CN104184278B - Automobile generator stator coil inserting machine system - Google Patents
Automobile generator stator coil inserting machine system Download PDFInfo
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- CN104184278B CN104184278B CN201410442475.6A CN201410442475A CN104184278B CN 104184278 B CN104184278 B CN 104184278B CN 201410442475 A CN201410442475 A CN 201410442475A CN 104184278 B CN104184278 B CN 104184278B
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Abstract
The invention provides an automobile generator stator coil inserting machine system. The automobile generator stator coil inserting machine system comprises a wire feeding frame mechanism, a winding mechanism, a coil storage cup mechanism, a stator fixing mechanism, a coil inserting mechanism and a slot wedge inserting mechanism. The wire feeding frame mechanism is used for feeding copper wires to the winding mechanism; the winding mechanism is used for performing waveform winding on the copper wires; the coil storage cup mechanism is used for storing wound coils and feeding the wound coils to coil inserting positions; the stator fixing mechanism is used for placing and positioning stator iron cores; the coil inserting mechanism is used for embedding the waveform coils into the iron cores; the slot wedge inserting mechanism is used for forming slot wedges in a pressing mode, cutting off the slot wedges, feeding the slot wedges to a slot wedge bin and inserting the slot wedges into stators so that automobile generator stator coil inserting can be completed. According to the automobile generator stator coil inserting machine system, a traditional stator waveform winding machine and a stator coil inserting machine are effectively combined together, the waveform coils can be directly wound, inter-phase forward and reverse winding is performed, the full slot rate of stators is increased, and the operating stability and the heat dissipation performance of motors are improved, the production efficiency of the whole automobile generator is improved, and manpower resources are saved.
Description
Technical field
The present invention relates to the stator built-in line system in electric motor of automobile manufacturing, especially design vehicle motor.
Background technology
Generator unit stator is by a coil winder coiling around the equipment of rule equipment comparative maturity in the industry at present
And pressure is waveform coil, rule and slot wedge are carried out by manually coil band frock is transported on another coil inserting apparatus.Due to being
First coiling corrugating again, flying disc diameter are unfavorable for production and processing than larger, and efficiency is low.Can not just be rewound, can be allowed motor
Traveling comfort and poor radiation, the copper factor of stator are low.
The content of the invention
Technical problem solved by the invention is to provide a kind of generator stator of vehicle rule system.ASM-11A electromotors
Stator is to be controlled using fixed sheave opposing connection stitch movement locus around coil inserting apparatus, is directly coiled into waveform coil, Ke Yirang
The little property of winding mechanism, improves efficiency.And can carry out alternate positive and negative coiling, improve the copper factor of stator, motor operation it is flat
Stability thermal diffusivity.Coiling and rule are completed in same equipment, can effectively improve production efficiency.
The technical proposal for solving the technical problem of the invention is：Generator stator of vehicle coil inserting apparatus system, including machine
Frame, is provided with line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and inserts in the frame
Slot wedge mechanism；The line sending frame mechanism is for delivering to the winding mechanism by copper cash；The winding mechanism is for the ripple to copper cash
Shape（Just rewind）Coiling；The storage line cup mechanism is used for storage around the waveform coil for making and will report and submit around the coil for making
Rule position；The stator fixed mechanism is used for the placement of stator core and the positioning of stator core；The rule mechanism is used for
To be embedded in the iron core for placing around the waveform coil for making；The slot wedge mechanism is sent for slot wedge is molded and cut off
To slot wedge storehouse, and insert in the stator after rule, complete generator stator of vehicle rule.
While using above-mentioned technical proposal, the present invention can also be adopted or be combined using technology further below
Side presses：
The line sending frame mechanism includes line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball
Screw mandrel, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming part and group line part；The line sending frame
Mechanism's installing rack is arranged in the frame, and first ball screw and the first servomotor are fixed on the installation of line sending frame part
On frame, first servomotor drives first ball screw, first ball screw to drive the line sending sliding seat
Installing rack is moved up and down, and second servomotor drives second ball screw, second ball screw to drive described
Line sending sliding seat level is moved left and right, and the trimming part cuts off copper cash after the completion of being used for coiling, and described group of line part is used to dial
Dynamic copper cash position, enables coiling to smoothly complete.
