guiding device advances to volume frame side in order to go up paper between supplying layer to the layer coiling that is wound in frame and the front view that illustrates.
Fig. 5 be in the Winder of present embodiment with the interlayer paper roll state section part of the major part during around the volume frame and the enlarged front view that illustrates.
Fig. 6 is the stereogram of structure of representing the major part of the guiding device that uses in the present embodiment.
Fig. 7 is the integrally-built block diagram of the summary Winder of representing present embodiment.
Fig. 8 is the time diagram of action of the Winder of expression present embodiment.
Fig. 9 is the flow chart that is illustrated in the algorithm of carrying out when Winder with present embodiment winds the line of task.
Figure 10 is the flow chart that is illustrated in the step of the preparation work of carrying out among the step S1 of Fig. 9.
Figure 11 is the flow chart that is illustrated in the algorithm that is used for the task that initial point resets that carries out among the step S2 of Fig. 9.
Figure 12 be illustrated in being used for of carrying out among the step S4 of Fig. 9 carry out that interlayer paper inserts, the interlayer paper roll is gone into, and the flow chart of the algorithm of the interlayer paper task of cutting off.
Figure 13 is the chart of an example that is illustrated in the structure of the data form of storing in the storage device of the microprocessor that constitutes control device in the Winder of present embodiment.
Figure 14 is the chart that is illustrated in the structure of other data forms of storing in the storage device of the microprocessor that constitutes control device in the Winder of present embodiment.
Figure 15 represents in the present invention, at the stereogram of the major part of the variation of the press section that the leading section of end face guiding element arranges.
Figure 16 (A) represents in the present invention, and at the stereogram of the major part of another variation of the press section that the leading section of end face guiding element arranges, figure (B) is the front view of the major part of (A).
Figure 17 represents in the present invention, at the stereogram of the major part of another variation again of the press section that the leading section of end face guiding element arranges.
Among the figure: 1-rolls up frame driver; 100-rolls up frame; The 101-main shaft; The 105-Spindle Motor; The 2-transverse-moving mechanism; Traversing of 202-; The 217-backer roll that winds the line; The 218-cylinder; 3-interlayer feeder; 301-linear guide mechanism; 302-interlayer paper inserts platform; 309-inserts the platform motor; The 310-guiding device; The 311-lead-frame; The 312-guided plate; 313-end face guiding element; 315-presses pressure roller; The 315a-flange part; 315b-roller main part; 316-interlayer paper pressing plate; The 320-pin; The 325-bar; 327-guided plate pressurized cylinder; 3A-guiding device travel mechanism; 3B-guiding device force application mechanism; The 4-base frame; The 7-lifting platform; L-interlayer paper; The W-conductor that winds the line.
Embodiment
Below, with reference to accompanying drawing, describe in detail preferred embodiment of the present invention.Fig. 1~Fig. 4 is the expression embodiments of the present invention, Fig. 1 and Fig. 2 are respectively front view and the side view of the Winder of present embodiment, Fig. 3 is the enlarged front view that the state section part of the major part before upward paper faces between supplying layer to the layer coiling that is wound in frame is illustrated, Fig. 4 will make the state section part of the major part under the time point that guiding device advances to volume frame side in order to go up paper between supplying layer to the layer coiling that is wound in frame and the front view that illustrates, Fig. 5 is the enlarged front view that the interlayer paper roll is illustrated around the state section part of the major part of volume during frame, and Fig. 6 is the stereogram of structure of representing the major part of the guiding device that uses in the present embodiment.In addition, Fig. 7 is the integrally-built block diagram of the summary Winder of representing present embodiment, Fig. 8 is the time diagram of action of the Winder of expression present embodiment, Fig. 9 is the flow chart that is illustrated in the algorithm of carrying out when Winder with present embodiment winds the line of task, Figure 10 is the flow chart that is illustrated in the step of the preparation work of carrying out among the step S1 of Fig. 9, Figure 11 is the flow chart that is illustrated in the algorithm that is used for the task that initial point resets that carries out among the step S2 of Fig. 9, Figure 12 is illustrated in being used for of carrying out among the step S4 of Fig. 9 to carry out interlayer paper and insert, the interlayer paper roll is gone into, and the flow chart of the algorithm of the task of interlayer paper cut-out, Figure 13 is the chart of an example of the structure of the data form stored in the storage device of the expression microprocessor that constitutes control device, and Figure 14 is the chart of the structure of other data forms of storing in the storage device of the expression microprocessor that constitutes control device.
In Fig. 1 and Fig. 2,1 for to have axis with the state configuration towards horizontal direction, with volume frame 100 keeps with one heart main shaft 101 and the volume frame driver of the rotating driving device 102 of this main shaft of rotation driving, the 2nd, the transverse-moving mechanism that the coiling conductor W that is wound on frame 100 is slided along the direction parallel with the axis of main shaft 101,3 for to the last interlayer feeder of paper L between supplying layer of the layer coiling that is wound on frame 100.
More particularly, volume frame driver 1 possesses: the boxed frame 103 of an end of base frame 4 is fixed in the lower end, and main shaft 101 is rotatably freely supported on its axis on the supporting frame 104 that framework 103 is fixed towards horizontal direction.As shown in Figure 2, the rotation of the Spindle Motor of installing at framework 103 105 is via being with 106 to transmit to jack shaft 107, and the rotation of jack shaft 107 is via being with 108 to transmit to main shaft 101.Utilization possesses motor 105, with 106, jack shaft 107 and with 108 band transmission mechanism, constitute the main axis rotation drive unit of rotation driving main shaft 101.At main shaft 101 the expansion contracting mechanism 109 that has utilized pantogragh mechanism etc. is installed, can supports rectangular-shaped volume frame 100 with one heart via expansion contracting mechanism 109 at main shaft 101.Side at supporting frame 104 is supported with operation board 6 via supporter 5.Utilize main shaft 101, above-mentioned main axis rotation drive unit and expansion contracting mechanism 109, constitute volume frame driver 1.
Side support at framework 103 has lifting platform 7, this lifting platform 7 is via the supporting device 8 that possesses linear guide mechanism, lifting freely on above-below direction, described lifting platform 7 possesses: the plate face is towards vertical direction, the pair of side plates 701,702 (with reference to Fig. 2) that relatively arranges on the axis direction of main shaft 101; Constituted by the plate of plate face towards vertical direction, link the web 703 (with reference to Fig. 1) between side plate 701,702 the base portion.Web 703 fixing frameworks 704 at lifting platform 7 are equipped with axis towards the nut 9 of vertical direction, have screwed togather ball-screw 10 at this nut.Rotation at the fixing lift motor 11 of base frame 4 is transmitted to threaded rod 10 via reductor 12, utilizes the rotation of the ball-screw 10 that lift motor 11 drives by nut 9, is transformed to the displacement of above-below direction (the arrow Z direction of Fig. 1), transmits to lifting platform 7.Utilize supporting device 8, nut 9, ball-screw 10 and lift motor 11, constitute the elevating mechanism that makes lifting platform 7 liftings.Lifting platform 7 is located at the origin position that the below is set at first, when the quantity of the layer coiling of the volume frame of coiling increases at every turn, and increment (the coiling amount of increasing of the coiling) degree of the diameter of the coiling of rising.
At the side plate 701 of lifting platform 7,702 the top tie plate face two ends towards traversing support plate 705 of horizontal direction, traversing 202 via linear guide mechanism 201, and straight line moves and is supported on freely on this support plate on the direction parallel with the axis of main shaft 101.At the nut 203 of traversing 202 lower surface fixed axis towards the direction parallel with the axis of main shaft 101, the ball-screw 204 that screws togather with this nut is linked to the rotating shaft at the fixing traversing motor 205 of the side plate 702 of lifting platform.Come and go straight line in the direction parallel with the axis of main shaft 101 (the arrow directions X of Fig. 2) and move by utilizing the round rotation of the ball-screw 204 that traversing motor 205 drives, making traversing 202.
