CN201655543U - Winding machine provided with end insulation paper winding system - Google Patents
Winding machine provided with end insulation paper winding system Download PDFInfo
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- CN201655543U CN201655543U CN2010201666021U CN201020166602U CN201655543U CN 201655543 U CN201655543 U CN 201655543U CN 2010201666021 U CN2010201666021 U CN 2010201666021U CN 201020166602 U CN201020166602 U CN 201020166602U CN 201655543 U CN201655543 U CN 201655543U
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Abstract
The utility model relates to the field of machining, particularly to a winding machine provided with an end insulation paper winding system. The winding machine comprises a host machine, a winding displacement mechanism, a pay-off mechanism, an insulation paper winding system and a motor group, wherein the insulation paper winding system comprises a layer insulation paper winding system and the end insulation paper winding system; the layer insulation paper winding system comprises a bracket and a layer winding power system; the layer winding power system comprises a layer paper packing system and a layer paper cutting system; the end insulation paper winding system comprises a paper plate and an end wining motion system; the end winding motion system comprises an end paper packing system and an end paper cutting system; the end paper packing system is provided with a paper pressing roller; a motor control input end of the paper pressing roller is connected with a microcontroller system; a cavity capable of accommodating a lead of a coil is arranged on the circumferential surface of the paper pressing roller; one motor of the motor group is connected with one frequency converter of a frequency converter group; and the frequency converter group is connected with the microcontroller system. The winding machine fulfills the function of automatic winding; and the insulation effect of the coil manufactured by the winding machine is good.
Description
Technical field
The utility model relates to field of machining, is specifically related to a kind of coil winding machine.
Background technology
Transformer is a kind of equipment commonly used, and in present transformer production, the coil of transformer adopts enamel covered wire leads such as (abbreviation enamelled wires) to turn to inductance coil, need use coil winding machine during the coiling inductance coil.The overall structure of existing transformer coil coil winding machine generally is made up of main frame, wire-arranging mechanism, payingoff mechanism, insulating paper winding mechanism and computer control system.Under computer program control, main frame can be realized slow startup, stop, and travels at the uniform speed, even accurate winding displacement, forward and reverse coiling; Wire-arranging mechanism has school value lead function; Payingoff mechanism has drum counter-rotating, automatic following function; The insulating paper winding mechanism has the insulating paper of placement function.But there is following shortcoming in it: threading speed is preestablished by program, can't change in the coiling process, and is inconvenient in the operation; Phenomenons such as loose ends or motor rotation blockage operation appear in synchronization action difficulty easily between main frame and the payingoff mechanism; Adopt lead and insulating paper together around the mode of volume, can play insulation effect, but the dual-side of inductance coil lacks insulation.
The utility model content
The purpose of this utility model is, a kind of coil winding machine that is provided with end insulating paper winding system is provided, and solves the problems of the technologies described above.