The winding mechanism includes winding mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servo electricity
Machine, the 6th servomotor, the 3rd ball screw, the 4th ball screw, the 5th ball screw, box part, the first linear guides,
Skeleton fixed component, skeleton lifting piece, thread nipping member, push away line part, flying disc part, winding former, line ball foot part and pressure
Stitch cylinder；The winding mechanism installing rack is arranged in the frame, the 3rd servomotor, the 3rd ball screw, the
One linear guides are arranged on the winding mechanism installing rack, and the 3rd servomotor drives the 3rd ball screw, institute
Stating the 3rd ball screw drives the box part to move up and down along first linear guides；4th servomotor drives
4th ball screw, the 4th ball screw drive the skeleton fixed component to move up and down；The 5th servo electricity
Machine drives the 5th ball screw, the 5th ball screw to drive the skeleton lifting piece to move up and down；Described 6th
Servomotor drives the flying disc part to rotate to complete coiling action；The thread nipping member is installed installed in told winding mechanism
On frame, for gripping the end of a thread；The winding former and the line ball foot part on told winding mechanism installing rack, for into
Type coiling shape；The line ball tinea pedis cylinder is used to promote line ball foot part so that coil molding；During the push away line part is installed on
Between on hollow axle, so as to fix with told winding mechanism installing rack, for the coil for winding is come off from described winding former.
The storage line cup mechanism includes storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line
Mould；The storage line cup installing rack is arranged in the frame, and first dispenser is arranged on the storage line cup installing rack；Institute
State the first dispenser described in the first Motor drive；First dispenser drives first rotating disk to determine angle rotation；The storage
Line mould on told the first rotating disk, for storing the waveform coil that winds.
The stator fixed mechanism includes the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball wire
Bar, stator compacting part, stator positioning cylinder, stator positioning element；The stator rack is installed with told frame, is used for
Place stator；First rotary cylinder connects and drives the stator rack；7th servomotor drives described the
Six ball screws, the 6th ball screw drive the stator compacting part to move up and down, described fixed so as to compressing or unclamping
Son；The stator positioning cylinder drives the stator positioning element to move up and down, with the angle of located stator, it is ensured that subsequent handling
Rule and slot wedge are completed.
The slot wedge mechanism includes slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge
The storage of part, slot wedge cut component, slot wedge storage warehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge
Storehouse；The slot wedge part mounting rack is arranged in the frame, and the 8th servomotor is installed installed in the slot wedge
On frame, the 8th servomotor drives the forming slot wedge mechanism, and slot wedge is pressed into given shape；Cylinder is arranged on slot wedge
The slot wedge cutter structure is promoted on part mounting rack, molded slot wedge is cut into into regular length, and is stored in the slot wedge
In storage warehouse；9th servomotor drives a gear to drive the pinion rotation of slot wedge storage warehouse bottom, drives described
Slot wedge storage warehouse rotation；Second dispenser is arranged on the slot wedge storage warehouse installing rack；The second Motor drive institute
The second dispenser is stated, is driven second rotating disk to determine angle rotation, the slot wedge storage warehouse is rotated to rule position.
The rule mechanism includes rule mechanism installing rack, the tenth servomotor, the 11st servomotor, the 12nd servo
Motor, the 7th ball screw, the 8th ball screw, rule lifting piece, wedge anchorage lifting piece；Rule mechanism installing rack peace
It is mounted in the frame, the tenth servomotor, the 11st servomotor are fixed on rule mechanism installing rack, described
Tenth servomotor, the 11st servomotor drive the 7th ball screw, the 7th ball screw to drive described simultaneously
Rule lifting piece and the wedge anchorage lifting piece rise certain position motion simultaneously；12nd servomotor drives described
8th ball screw, the 8th ball screw drive the rule lifting piece to rise certain position motion；Described 90th
Private takes servomotor, the 11st servomotor and drives the 7th ball screw again, drive the rule lifting piece and
Wedge anchorage lifting piece rises simultaneously, completes the whole action of rule.