At traversing 202 the support plate of vertically erectting 206 is installed, at this support plate guide reel 207~209, dance roller 210 and guide reel 211 is installed, its axis separately is towards the direction parallel with the axis of main shaft 101.In addition, as shown in Figure 3, traversing 202 rearward end that the arm 212 that tilts below tiltedly towards volume frame driver 1 is fixedly arranged, axis is installed towards the guide reel 213 of the direction parallel with the axis of main shaft at the front end of arm 212.In addition, one end of L font bar 214 is via the pin of axis towards the direction parallel with the axis of main shaft, rotate the front end that is supported on arm 212 freely, a pair of coiling backer roll 217,217 rotations of arranging in the direction rectangular with respect to the axis of main shaft are installed on the two ends that linked the carriage 216 of pars intermedia at the other end of L font bar 214 via axis towards the pin of the direction parallel with the axis of main shaft freely.Support plate 206 links via the rearward end of pin 219 with cylinder (line pressurized cylinder) 218, and the front end of the piston rod 218a of cylinder 218 links via the pars intermedia of pin and L font bar 214.
As shown in Figure 1, in the lower end of the other end anchor post 15 of base frame 4, from the upper end of pillar 15 to outstanding with the opposition side of volume frame driver 1 and the front end rotation wrist 15a that extends is equipped with coiling conductor guide reel 16 freely.In addition, at the front end fixed head face of the wrist 15a plate 17 towards vertical direction, be equipped with at this plate and possess the conductor guiding element 18 that makes the hole that coiling conductor W passes through.Below plate 17, dispose and accommodate the lead conductor reservoir vessel 19 with the drum of coiled type coiling with coiling conductor W, the coiling conductor W that draws from the peristome of the upper end of container 19 to vertical direction is by behind the conductor guiding element 18, through the periphery of guide reel 16, guiding transverse-moving mechanism 2 sides.The coiling conductor W of guiding transverse-moving mechanism 2 is supplied in volume frame 100 by guide reel 207~209, dance roller 210, guide reel 211, guide reel 213 and coiling backer roll 217,217 below.
In the present embodiment, be provided with the electromagnetic braking apparatus that applies braking to the rotation of guide reel 208 and 209, by regulating from this brake gear to guide reel 208 and 209 braking force that apply, can regulate to the tension force of the coiling conductor of volume frame 100 supplies.
In the present embodiment, utilize L font bar 214, cylinder 218 and coiling backer roll 217, constitute coiling conductor pressing mechanism, utilize cylinder 218, bar 214 is rotated, wind the line thus backer roll 217 become and roll up frame 100 or be wound on frame the coiling butt state coiling pressing position (position that in Fig. 1, is shown in broken lines) and become from rolling up frame 100 and being wound on displacement between the origin position (position that among Fig. 1, is shown in broken lines) of the state that the coiling of frame leaves.When volume frame 100 is reeled coiling conductor W, coiling backer roll 217 is disposed at the coiling pressing position, always to the volume frame 100 side application of forces, by the guide reel of transverse-moving mechanism 2, utilize coiling backer roll 217,217 to compress volume frame 100 to the side directed coiling conductor W of volume frame by the application of force of cylinder 218.
Utilize guide 201, traversing 202, nut 203, ball-screw 204, motor 205, support plate 206, guide reel 207~209, dance roller 210, guide reel 211,213, bar 214, coiling backer roll 217 and cylinder 218, constitute transverse-moving mechanism 2.
Lifting platform 7 possesses: below transverse-moving mechanism 2, the plate face disposes towards horizontal direction, side plate 701,702 support plate 706 (with reference to Fig. 1) are fixed in two ends, on this support plate 706 via linear guide mechanism 301 supporting courses between paper insert platform 302, can reach along the horizontal plane parallel with the axis of main shaft 101, mobile with respect to the rectangular direction of the axis of main shaft.As shown in Figures 3 and 4, interlayer paper inserts platform 302 to be possessed: relatively dispose along the base plate 303 of the horizontal plane configuration parallel with the axis of main shaft 101 with the axis direction of main shaft 101, and the side plate 304,305 at the two ends of base plate 303 is fixed in the lower end, utilize linear guide mechanism 301 with base plate 303 supports to be, with along the parallel horizontal plane of the axis of main shaft 101, mobile freely with the rectangular direction of the axis direction of main shaft.
The lower surface that inserts the base plate 303 of platform 302 at interlayer paper fixedly have axis towards with the nut 306 of the rectangular direction of axis direction of main shaft, axis meets at right angles and disposes towards the axis direction with main shaft, and the ball-screw 308 that is rotatably freely supported on the support plate 706 via bearing 307,307 is screwed together in nut 306.The rotating shaft that is fixed in the insertion platform motor 309 on the support plate 706 of lifting platform setting is linked to ball-screw 308, utilize the rotation of the ball-screw 308 that inserts 309 drivings of platform motor to be transformed to straight-line displacement by nut 306, insert platform 302 to interlayer paper and transmit.Thereby interlayer paper inserts platform 302 can follow the rotation of inserting platform motor 309, and along continuous straight runs is sliding with the rectangular direction of the axis direction of main shaft 101.In the present embodiment, interlayer paper insert platform 302 can as illustrated in fig. 3 from the volume frame away from the going-back position set of position and become near the progressive position of the state of volume frame as illustrated in fig. 4 between displacement.
Insert platform 302 at interlayer paper and be supported with guiding device 310, and this guiding device 310 can be to rotate centered by the center of rotation axis of the direction parallel with the axis of main shaft.As shown in Figure 6, guiding device 310 possesses: insert the lead-frame 311 of extending between the base plate 303,304 of platform 302 at interlayer paper.Lead-frame 311 comprises: have the bottom wall portion 311a of extension flatly between the side plate 304,305 of interlayer paper insertion platform, keep above bottom wall portion 311a at interval, the roof 311b that disposes abreast with bottom wall portion 311a, link side wall portion 311c that the ground, two ends of bottom wall portion 311a and roof 311b arranges and the framework of side wall portion 311d respectively, be formed with the upwardly extending slotted hole 311e in the side parallel with the axis of main shaft 101 at roof 311b.
The rearward end that guided plate 312 is fixedly arranged at the bottom wall portion 311a of lead-frame 311, this guided plate 312 has the leading section 312a towards volume frame driver 1 side, has the smooth guide surface 312b that mounting guides to the interlayer paper L of volume frame 100 supplies at upper surface.
Dispose a pair of band plate-like end face guiding element 313,313 at guided plate 312, its with leading section 313a under the state of volume frame driver 1 side, in the rectangular direction extension of the axis direction of guided plate 312 upper edges and main shaft.These end face guiding elements 313,313 rearward end are inserted in the bottom wall portion 311a and the gap between the roof 311b of lead-frame 311, utilize and connect slotted hole 311e, and be screwed into the screw 314,314 of end face guiding element 313,313 rearward end, end face guiding element 313,313 is anchored on lead-frame 311.End face guiding element 313,313 is set to, and under the state that is anchored on lead-frame 311, the upper surface of its lower surface and guided plate 312 connects airtight.End face guiding element 313,313 have in vertical direction extend and with the parallel direction of the axis direction of main shaft 101 on relative smooth guide plane 313a, 313a, these guide planes and two end in contact of the Width of the interlayer paper L of mounting on guide surface 312b, thus limit the end positions of the Width of this interlayer paper L.Interval between the end face guiding element 313,313 and end face guiding element 313,313 and the position relation of volume between the frame 100 can be by unscrewing screw 314,314 and regulate freely corresponding to the width of interlayer paper L and the position of volume frame.
A pair of end face guiding element 313,313 leading section 313b, 313b are set to, with than the leading section of guided plate 312 to the side-prominent state configuration of volume frame driver, support a pair ofly by pressure roller 315,315 respectively at end face guiding element 313,313 leading section 313b, 313b, it rotates pivot axis separately freely towards the direction parallel with the axis of main shaft 101.A pair of have flange part 315a, 315a by pressure roller 315,315 in the end of the opposition side of separately mutual opposed end, guiding device 310 is positioned at initial position when inserting, utilize cylinder 327, will be by pressure roller 315,315 to towards the direction of volume frame 100 sides rotationally during the application of force, a pair of by pressure roller 315,315 flange part 315a, 315a performance on the axis direction with the both ends of the surface of the axis direction of volume frame 100 and/or volume frame 100 on the opposed and function of guiding volume frame 101 of the both ends of the surface of Width of the layer coiling of having reeled.In the present embodiment, so that become with end face guiding element 313,313 guide plane 313a, 313a by the inner surface of pressure roller 315,315 flange part 315a, 315a and roughly to be equipped with by pressure roller 315,315 with the mode of one side.In the present embodiment, utilize a pair ofly by pressure roller 315,315, constitute axis towards the direction parallel with the axis of main shaft, and a pair of end face is supported on a pair of press section of the leading section of end face guiding element respectively.