The technical problem that the utility model solved can realize by the following technical solutions:
Be provided with the coil winding machine of end insulating paper winding system, comprise a main frame, one wire-arranging mechanism, one payingoff mechanism, one is used to twine the insulating paper winding system of insulating paper, described main frame comprises main spindle box, main shaft, support, tailstock, the group of motors of power is provided, it is characterized in that, described insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, described layer insulating paper winding system comprises the support and the layer winding power system of a placed layer insulating paper, described layer of winding power system comprises the layer dress paper system that is used for paper feeding, the layer paper-cut system that is used for paper-cut, described layer paper-cut system is provided with a cutter that is used for cut paper, described layer dress paper system is delivered to layer insulating paper on the described main shaft, main shaft rotates the coil winding layer insulating paper that makes on the main shaft, after winding is finished, described layer of paper-cut system uses cutter shear layer insulating paper, and described layer dress paper system is sent from main shaft to a layer insulating paper;
Described layer dress paper system is provided with one and is used for being fixed on paper positioning fixture on the main shaft delivering to layer insulating paper on the main shaft, the control input end of described paper positioning fixture connects a micro-controller system, described paper positioning fixture and described main shaft are same angular speed, so that the fixed bed insulating paper, make layer insulating paper along with the rotation of main shaft enwinds coil on the main shaft;
Described end insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, described end twines moving system and comprises end dress paper system and the end paper-cut system that is used for platen, described end paper-cut system is provided with a hand papercutter, be used to shear the end insulating paper that has wound, described end dress paper system is delivered to the end insulating paper and is needed the lead of coiling last lap place, lead is twined the end insulating paper, twine finish after, described end paper-cut system uses hand papercutter shearing end insulating paper;
Described end dress paper system is provided with one and is used for the end insulating paper is wound into air roll on the winding wire, and the Electric Machine Control input of described air roll connects described micro-controller system, and the circumferential surface of described air roll is provided with a cavity that can hold winding wire.When installing additional, at first the end insulating paper is sent to described air roll place, be stuck on the described cavity, then winding wire is stuck on the cavity that is provided with the end insulating paper, rotate air roll then, along with the rotation of air roll, the end insulating paper is pressed on the winding wire, the winding wire that is pressed with the end insulating paper is used for coiling last lap coil, realizes that end winding also is provided with the purpose of insulating paper;
Motor in the described group of motors connects the frequency converter in the frequency converter group, and described frequency converter group connects described micro-controller system.By micro-controller system control of conversion device, the Frequency Converter Control motor, and then control the motor speed of each mechanism, reach slow startup, stop or the purpose of stepless time adjustment, make the entire equipment start-up course steady, braking accurately and reliably, micro-controller system is controlled each mechanism's motor, realized that also the action of each mechanism follows the action of main frame, the complete machine stable drive, winding displacement is neat.
Described insulating paper winding system comprises that also one is used to control the elastic mechanism of insulating paper tension force.
Described micro-controller system is provided with a touch-screen that is used for man-machine interaction.Operating personnel operate touch-screen, set the coil winding machine threading speed, coil turn, functions such as control rotating.Operating personnel can also understand the operational factor of coil winding machine by touch-screen, and are simple to operation.
Described main spindle box is provided with a rotary encoder that is used for accurately measuring main shaft gyration position and revolution, and described rotary encoder connects described micro-controller system.By micro-controller system collection and deal with data, and the result is presented on the touch-screen, understands winding turns for operating personnel, easy to operate, counting accurately.
Described micro-controller system is calculated winding turns according to described rotary encoder, when the lead coiling is enclosed to last one, described insulating paper winding system is delivered to the winding wire place to the end insulating paper on the paper disc, and end insulating paper winding around lead realizes that the lead at coil two ends increases the purpose of insulation.
The described coil winding machine that is provided with end insulating paper winding system also is provided with a foot switch, and described foot switch connects the described power input that is provided with the coil winding machine of end insulating paper winding system.Foot switch is used for the open and close general supply, prevents to move backward when coiling from stopping, and guarantees that automatic counting can not produce error, and the more traditional hand switch of foot switch is set, and the application of force is little, and is easy to operate, safety and reliability.
Beneficial effect: owing to adopted technique scheme, the utility model is realized the automatic winding function, complete machine stable drive, winding displacement are neat, flexible to operation, variable frequency control, stepless time adjustment, counting accurately, operation adopts advantages such as man-machine interface control, the transformer coil insulation effect of using the utility model to make is good.
Description of drawings
Fig. 1 is a part-structure schematic diagram of the present utility model;
Fig. 2 is the circuit diagram of the utility model micro-controller system;
Fig. 3 is the structural representation of the utility model air roll.
Embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose with effect is easy to understand, below in conjunction with the further elaboration the utility model of concrete diagram.