In addition, between a pair of end face guiding element 313,313, dispose the interlayer paper pressing plate 316,316 of the upper surface of the interlayer paper L that presses on the guided plate 312.Illustrated interlayer paper pressing plate 316,316 has heavy section 316a, 316a at pars intermedia, these heavy sections are inserted among the bottom wall portion 311a and the gap between the roof 311b of lead-frame 311, utilization is fixed in lead-frame 311 by the bolt 317,317 that slotted hole 311e is screwed into heavy section 316a, 316a with interlayer paper pressing plate 316,316.Like this interlayer paper pressing plate 316,316 is fixed under the state of lead-frame 311, between interlayer paper pressing plate 316,316 and guided plate 312, forms the gap to make the size that interlayer paper L passes through.Gap between interlayer paper pressing plate 316,316 and guided plate 312 is set at the size of the degree that contacts gently with interlayer paper pressing plate 316,316 and interlayer paper L, when the upper surface of interlayer paper L and guided plate 312 and the lower surface of interlayer paper pressing plate 316,316 slide mobile the contact gently, to the conveying of volume frame side.For easy paper L between insert layer in the gap between interlayer paper pressing plate 316 and the guided plate 312, the rearward end of interlayer paper pressing plate 316,316 (with the end of volume frame opposition side) 316b, 316b form crooked upward shape.
Also have, in the present embodiment, two interlayer paper pressing plates 316 are set up in parallel at the axis direction of main shaft, but the number of interlayer paper pressing plate can be arbitrarily.
Utilize axis towards the pin 320 of the direction parallel with the axis direction of main shaft, be rotated along the two ends of the long side direction of the lead-frame 311 of the axis direction of main shaft and be supported on the base plate 303,304 that interlayer paper inserts platform 302 freely.As shown in Figure 6, at an end of pin 320 fixed levers 325, rearward end links via the other end of pin 328 with bar 325 via the front end of pin 326 with the piston rod 327a of the guided plate pressurized cylinder (cylinder) 327 of side plate 305 bindings of interlayer paper insertion platform.
In illustrated example, utilize parts as described below to constitute guiding device 310, that is: have the leading section towards volume frame driver 1 side, have supporting to the guided plate 312 of the smooth guide surface 312a of the interlayer paper L of volume frame 100 supplies at upper surface; At leading section under the state of volume frame driver 1 side, on guided plate 312, extending the ground setting with the rectangular direction of the axis direction of main shaft, with two end in contact at the Width of the interlayer paper L of guide surface 312a upper support, limit a pair of end face guiding element 313,313 of end positions of the Width of this interlayer paper; Between a pair of end face guiding element 313,313, dispose, press the interlayer paper pressing plate 316,316 of the upper surface of the interlayer paper on the guided plate 312; Axis is towards the direction parallel with the axis of main shaft 101, is rotatably freely supported on leading section a pair of by pressure roller 315,315 of a pair of end face guiding element respectively.
Guiding device 310 is supported on interlayer paper and inserts platform 302, therefore, follows the rotation of motor 309, inserts platform 302 together with interlayer paper, along continuous straight runs, with the rectangular direction top offset of the axis direction of main shaft.In the present embodiment, interlayer paper is inserted platform 302 be positioned at going-back position (position shown in Figure 3), and a pair of by pressure roller become be disposed at from the volume frame away from the state of position the time the position of guiding device 310 as the origin position of guiding device, interlayer paper is inserted platform 302 be positioned at progressive position (position shown in Figure 4), and the position of a pair of guiding device 310 when becoming the state that approaches the volume frame by pressure roller initial position during as the insertion of guiding device.
In addition, the lead-frame 311 of guiding device 310 is utilized pin 320 to rotate and is supported on the side plate 304,304 that interlayer paper inserts platform 302 freely, therefore, allow a pair of by pressure roller 315,315 at mobile up and down direction top offset (rotation displacement), by to this guiding device, the direction of Xiang Yifang is application of force guided plate pressurized cylinder 327 rotationally, as shown in Figure 5, can make a pair of by pressure roller 315,315 displacement downwards.In the present embodiment, under the state with initial position displacement when making from guiding device 310 to insertion, when coming guiding device 310 application of forces to a pair of mode of rotating guiding device 310 towards the direction of volume frame 100 sides by pressure roller (a pair of press section) 315,315, with guiding device turn to a pair of by pressure roller 315,315 with the two ends of the axis direction of rolling up frame 100 respectively the mode of the position of butt set the slewing area of guiding device 310.
Namely, guiding device 310 is set at allows following motion, that is: by make a pair of by pressure roller 315,315 become from the volume frame away from the origin position set of the position of state to making a pair of forward travel initial position, along continuous straight runs when becoming the insertion of the position of the state that approaches the volume frame setting by pressure roller 315,315; Initial position is to the setback of the along continuous straight runs of origin position during from insertion; By the rotational motion centered by the center of rotation axis of the direction parallel with the axis of main shaft.
In this embodiment, utilize motor 309, ball-screw 308 and nut 306, constitute carry out from the origin position of guiding device 310 when inserting initial position advance and when inserting initial position to the 3A of guiding device travel mechanism that retreats of origin position.In addition, utilize guided plate pressurized cylinder 327 and bar 325, formation is to making a pair of direction that reaches the below displacement upward by pressure roller 315,315 carry out the guiding device force application mechanism 3B of the application of force to guiding device 310, utilize the 3A of guiding device travel mechanism and guiding device force application mechanism 3B, constitute the guiding device driving mechanism.
In the Winder of present embodiment, so that end face guiding element 313,313 guide plane 313a, 313a become the mode via the opposed state in two ends of the Width of the interlayer paper L on small gap and the guided plate 312, regulate the mutual interval of end face guiding element 313,313.
In addition, with with end face guiding element 313, the mutual binary position of distance and the mode that on axis direction, will roll up frame 100 binary position consistency of 313 guide plane 313a, 313a, the axis direction position (position on the axis direction of main shaft) of adjusting end face guiding element 313,313.
And then, regulate end face guiding element 313 as described above, under the state at 313 mutual intervals, so that press pressure roller 315,315 flange part 315a, the mutual interval of 315a becomes the mode of the size of the degree more bigger than the width dimensions of measuring at axis direction of volume frame 100 and sets by pressure roller 315,315 flange part 315a, 315a, with end face guiding element 313,313 position relation, under volume frame 100 is not reeled the state that winds the line, when making guiding device be moved to when inserting initial position along horizontal plane, press pressure roller 315,315 flange part 315a, 315a becomes near the opposed state of part the periphery of the both ends of the surface of the axis direction of small gap and volume frame 100.
In addition, at end face guiding element 313, between 313, with when interlayer principal direction volume frame 100 sides of guided plate 312 configurations are given, this interlayer paper is passed through by pressure roller 315,315 roller main part 315b, the below of 315b and set roller main part 315b to the mode that volume frame side is sent, the diameter of 315b, be positioned under the state of initial position when inserting at guiding device, make interlayer paper when sending to volume frame side by the below of the roller main part of pressure roller, with guiding device 310 to the downside application of force, will be by pressure roller 315,315 during to the downside application of force, presses the roller main part 315b of pressure roller, 315b is with the side compression of interlayer principal direction volume frame.
As mentioned above, the a pair of of use has by pressure roller 315,315 in the present embodiment: initial position (position shown in Figure 4) when guiding device 310 is positioned at insertion, and the guiding device force application mechanism is rotated the mode application of force from guiding device a to side direction, will be by pressure roller 315,315 during to the downside application of force, approach from the two ends (layer coiling is the two ends of the axis direction of this layer coiling when being wound on frame) of the outside with the axis direction of volume frame 100, with a pair of end face guiding element 313,313 flange part 315a, 315a with respect to volume frame 101 location; With two end in contact of the Width of the new interlayer paper L that supplies with to volume frame 100, with the two ends of the Width of this interlayer paper L roller main part 315b, the 315b to 100 side compressions of volume frame, roller main part 315b, 315b are configured to mutual opposed state.
Fixedly have in base frame 4 to be positioned at the pillar 20 that interlayer paper inserts the rear of platform 302, rotate the roller 22 that maintains interlayer paper freely in the upper end of pillar 20 via arm 21.Insert at interlayer paper that platform 302 is equipped with interlayer paper feed apparatus 24 that the interlayer paper L from roller 22 rollbacks is given to guiding device 310, the interlayer paper guided plate 25 of the front and back that are disposed at interlayer paper feed apparatus 24 and 26 and cutting machine 27.
Interlayer paper feed apparatus 24 comprises: the rotation of motor 28 will be clipped between pinch roll 30 and the backer roll 32 from the interlayer paper L of roller 22 rollbacks and give to guiding device 310 via with 29 pinch rolls 30 that transmit with utilize cylinder 31 to giving the backer roll 32 that roller 30 is pressed.
Interlayer paper guided plate 25 and 26 in the configuration of the front and back of interlayer paper feed apparatus 24 possesses: up and down across the plate of gap arranged opposite, interlayer paper guided plate 25 will be clipped in the middle from the interlayer paper L of roller 22 rollbacks and guide to interlayer paper feed apparatus 24, and interlayer paper guided plate 26 will be clipped in the middle from the interlayer paper L that interlayer paper feed apparatus 24 is sent and guide to guiding device 310.
Cutting machine 27 comprises: the movable sword 27a that the not shown cylinder that utilization is disposed at downside drives and the fixed blade 27b that disposes at upside are disposed between interlayer paper guided plate 26 and the guiding device 310.Not shown, utilize interlayer paper feed apparatus 24 but be provided with, the tester of the length of the interlayer paper L that gives to volume frame 100 sides.This tester for example can utilize the rotating shaft that is installed on pinch roll 30, and produce the encoder of pulse during the every rotation minute angle of this rotating shaft, to the mechanism of the number count of the pulse of this encoder output with given the mechanism of length by the quantity computing of the pulse of counting.
On the top of supporting frame 104, be positioned at the rear of operation board 6 and control cabinet 40 is installed.Front at control cabinet 40 is equipped with the monitor 41 that carries out various demonstrations via supporter 42.
In control cabinet 40, contain the control device of control guiding device driving mechanism.This control device except carry out for the periphery of volume frame 100 with the number of turns of regulation reel each layer coiling the volume frame rotating speed control (control of Spindle Motor 105) and be synchronized with the traversing control (control of traversing motor 205) of the transverse-moving mechanism 2 of the rotation of roll up frame, also carry out interlayer paper shown below and insert and control.
Insert in the control at interlayer paper, control makes the elevating mechanism of volume frame driver 1 and lifting platform 7 liftings as follows, guiding device driving mechanism 3A, interlayer paper shearing device 3B, that is: at every turn when volume frame 100 is reeled each layer coiling, stop to roll up frame, make the coiling increment degree of guiding device 310 rising winding diameters, guiding device 310 is advanced, under the state that is displaced to initial position when inserting, go up to the layer coiling of having reeled and to supply with new interlayer paper L, the front end of the interlayer paper that this is new sandwich the coiling conductor W that forms one deck coiling down and the layer coiling of having reeled between.Secondly, press to rolling up frame with coiling backer roll 217, the 217 conductor W that will wind the line, and, new interlayer paper L is pressed to rolling up the frame side.In addition, under the state that guiding device 310 is remained in initial position when inserting, with guiding device to the direction application of force rotationally, form thus and use by pressure roller 315,315 with the two ends state that compress of new interlayer paper L to the volume frame, under this state, make 100 rotations of volume frame, when making the periphery of guiding device 310 edge volume frames, the new interlayer paper L of periphery coiling at the volume frame, when supplying with the interlayer paper of necessary length to volume frame side, stop to roll up frame, after cutting off interlayer paper, the rotation that begins to roll up frame again is after new interlayer paper L is fixed in the layer coiling of having reeled, the retreating to origin position of channeling conduct device, with the rotation to other direction of guiding device, make by pressure roller from the volume frame away from action.
Fig. 7 is integrally-built block diagram Winder, that comprise controller that present embodiment represented in summary.In phase diagram, 50 controllers that are to use microprocessor to constitute, this controller possesses: operational part 51; The main axle servo controller 52 of the rotation of control main shaft; Setting be given for determine one week of main axis rotation during the frequency unit 53 of ratio set (becoming the numerical value of the molecule of frequency dividing ratio) B of frequency dividing ratio of traversing amount of transverse-moving mechanism 2; Bear the reading in or the input-output unit 54 of the output of the driving signal of the drive division beyond main shaft and the transverse-moving mechanism of output of various transducers; Interlayer paper inserts control part 55.Be connected the console switch 56 that operation board 6 arranges at the input terminal of input-output unit 54, connect the electromagnetically operated valve SV1, the SV2 that drive cylinder 218 and 327 o'clock excitations respectively or various relay R Y etc. at lead-out terminal.
The 59th, according to the driving signal of giving from main axle servo controller 52, give the Spindle Motor driver of drive current to Spindle Motor 105, the rotating shaft of Spindle Motor 105 will be installed on, the pulse of the frequency F0 of the encoder EC1 output of the pulse signal of the proportional frequency F0 of rotating speed of generation and Spindle Motor makes the rotating speed and the rotating speed that can equally be controlled Spindle Motor 105 by the indication speed that main axle servo controller 52 is given of Spindle Motor 105 as feedback pulse.
The 60th, the ratio lock unit, will be with the output frequency F0 of the proportional encoder EC1 of rotating speed of frequency dividing ratio [(beta/alpha)<1] frequency division and main shaft and the frequency F1 that obtains give to traversing motor driver 61.Traversing motor driver 61 is to make Spindle Motor give the driver of drive current synchronously rotatably to this drive motor with the rotating speed (with the beta/alpha rotating speed doubly of Spindle Motor) that matches with frequency F1 in traversing motor 205.Traversing motor driver 61 will be installed on the rotating shaft of traversing motor 205, and the output of the encoder EC2 of the signal of the proportional frequency of rotating speed of generation and traversing motor is as feedback signal, and the rotating speed of the traversing motor 205 that will be detected by the output of encoder EC2 is controlled to be with the rotating speed that matches in frequency F1 and equates.The size of ratio set B is so that coiling conductor W is wound on mode on the frame side by side with the spacing of regulation, is set at appropriate value according to the diameter of the conductor W that winds the line.
Not shown, be provided with but insert control part 55 at interlayer paper: make lifting platform 7 be moved to the lift motor control part of controlling lift motor 11 to heavens of regulation; Make interlayer paper insert the insertion platform motor control part that platform 302 advances and platform motor 309 is inserted in control with retreating; The cutting machine control part of control cutting machine (interlayer paper shearing device) 27; The feed apparatus control part of the action of the rotation of the pinch roll 30 of paper feed apparatus 24 and backer roll 32 between key-course; The guided plate pressurized cylinder control part of control guided plate pressurized cylinder 327; The line pressurized cylinder control part of control line pressurized cylinder 218 etc.
At this, use Fig. 1~Fig. 6 and time diagram shown in Figure 8 that the action of the Winder of present embodiment is described.In the present embodiment, (cover between the layer coiling of the periphery of insulating paper of periphery of the secondary coiling of having reeled and ground floor) also paper between insert layer in the inboard of the once layer coiling of the ground floor of coiling.Thereby, carry out the coiling of initial interlayer paper in the periphery of the insulating paper of the periphery of covering, twice coiling, when beginning the coiling of this interlayer paper, beginning is to the coiling operation of the layer coiling of the ground floor of the periphery of this interlayer paper.In the following description, wind the line as the once volume frame of coiling of reeling with volume frame 100 with at the secondary that its periphery has been reeled.
When the beginning winding operation, at first draw interlayer paper L from roller 22, make interlayer paper L by pinch roll 30 and backer roll 32, it is arranged on the guided plate 312.Secondly, regulate the end face guiding element 313 on the guided plate 312,313 position, with the position of interlayer paper L and the aligned in position of coiling.Secondly, the volume frame of the coiling that the secondary that is through with is wound the line is arranged at main shaft via the expansion contracting mechanism, the end preparation work.In the present embodiment, the volume frame 100 that the secondary of reeling is wound the line is arranged at main shaft, and multilayer-wound once winds the line in the secondary coiling.
After having carried out above-mentioned preparation work, carry out the initial point operation that resets.In this initial point resets operation, to predefined origin position, it is stopped main shaft 100 rotations.In the present embodiment, a short leg of volume frame is positioned at directly over the time the rotary angle position of main shaft as the origin position of main shaft.
After making main axis rotation it be stopped to the origin position, make transverse-moving mechanism 2 move to origin position.The origin position of transverse-moving mechanism 2 is to be supplied in the position of the position of the coiling of the layer coiling of ground floor to start with, position of the coiling conductor of volume frame by transverse-moving mechanism.In addition, make interlayer paper insert platform 302 and move to origin position, lifting platform 7 is moved to origin position.The origin position that interlayer paper inserts platform 302 be set in a pair of by pressure roller 315,315 become from the volume frame fully away from the position (position shown in Figure 3) of state.The origin position of lifting platform 7 for example is set in the lower position of lifting platform 7.