With reference to Fig. 1, Fig. 2, Fig. 3, be provided with the coil winding machine of end insulating paper winding system, comprise a main frame, one wire-arranging mechanism 2, one payingoff mechanism, one insulating paper winding system, main frame comprises main spindle box 11, main shaft 12, support 13, tailstock 14, the group of motors of power is provided, the insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, layer insulating paper winding system comprises the support and the layer winding power system of a placed layer insulating paper, layer winding power system comprises the layer dress paper system that is used for paper feeding, the layer paper-cut system that is used for paper-cut, layer paper-cut system is provided with a cutter that is used for cut paper, layer dress paper system is delivered to layer insulating paper on the main shaft 12, main shaft 12 rotates the coil winding layer insulating paper that makes on the main shaft 12, after winding is finished, layer paper-cut system uses cutter shear layer insulating paper, and layer dress paper system is sent from main shaft 12 to layer insulating paper; Layer dress paper system is provided with one and is used for being fixed on paper positioning fixture 3 on the main shaft 12 delivering to layer insulating paper on the main shaft 12, the control input end of paper positioning fixture 3 connects a micro-controller system 5, rotation makes, paper positioning fixture 3 is same angular speed with main shaft, so that the fixed bed insulating paper, make layer insulating paper along with the rotation of main shaft 12 enwinds coil on the main shaft 12; Can be fixed on paper positioning fixture 3 on the main shaft 12, paper positioning fixture 3 rotates along with the rotation of main shaft 12 like this.The two ends that a pair of paper positioning fixture 3 is separately fixed at main shaft 12 also can be set, so that better clamp a layer insulating paper.End insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, end twines moving system and comprises end dress paper system and the end paper-cut system that is used for platen, end paper-cut system comprises a hand papercutter, be used to shear the end insulating paper that has wound, end dress paper system is delivered to the end insulating paper needs the lead of coiling last lap place, lead is twined the end insulating paper, and after winding was finished, end paper-cut system used hand papercutter shearing end insulating paper; End dress paper system is provided with one and is used for the end insulating paper is wound into air roll 4 on the winding wire, and the Electric Machine Control input of air roll 4 connects micro-controller system 5, and the circumferential surface of air roll 4 is provided with a cavity 41 that can hold winding wire 42.When installing additional, at first the end insulating paper is sent to air roll 4 places, be stuck on the cavity 41, then winding wire 42 is stuck on the cavity 41 that is provided with the end insulating paper, rotate air roll 4 then, along with the rotation of air roll 4, the end insulating paper is pressed on the winding wire 42, the winding wire 42 that is pressed with the end insulating paper is used for coiling last lap coil, realizes that end winding also is provided with the purpose of insulating paper.The insulating paper winding system comprises that also one is used for the elastic mechanism of control end insulating paper tension force.
Motor in the group of motors connects the frequency converter in the frequency converter group 51, and frequency converter group 51 connects micro-controller system 5.By micro-controller system 5 control of conversion devices, the Frequency Converter Control motor, and then control the motor speed of each mechanism, reach slow startup, stop or the purpose of stepless time adjustment, make the entire equipment start-up course steady, braking accurately and reliably, micro-controller system 5 is controlled each mechanism's motor, realized that also the action of each mechanism follows the action of main frame, the complete machine stable drive, winding displacement is neat.Micro-controller system 5 is provided with a touch-screen 52 that is used for man-machine interaction.Operating personnel operate touch-screen 52, set the coil winding machine threading speed, coil turn, functions such as control rotating.Operating personnel can also understand the operational factor of coil winding machine by touch-screen 52, and are simple to operation.
Main spindle box 11 is provided with a rotary encoder 111 that is used for accurately measuring main shaft gyration position and revolution, and rotary encoder 111 connects micro-controller system 5.Gathered and deal with data by micro-controller system 5, and the result is presented on the touch-screen 52, understand winding turns for operating personnel, easy to operate, counting accurately.