Secondly, the coiling conductor W that will draw from lead conductor reservoir vessel 19 is by between the guide reel group of transverse-moving mechanism 2, and guiding volume frame side is fixed in the volume frame with the front end of coiling conductor.In addition, utilize and give mechanism 24, give interlayer paper L to guiding device 310 sides, form the front position state consistent with the front position (initial position of the front end of interlayer paper) of guiding device 310 of this interlayer paper L.In the Winder of present embodiment, as described later, to rolling up the frame side with paper L between necessary length degree supplying layer, utilize cutting machine 27 to cut off this interlayer paper, after making guiding device 310 revert to origin position, utilize feed apparatus to give interlayer paper L, form the action (initialization of the front position of interlayer paper) of the front end that the makes interlayer paper L state consistent with the front position (initial position) of guiding device 310.The length of giving of the interlayer paper when carrying out the initialization of front position of interlayer paper is always constant (structure by guiding device is determined).When the initialization of the front position of carrying out interlayer paper, by the output step-by-step counting to the encoder installed at pinch roll 30, management interlayer paper during as initial position with the front position of interlayer paper L give length.Under the initialized state of the front position of having carried out interlayer paper L, the leading section of this interlayer paper is forwards outstanding from the front end of guided plate 312, forms the state that is disposed at a pair of below by pressure roller 315,315 roller main part 315b, 315b.
After having carried out above-mentioned preparation, if press start button at moment t1 shown in Figure 8, then control device with not to the state of the state of line pressurized cylinder 218 application of forces (making under the state that line backer roll 217 keeps out of the way) and open pinch roll 30 (not between restraint layer under the state of paper L) starting insert platform motor 309, make interlayer paper insert platform 302 and advance.Thus, guiding device 310 is advanced, as shown in Figure 4, make guiding device 310 be positioned at initial position when inserting.Thus, with a pair of by pressure roller 315,315 and the leading section of interlayer paper L be disposed on the volume frame 101 of interlayer paper L.
Secondly, at the moment t2 backer roll 32 is crimped on pinch roll 30, clamps interlayer paper L, simultaneously, make pinch roll 30 rotation, L forwards carries with interlayer paper, the front end of interlayer paper L is sandwiched the coiling, two rings that are wound on frame reel between the coiling conductor W that once winds the line.
Secondly, stop the rotation of pinch roll 30 at moment t3, when stopping the conveying of interlayer paper, line pressurized cylinder 218 is carried out the application of force, make coiling conductor W and interlayer paper L to the pressurization of volume frame with line backer roll 217, in moment t4 application of force guided plate pressurized cylinder 327, use when by pressure roller 315,315 interlayer paper L being pressed in the volume frame, Spindle Motor 105 and pinch roll 30 are rotated synchronously, and L is wound on the volume frame with interlayer paper.Thus, at the new interlayer paper L coiling coiling conductor W that supplies with, form interlayer paper L with respect to the fixing state of volume frame.Secondly, at moment t5, open pinch roll 30, and, stop its rotation, remove the constraint based on the interlayer paper of interlayer paper feed apparatus 24.Secondly, begin to insert retreating of platform 30 and guiding device 310 at moment t6, both are retreated to the position of the front of origin position.Moment t7 when the length of the interlayer paper L that has sent to volume frame side than cutting machine (interlayer paper shearing device) 27 reaches the necessary length of the interlayer paper of reeling in the periphery of a layer coiling stops Spindle Motor.Meanwhile, to pinch roll 30 pressurizations, thus with the L shaped state that becomes constraint of interlayer paper, operation cutting machine 27 cuts off interlayer paper L.The length of the part of carrying to volume frame side than cutting machine 27 is to come instrumentation by the anglec of rotation of the main shaft that utilizes encoder EC1 to detect.
Secondly, remove the application of force of guided plate pressurized cylinder 327 at moment t8, remove based on by the pressing of pressure roller 315,315 interlayer paper, make Spindle Motor 105 low speed rotation, L is wound on the volume frame with interlayer paper, and, at this interlayer paper coiling conductor W that reels.The moment t9 that is wound in frame at the interlayer paper L of a circle makes insertion platform and guiding device retreat towards origin position, and, with the Spindle Motor speedup, itself and transverse-moving mechanism are rotated synchronously, winding layer coiling on interlayer paper L.
In the present embodiment, the interlayer paper roll that will dispose at overlapping leading section on the short leg of volume frame is around the volume frame, and the end overlaps state on the leading section of interlayer paper on the described short leg that is disposed at the volume frame as the state of interlayer paper roll around a circle thereafter, with the length of the interlayer paper of this circle necessary length as interlayer paper.The periphery length that the necessary length of one circle of interlayer paper becomes the layer coiling of paper between winding layer adds the length of length of the short leg of this layer coiling.The elongated interlayer paper degree to the layer coiling that is wound on the outside of the necessary length of interlayer paper.
Pinch roll 30 pressurizations of the moment t10 that midway sets during the coiling that carries out layer coiling utilize this pinch roll that interlayer paper L is sent to volume frame side, and the front end that forms new interlayer paper is positioned at the initial condition of the front end of guiding device.At moment t11, when interlayer paper forms initial condition, open pinch roll, and, stop its rotation.
When the coiling of moment t12 end layer coiling, stop Spindle Motor, remove the application of force of line pressurized cylinder 218, make line pressurized cylinder 218 be moved to retreating position.In addition, drive lift motor 11 this moment, and lifting platform is risen, and at moment t13, when the ascending amount of lifting platform becomes the coiling increment of the caused coiling of layer coiling of reeling new, stops the lifting of lifting platform.
Carry out the action of moment t1~t13 of Fig. 8 repeatedly, constitute a series of layer coiling of once coiling and to the insertion of the interlayer paper of layer coiling at the volume frame.After the coiling of last layer coiling finishes, stop the action of Winder.
Fig. 9~Figure 12 is the operation of expression when coiling is wound on frame and the flow chart of the flow process of the control action of Winder.In beginning during winding operation, at first, carry out the preparation work shown in the step S1 of Fig. 9.In this preparation work, shown in the step S101 of Figure 10, draw interlayer paper L from roller 22, make interlayer paper L by between pinch roll 30 and the backer roll 32 and it is arranged on the guided plate 312.Secondly, at step S102, regulate the end face guiding element 313 on the guided plate 312,313 position, with the position of interlayer paper and the aligned in position of coiling.Secondly, in step S103, the volume frame that finishes the coiling of secondary coiling is arranged at main shaft 101 via the expansion contracting mechanism, finishes preparation work.These preparation works are to be undertaken by manual.In the present embodiment, multilayer-wound once winds the line in the secondary coiling that is wound in this volume frame.
Secondly, enter the step S2 of Fig. 9, carry out initial point reset processing shown in Figure 11.In the initial point reset processing as shown in figure 11, in step S201, make main axis rotation to origin position, in step S202, make transverse-moving mechanism 2 move to origin position.In addition, in step S203, make interlayer paper insert platform 302 and move to origin position, in step S204, make lifting platform 7 move to origin position.And then, in step S205, be updated in the data form of storing in the memory of microprocessor.These initial point reset processing can be undertaken by the console switch that utilizes operation board hand-manipulated, also can utilize microprocessor to carry out automatically.
As the data form of in the memory of microprocessor, storing, as shown in figure 13, comprising: the number of turns that store the number of total coils A of coiling, winds the line from level to level (the layer number of turns) B, interlayer paper cut-out initial value C, interlayer paper cut off increment size D, line is carried the form of the initial set value of spacing P, insertion platform progressive position H, lifting platform initial value J and sintered body increment size K; Store as illustrated in fig. 14 initial set value is come the interlayer paper cut-out value of computing and the operation result form of layer end value as the basis.
In the present embodiment, the unit by " circle " represents with the rotating speed of main shaft, utilizes cutting machine with determining behind the coiling of beginning interlayer paper, and the rotating speed moment, main shaft that cuts off interlayer paper is worth as cut-out.The interlayer paper of Figure 13 cuts off initial value and refers to: the periphery from the front end of the interlayer paper L that will be at first supplies with to the volume frame to the minor face of the volume frame that stops (in the present embodiment, cover the periphery of insulating paper of the periphery of the secondary coiling be wound on frame) supply, will wind the line conductor and interlayer paper roll be around in the volume frame around process in, main shaft begin be used to carry out to the rotation of the coiling of the layer coiling of the coiling of interlayer paper of volume frame and ground floor the time main shaft 101 that carries out between being carved into till the moment that cutting machine 27 cuts off the interlayer paper rotating speed.That is, initial interlayer paper roll is being around in volume during frame, main shaft begins the time point of (from the moment t4 of Fig. 8) rotation 0.12 circle after the rotation be used to the coiling of wind the line conductor and interlayer paper, and the operation cutting machine cuts off the meaning of interlayer paper.
In the present embodiment, sandwich the volume frame and constitute state between the layer winding body of layer coiling of ground floor (making the front end of interlayer paper arrive the state of end of inboard of the minor face of volume frame) when beginning to make main shaft 101 rotations 0.12 circle from the front end of initial interlayer paper, make the length of the interlayer paper of sending to volume frame side than cutting machine 27 and the size of each one of the necessary equal in length ground setting interlayer feeder of interlayer paper one circle amount.
The increment of the cut-out value of the interlayer paper that increases when in addition, the interlayer paper cut-out value increment size of Figure 13 is represented the coiling of every winding layer.That is, when reeling second interlayer paper, main shaft begins under the time point of (from the moment t4 of Fig. 8) rotation 0.12+0.05=0.17 circle after the rotation be used to the coiling that carries out interlayer paper, and the operation cutting machine cuts off interlayer paper.Then, every quantity that increases layer coiling just increases by 0.05 with interlayer paper cut-out value.
The line of the table of Figure 13 carries spacing (1.02mm) expression based on the conveying spacing of the coiling conductor of transverse-moving mechanism, inserts the distance of platform progressive position (100.00mm) expression from the going-back position that inserts platform to progressive position.The lifting platform initial value is the position of the lifting platform of winding operation when beginning and the distance between the origin position, and expression is arranged at lifting platform the meaning of beginning winding operation under the state of the position of the height of origin position 200mm.In addition, lifting platform increment size (10.0mm) is the lifting amount when (at the moment of Fig. 8 t12) makes the lifting platform lifting that possesses in the coiling of one deck coiling down when the coiling of a layer coiling finishes.
Will be for the n time layer coiling shown in Figure 14, with the result of initial set value as the interlayer paper cut-out value E (n) of basic computing and layer end value (beginning the rotating speed of the main shaft till the coiling of the layer coiling that finishes each layer from the layer coiling of the one deck that begins to reel) F (n) computing.
The quantity N of the layer coiling of reeling is given by A/B, but in this case, operation result is rounded up, and as integer.In the present embodiment, A/B=660/98.50=6.70, therefore, N=7.0.
Interlayer paper cut-out value E (n) is computing as described below.That is, when n=1, E (1)=C, during n=2, E (2)=F (1)+C+D, n>1 o'clock, E (n)=E (n-1)+C+D.
Layer end value F (n) is computing as described below.That is, during n=1, F (1)=B, during n=2, F (2)=F (1)+B, in n>1 o'clock, F (n)=F (n-1)+B.Layer end value when reeling the coiling of N (N=is the 7th in the present embodiment) layer is F (N)=A.In this embodiment, 7 coilings layer by layer of reeling, at n greater than 7 o'clock, with E (n) and F (n) as FFFF, initialization operation result form.
In the step S205 of Figure 11, behind the updated data table lattice, in step S206, the line that will store in the initial set value form carries the data of spacing and lifting platform initial value to carry to controller, at step S207, makes lifting platform move to initial position.Secondly, at step S208, coiling drums in reservoir vessel 19 are drawn coiling conductor W, and the coiling conductor of drawing via the guide reel that has brake 208 of transverse-moving mechanism 2, guiding volume frame sides such as 209, is fixed in its leading section the winding start position of the volume frame of the secondary coiling of having reeled.
Secondly, in the step S3 of Fig. 9, wait for the start button on the pressing operation dish, when start button is pressed, execution in step S4.The later processing of the step S3 of Fig. 9 is undertaken by microprocessor.In the step S4 of Fig. 9, carry out processing shown in Figure 12, carry out being involved in and the cut-out of interlayer paper of the insertion of interlayer paper and interlayer paper.
In processing shown in Figure 12, CD-ROM drive motor 309 in step S301 at first, interlayer paper is inserted platform 302 moves to and insert the platform initial position, the guided plate pressurized cylinder is carried out the application of force, will by pressure roller 315,315 with the front end of the interlayer paper L that is positioned at its below together mounting in rolling up on the frame.Secondly, at step S302, with the regulation rotating speed V2 low rotating speed V1 rotation of main shaft when reeling than coiling, and, with paper ground between the speed transfer layer identical with the circular velocity of the interlayer paper of volume on the frame pinch roll 30 and main shaft are rotated synchronously, interlayer paper L is drawn the setting amount of stretching out.The drawing of setting amount of stretching out of interlayer paper proceeds to moment t4 from Fig. 8, the time point of main axis rotation 0.12 circle (t5 constantly), open pinch roll and till carrying out.Secondly, by force line pressurized cylinder 218 that line backer roll 217 is tight to the interlayer letterweight of coiling conductor and below thereof at step S303, double team interlayer paper between coiling conductor and volume frame.Secondly, at step S304, make the pinch roll rotation, when drawing interlayer paper, the speed of drawing that makes interlayer paper and the circular velocity that is wound on the coiling of frame as one man make gives roller 30 and main shaft rotates synchronously.When the rotating speed of the main shaft when the coiling beginning became the number of turns of regulation, open pinch roll stopped the rotation of pinch roll.Become with interlayer paper cut-out value E (n) at the rotating speed of the main shaft in when beginning coiling certainly and when equating, to enter step S306, stop main shaft (moment t7 of Fig. 8).At this moment, execution in step S307, the pinch roll pressurization to stopping to make interlayer paper L fix inactively thus, utilizes cutting machine 27 to cut off interlayer paper.Finish the processing of the step S4 of Fig. 9 thus.
After utilizing cutting machine 27 to cut off interlayer paper, enter the step S5 of Fig. 9, from data form readout layer end value F (n), in step S6, carry data necessary to the main axle servo controller.Secondly, make speed of mainshaft V1 rotation, continue the coiling of layer coiling, and, with the interlayer paper roll around the volume frame.Then, at step S8, open pressurization based on guided plate pressurized cylinder 327 makes interlayer paper insert platform and retreats to going-back position, and guiding device is retreated to origin position.
Secondly, at step S9, the regulation rotating speed V2 when making the rotating speed of main shaft rise to coiling makes main axis rotation, the coiling that winds the line.In the meantime, in the moment of Fig. 8 t10, to pinch roll pressurization, give interlayer paper till the front position of the front position of interlayer paper and guiding device is consistent.Approach layer time point of end value F (n) from the rotating speed of main shaft, reduce the rotating speed of Spindle Motor gradually, when the rotating speed of main shaft equates with a layer end value (at the moment of Fig. 8 t12), stop Spindle Motor.
Becoming at the rotating speed of Spindle Motor equates with layer end value F (n), and when having stopped Spindle Motor, execution in step S10 carries out for the processing to the sideslip direction counter-rotating.Secondly, at step S11, judge whether a layer end value F (n) is replacement value FFFF, being judged as when not being F (n)=FFFF, enter step S12, be judged to be and also have unwound layer coiling, with the lifting platform lifting platform increment size K degree that rises.Secondly, will represent in step S13 the layer coiling of coiling increases by 1 degree for which several n that layer winds the line, return step S4, the coiling of the interlayer paper in the layer coiling of having reeled and the coiling of following one deck coiling.When in step S11, judging layer end value F (n) for replacement value FFFF, finish winding operation.
Utilizing under the situation of above-mentioned algorithm, constitute the step S12 by Fig. 9, when winding the line, every each layer of coiling of volume frame stop to roll up frame, make the lift motor controlling organization of the coiling increment degree ground control lift motor of guiding device rising winding diameter, constitute the step S301 by Figure 12, guiding device is advanced, and initial position is controlled with displacement and is inserted the insertion platform that platform moves motor 309 and move the motor controlling organization when inserting.