The coil winding machine that is provided with end insulating paper winding system also is provided with a foot switch 15, and foot switch 15 is connected with the power input of the coil winding machine of end insulating paper winding system.Foot switch 15 is used for the open and close general supply, prevents to move backward when coiling from stopping, and guarantees that automatic counting can not produce error.The more traditional hand switch of foot switch 15 is set, and the application of force is little, and is easy to operate, safety and reliability.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (5)
1. be provided with the coil winding machine of end insulating paper winding system, comprise a main frame, one wire-arranging mechanism, one payingoff mechanism, one is used to twine the insulating paper winding system of insulating paper, described main frame comprises main spindle box, main shaft, support, tailstock, the group of motors of power is provided, it is characterized in that, described insulating paper winding system comprises one deck insulating paper winding system, one end insulating paper winding system, described layer insulating paper winding system comprises a support and layer winding power system, described layer of winding power system comprises a layer dress paper system, layer paper-cut system, described layer of paper-cut system is provided with a cutter;
Described layer dress paper system is provided with a paper positioning fixture, and the control input end of described paper positioning fixture connects a micro-controller system, and described paper positioning fixture and described main shaft are same angular speed;
Described end insulating paper winding system comprises that a paper disc and an end of placing the end insulating paper twines moving system, and described end twines moving system and comprises end dress paper system and end paper-cut system, and described end paper-cut system is provided with a hand papercutter;
Described end dress paper system is provided with an air roll, and the Electric Machine Control input of described air roll connects described micro-controller system, and the circumferential surface of described air roll is provided with a cavity that can hold winding wire;
Motor in the described group of motors connects the frequency converter in the frequency converter group, and described frequency converter group connects described micro-controller system.
2. the coil winding machine that is provided with end insulating paper winding system according to claim 1, it is characterized in that: described insulating paper winding system also comprises an elastic mechanism.
3. the coil winding machine that is provided with end insulating paper winding system according to claim 1 is characterized in that: described micro-controller system is provided with a touch-screen that is used for man-machine interaction.
4. according to claim 1, the 2 or 3 described coil winding machines that are provided with end insulating paper winding system, it is characterized in that: described main spindle box is provided with a rotary encoder, and described rotary encoder connects described micro-controller system.
5. the coil winding machine that is provided with end insulating paper winding system according to claim 4 is characterized in that: also be provided with a foot switch, described foot switch connects the described power input that is provided with the coil winding machine of end insulating paper winding system.
Priority Applications (1)
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CN2010201666021U CN201655543U (en) | 2010-04-21 | 2010-04-21 | Winding machine provided with end insulation paper winding system |
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CN2010201666021U CN201655543U (en) | 2010-04-21 | 2010-04-21 | Winding machine provided with end insulation paper winding system |
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CN2010201666021U Expired - Fee Related CN201655543U (en) | 2010-04-21 | 2010-04-21 | Winding machine provided with end insulation paper winding system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104355190A (en) * | 2014-10-29 | 2015-02-18 | 苏州工业园区格米克精密机械有限公司 | Pneumatic taping machine |
CN109103015A (en) * | 2018-10-15 | 2018-12-28 | 江苏北辰互邦电力股份有限公司 | A kind of automatic winder for electric transformer coil and its winding method of two-way coiling |
-
2010
- 2010-04-21 CN CN2010201666021U patent/CN201655543U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104355190A (en) * | 2014-10-29 | 2015-02-18 | 苏州工业园区格米克精密机械有限公司 | Pneumatic taping machine |
CN109103015A (en) * | 2018-10-15 | 2018-12-28 | 江苏北辰互邦电力股份有限公司 | A kind of automatic winder for electric transformer coil and its winding method of two-way coiling |
CN109103015B (en) * | 2018-10-15 | 2023-08-08 | 江苏北辰互邦电力股份有限公司 | Automatic winding machine for bidirectionally wound power transformer coil and winding method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20110421 |