In addition, constitute: by step S302 and the S303 of Figure 12, under the state of guiding device initial position displacement when inserting, go up the new interlayer paper of supply to the layer coiling of having reeled, the front end of the interlayer paper that this is new sandwiches and forms the coiling conductor of one deck coiling down, between the layer coiling of having reeled the interlayer paper feed apparatus controlling organization of paper feed apparatus between key-course, constitute: by step S304~S307 of Figure 12, under the state that guiding device is remained in initial position when inserting, make guiding device to the direction application of force and using by making the rotation of volume frame under the state of pressure roller with the side compression of new interlayer principal direction volume frame rotationally, make guiding device along the volume frame periphery the time, the new interlayer paper of periphery coiling at the volume frame, the length of the interlayer paper of sending to volume frame side than interlayer paper shearing device stops to roll up frame when reaching the necessary length of the interlayer paper of reeling in the periphery of a layer coiling, cut off interlayer paper ground, control volume frame driver, the guiding device force application mechanism, with the interlayer paper roll of interlayer paper shearing device around controlling organization.
And then, constitute: by the step S8 of Fig. 9, after new interlayer paper roll being around on the interlayer paper of having reeled, the retreating to origin position of channeling conduct device, the rotation to other direction with guiding device, carry out returning controlling organization by the guiding device that pressure roller is controlled travelling carriage motor 309 and guiding device force application mechanism from the action ground that the volume frame deviates from, constitute: by the step S9 of Fig. 9, Spindle Motor controlling organization during the coiling of winding layer coiling ground control Spindle Motor, with possess in the following coiling of one deck coiling the interlayer paper front position initialization mechanism of paper paper feed apparatus between the front position of interlayer paper is as initial position ground key-course between transfer layer.
In the above-described embodiment, the management of giving length of the interlayer paper the during initialization of the front position by the output step-by-step counting of the encoder installed at the rotating shaft of pinch roll having been carried out interlayer paper, but the length of giving of the interlayer paper when carrying out the initialization of front position of interlayer paper is constant, the time of giving that interlayer paper feed apparatus carries out be used to the initialized interlayer paper of the front position of carrying out interlayer paper is constant, interlayer paper when the initialization of interlayer paper is carried out in rotating speed (number of turns) management of the main shaft in the time of therefore, can also making the volume frame with certain rotating speed V2 rotation in order to wind the line by main shaft give length.Namely, give when the number of turns that regulation is begun the main shaft that the number of turns (number of turns of coiling beginning certainly) be used to the main shaft of the initialized sequential of giving of the front position of carrying out interlayer paper and regulation stop described sequential of giving is given initial value and the initialization of interlayer paper during respectively as the initialization of interlayer paper and stop value, be stored in the data form, the number of turns that is installed on the main shaft that the encoder EC1 of the rotating shaft of Spindle Motor detects in utilization is given initial value during with the initialization of interlayer paper when consistent, pinch roll is pressurizeed, carry out giving of interlayer paper, give during with the initialization of interlayer paper in the number of turns of the main shaft that detects and to stop to be worth when consistent, open pinch roll stops to give of interlayer paper and also can.
As mentioned above, in the present invention, go up the new interlayer paper of supply to the layer coiling that is wound on the frame, with this interlayer paper roll during around the periphery of layer coiling, during till the coiling conductor of one deck coiling is fixed with respect to the volume frame under new interlayer paper utilization is constituted, utilize a pair of by pressure roller, the two ends of the Width of new interlayer paper are compressed to the volume frame, therefore, can prevent when the periphery of the layer coiling that new interlayer paper roll is around in the periphery of rolling up frame or has reeled the situation that the position mode of interlayer paper departs from.Thereby, can not depart from the front position of interlayer paper, or winding operation do not take place at interlayer paper to make progress under the situation of wrinkle, need not interrupt winding operation midway at the coiling of coiling, do not need the reeling condition with paper between the hand adjustment ganglionic layer.In addition, do not carry out complicated adjusting when not needing each coiling of reeling new, therefore, can easily realize the automation of winding operation.
As above-mentioned execution mode, utilize a pair of end face guiding element 313,313, the end positions of the Width of paper between limiting layer, and, between a pair of end face guiding element, when utilizing interlayer paper pressing plate 316,316 with interlayer principal direction guided plate applying light, under the situation of volume frame supply, can prevent reliably at interlayer paper generation wrinkle.But the present invention is not limited to situation about constituting as described above, according to circumstances, can also omit interlayer paper pressing plate.
As above-mentioned execution mode, in the process of the coiling of the interlayer paper on the periphery of the layer coiling that beginning has been reeled, make under the situation of the control that the circular velocity that winds the line based on the speed of giving of the interlayer paper of the interlayer paper feed apparatus 24 of the angle rotation that is set with the volume frame and layer on the volume frame equates, prevent when being involved in interlayer paper, interlayer paper is applied in the situation of tension force, can prevent that the front position of interlayer paper is from the situation of normal position deviation.
As above-mentioned execution mode, the a pair of roll forming of pressing is become the roller that has flange, initial position when guiding device is positioned at insertion, to a direction rotationally during the application of force, the a pair of flange part of pressure roller of pressing is on axis direction, with the both ends of the surface of the axis direction of volume frame and/or opposed in the both ends of the surface of the Width of the volume frame interlayer paper of reeling, under the situation of guiding volume frame, can will roll up under the state that frame correctly locatees with respect to guiding device, supply is gone up in the layer coiling that the interlayer principal direction is wound on frame, therefore, can prevent the position deviation of interlayer paper reliably.
Yet the present invention is not limited to the situation that constitutes the press section as described above, for example, is with the pressure roller of pressing that uses in the above-described embodiment, uses not have also can by pressure roller of flange part.
In addition, the roller that does not need necessarily to be supported freely by rotation constitutes an end press section, for example, as shown in figure 15, also can will comprise columned main body 315b ' and the flange part 315a ' that forms in the end of this main body 315b ', be fixed in the columnar component 315 ', 315 ' (side columnar component 315 ' only is shown) of end face guiding element 313,313 front end as the press section in Figure 15.In example shown in Figure 15, can also omit flange part 135a '.Like this, utilize fixing parts to constitute under the situation of press section, the press section preferably is made of the good material of Teflon (trade name) and so on sliding.
In addition, shown in Figure 16 (A), (B), the pressing component 350b that will have face with volume frame 100 (or in the coiling of reeling of volume frame) butt becomes the pressing part 350b of smooth outer peripheral face of barrel surface and so on and the flange part 350a that forms in the end of this main part is integrally formed in the front end of each end face guiding element 313, will also can as a pair of press section respectively at pressing component 350b, 350b that a pair of end face guiding element 313,313 front end separately form.In this case, preferably end face guiding element 313, the 313 good materials of sliding by Teflon (trade name) and so on are constituted.
And then, as shown in figure 17, become the front end that crooked nut 306 screws in sleekly crooked face ground are fixed in end face guiding element 313 with making with the face of rolling up the frame butt, will also can as a pair of press section respectively at the spring 360,360 of a pair of end face guiding element 313,313 front end installation separately.
In the above-described embodiment, will be on the volume frame of coiling of reeling multilayer-wound situation about once winding the line as example, but the present invention can also be applicable on the volume frame directly in the situation of multilayer-wound coiling certainly.

Claims (8)

1. Winder possesses: the volume frame driver, and it has with axis towards the state configuration of horizontal direction and will roll up frame with the rotating driving device of the main shaft of concentric maintenance and this main shaft of rotation driving; Transverse-moving mechanism, it makes the coiling conductor of reeling on the described volume frame traversing along the direction parallel with the axis of described main shaft; The interlayer feeder, paper between supplying layer on it winds the line to the layer of reeling at described volume frame, thereby reel and have the coiling that between layer coiling, is inserted with the structure of interlayer paper, and this coiling has by multilaminate coiled structure, be directed to described volume frame side by the described coiling conductor between the guide reel group of described transverse-moving mechanism, the front end of described coiling conductor is fixed on this volume frame, thereby the conductor that should wind the line be wound on the described volume frame, described Winder is characterised in that
Described interlayer feeder possesses:
Guiding device, it possesses: guided plate, upper surface have from below the smooth guide surface that joins with the interlayer paper of supplying with to described volume frame, and front end disposes towards described volume frame side; A pair of end face guiding element, extends with respect to the rectangular direction of the axis direction of described main shaft on described guided plate under the state of described volume frame driver side at front end, and limits the end positions of the Width of the interlayer paper on the described guide surface; A pair of press section, be supported on the leading section of described a pair of end face guiding element respectively, and, described guiding device is set to allows and carries out following motion, that is: from being set in the forward travel away from the locational origin position of described volume frame initial position when locational insertion that be set near described volume frame, initial position is towards the setback of origin position during from described the insertion, with by the rotational motion centered by the center of rotation axis of the direction parallel with the axis of described main shaft, and described guiding device constitutes, and initial position can turn to described a pair of press section when described insert becomes position with the state of described volume frame butt;
The guiding device driving mechanism, it drives described guiding device so that described guiding device carries out the mode of described forward travel and setback and rotational motion,
When making described guiding device advance to described insert under the state of initial position, carry out the supply of new interlayer paper to the layer coiling of reeling at described volume frame, and, this new interlayer paper by the coiling of the coiling conductor of one deck coiling under forming till fixing with respect to described volume frame during, make described a pair of press section carry out the application of force towards the mode of described volume frame side to described guiding device, thus can enough described a pair of press sections with the described new described volume frame of interlayer principal direction side compression.
2. Winder according to claim 1 is characterized in that,
Described guiding device driving mechanism possesses described guiding device to be carried out the guiding device force application mechanism of the application of force making as the mode of rotating described guiding device towards the direction of described volume frame side by pressure roller of described press section,
Described a pair of press section has flange part in the end of the opposition side of separately mutual opposed end, and has a following function, that is: described guiding device is when initial position is with the mode application of force from the direction of volume frame side to described a pair of press section that utilize described guiding device force application mechanism and rotate towards when described insert, the flange part of described a pair of press section on the axis direction with the axis direction of described volume frame on both ends of the surface and/or the both ends of the surface on the Width of the interlayer paper of having reeled on the described volume frame opposed, guide described volume frame.
3. Winder according to claim 1, wherein,
Described a pair of press section comprises: axis is respectively towards the direction parallel with the axis of described main shaft, and is rotatably freely supported on leading section a pair of by pressure roller of described a pair of end face guiding element.
4. Winder possesses: the volume frame driver, and it has with axis towards the state configuration of horizontal direction and will roll up frame with the rotating driving device of the main shaft of concentric maintenance and this main shaft of rotation driving; Transverse-moving mechanism, it makes the coiling conductor of reeling on the described volume frame traversing along the direction parallel with the axis of described main shaft; The interlayer feeder, paper between supplying layer on it winds the line to the layer of reeling at described volume frame, thereby reel and have the coiling that between layer coiling, is inserted with the structure of interlayer paper, and this coiling has by multilaminate coiled structure, be directed to described volume frame side by the described coiling conductor between the guide reel group of described transverse-moving mechanism, the front end of described coiling conductor is fixed on this volume frame, thereby the conductor that should wind the line be wound on the described volume frame, described Winder is characterised in that
Described interlayer feeder possesses:
Guiding device, it possesses: guided plate, upper surface have from below the smooth guide surface that joins with the interlayer paper of supplying with to described volume frame, and front end disposes towards described volume frame side; A pair of end face guiding element, extends with respect to the rectangular direction of the axis direction of described main shaft on described guided plate under the state of described volume frame driver side at front end, and limits the end positions of the Width of the interlayer paper on the described guide surface; Interlayer paper pressing plate, the upper surface position of the interlayer paper on the described guided plate of restriction between the described a pair of end face guiding element; A pair of press section, be supported on the leading section of described a pair of end face guiding element respectively, and, described guiding device is set to allows and carries out following motion, that is: from being set in described a pair of press section is formed away from the locational origin position of the state of described volume frame towards the forward travel that is set in the along continuous straight runs of initial position when described a pair of press section formed locational insertion the near the state of described volume frame, initial position is to the setback of the along continuous straight runs of origin position during from described the insertion, by the rotational motion centered by the center of rotation axis of the direction parallel with the axis of described main shaft, with the elevating movement on the vertical direction, and described guiding device constitutes, and initial position can turn to described a pair of press section when described insert becomes position with the state of described volume frame butt;
The guiding device driving mechanism, it possesses: make described guiding device carry out the guiding device travel mechanism of described forward travel and setback, to make the guiding device force application mechanism that described guiding device is carried out the application of force as the mode of rotating described guiding device towards the direction of described volume frame side by pressure roller of described press section;
Interlayer paper feed apparatus, it comprises the pinch roll that the rotation of motor is transmitted via band and utilizes cylinder to giving the backer roll that roller is pressed, and this interlayer paper feed apparatus will be from the interlayer folder of the roller rollback that maintains interlayer paper between described pinch roll and described backer roll, and makes this interlayer paper by between a pair of end face guiding element of described guiding device and between described interlayer paper pressing plate and the described guide surface and give to described volume frame side;
Interlayer paper shearing device, its position in the front of the rearward end of described guiding device cuts off the interlayer paper of giving to described volume frame side;
Control device, it controls described volume frame driver, guiding device driving mechanism and interlayer paper shearing device as follows, stops described volume frame when described volume frame is reeled each layer coiling that is: at every turn, makes the coiling amount of increasing of guiding device rising winding diameter,
And before making described guiding device and then when being moved to described insert under the state of initial position, go up the new interlayer paper of supply to the layer coiling of having reeled, between the coiling conductor that one deck wound the line under the front end of the interlayer paper that this is new was clamped into and forms and the layer of having reeled wind the line, and when described guiding device being remained on described insert under the state of initial position, rotate the mode application of force of described guiding device towards the direction of described volume frame side to described a pair of press section, under with the state of described press section with the described new described volume frame of interlayer principal direction side compression, make described volume frame rotation thus, when described guiding device is rotated along the periphery of described volume frame, the new interlayer paper of periphery coiling at described volume frame, and when the length of the interlayer paper of having sent to volume frame side than described interlayer paper shearing device reaches the necessary length of the interlayer paper of reeling in the periphery of a layer coiling, stop described volume frame, cut off described interlayer paper, and then begin the rotation of described volume frame, after being fixed in described new interlayer paper in the layer coiling of having reeled, carry out the retreating to described origin position of described guiding device, with described guiding device to a pair of as the rotation on the direction that is pulled away from from described volume frame by pressure roller of described press section, thereby the action that described press section is left from the volume frame.
5. Winder according to claim 4 is characterized in that,
In beginning in the process of the periphery twisting cohesion interlayer paper of the layer coiling of having reeled, during angle that described volume frame rotation is set, will be controlled to be based on the speed of giving of the interlayer paper of described interlayer paper feed apparatus with roll up frame on the circular velocity of layer coiling equate.
6. Winder according to claim 4 is characterized in that,
Described a pair of press section has flange part in the end of the opposition side of separately mutual opposed end, and has a following function, that is: described guiding device is when initial position is with the mode application of force from the direction of volume frame side to described a pair of press section that utilize described guiding device force application mechanism and rotate towards when described insert, the flange part of described a pair of press section on the axis direction with the axis direction of described volume frame on both ends of the surface and/or the both ends of the surface on the Width of the interlayer paper of having reeled on the described volume frame opposed, thereby guide described volume frame by the flange part of described a pair of press section.
7. according to each described Winder in the claim 4~6, it is characterized in that,
Described transverse-moving mechanism is supported on the lifting platform of the position that is set to regulate above-below direction,
Described Winder is provided with: can be along the horizontal plane parallel with the axis of described main shaft, and the interlayer paper that is supported on described lifting platform in the mode of sliding with the rectangular direction of the axis direction of described main shaft inserts platform,
Described guiding device makes the center of rotation axis under the state of the axis direction of described main shaft with the state configuration of described a pair of press section towards described volume frame driver side, and rotate and be supported on described interlayer paper insertion platform freely,
Described guiding device travel mechanism comprises: motor as drive source, is to insert displacement on the glide direction of platform to described interlayer paper with the rotation transformation of this motor, and inserts the mechanism that platform transmits to described interlayer paper,
Described guiding device force application mechanism comprises: the straight-line displacement of the piston of cylinder is transformed to rotation displacement, and to the mechanism that described guiding device transmits,
The elevating mechanism of described lifting platform lifting is comprised: be straight-line displacement and to described lifting platform transmission by the rotation transformation with lift motor, and make the mechanism of described lifting platform lifting.
8. according to each described Winder in the claim 4~6, wherein,
Described a pair of press section comprises: axis is respectively towards the direction parallel with the axis of described main shaft, and is rotatably freely supported on leading section a pair of by pressure roller of described a pair of end face guiding element.
CN 200910141267 2008-05-15 2009-05-14 Bobbin winder Expired - Fee Related CN101615509B (en)

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CN101615509A (en) 2009-12-30
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