The rule system also includes Electric Appliance Cabinet, is provided with controller in the Electric Appliance Cabinet, the controller respectively with it is described
Line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism connect and to which
Action is controlled, and the rule system also includes control panel, and the control panel is connected with the controller, the frame
On be additionally provided with control panel installing rack, the control panel is arranged on the control panel installing rack.
The invention has the beneficial effects as follows：Traditional stator wave-winding machine and stator coil inserting machine are effectively combined by the present invention
Together, be provided with the device line sending frame mechanism, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism with
And slot wedge mechanism, line sending, coiling, storage line, wedge anchorage and rule are carried out respectively, manually stator are taken out by workman, are completed automobile
Generator unit stator rule.The present invention effectively employs servomotor, cylinder and ball screw on each station, by machinery
Equipment is accurately positioned, it is ensured that operation efficiently and accurately on each station is automatically performed.The present invention directly can be coiled into
Waveform coil, carries out alternate positive and negative coiling, improves copper factor, the stationarity thermal diffusivity of motor operation of stator, while also being lifted
The production efficiency of whole automobile current generator, has saved human resourcess.Also, coiling and rule are completed in same equipment, can
Effectively improve production efficiency.
Description of the drawings
Integrated model schematic diagrams of the Fig. 1-1 for the present invention；
Left views of the Fig. 1-2 for Fig. 1-1；
Line sending frame mechanism schematic diagrams of the Fig. 2-1 for the present invention；
Left views of the Fig. 2-2 for Fig. 2-1；
Winding mechanism schematic diagrams of the Fig. 3-1 for the present invention；
Left views of the Fig. 3-2 for Fig. 3-1；
Sectional views of the Fig. 4-1 for storage line cup mechanism；
Top views of the Fig. 4-2 for storage line cup mechanism.
Fig. 5-1 is stator fixed mechanism schematic diagram；
Left views of the Fig. 5-2 for Fig. 5-1；
Fig. 6-1 is slot wedge structural scheme of mechanism；
Left views of the Fig. 6-2 for Fig. 6-1；
Fig. 7-1 is slot wedge storage warehouse rotating mechanism schematic diagram；
Left views of the Fig. 7-2 for Fig. 7-1；
Fig. 8-1 is rule structural scheme of mechanism；
Fig. 8-2 is rule mechanism top view.
Specific embodiment
Referring to the drawings.
The present invention generator stator of vehicle rule system include frame 100, be provided with frame 100 line sending frame mechanism 1,
Winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6, and rule
Mechanism 7.Wherein line sending frame mechanism 1 enables coiling to smoothly complete for delivering to copper cash at the clamp of winding mechanism 2；Coiling
Mechanism 2 is for the coiling to copper cash（Just rewind）So as to become waveform；Storage line cup mechanism 3 is used to store winding mechanism 2 around making
Waveform coil, and by dispenser drive determine angle rotate, be passed at rule mechanism 7；Stator fixed mechanism 4 is used to clamp
The angle of stator and located stator, enables rule and slot wedge to smoothly complete；Slot wedge mechanism 5 is for slot wedge is pressed into
Type, and cut off, and be stored in slot wedge storage warehouse；The slot wedge that slot wedge storage warehouse rotating mechanism 6 is suppressed for storage, and
Driven by dispenser and determine angle rotation, be passed at rule mechanism 7；Rule mechanism 7 is for will be embedding around the waveform coil for making
Enter in stator slot, and by the slot wedge press-in stator slot in slot wedge storage warehouse.
Storage line cup mechanism 3 and slot wedge storage warehouse 6 all employ indexing rotary structure, drive dispenser by servomotor,
Storage line cup and slot wedge storage warehouse is made accurately to rotate 180 degree every time so that storage line cup is in winding mechanism and rule mechanism two
Switch between individual station, slot wedge storage warehouse switches between two stations of slot wedge mechanism and rule mechanism, thus can make entire machine
Continuously run, so as to improve production efficiency.
Line sending frame mechanism 1, winding mechanism 2, storage line cup mechanism 3, stator fixed mechanism 4, the storage of slot wedge mechanism 5, slot wedge
Storehouse rotating mechanism 6, and 7 specific work station ordering relation of rule mechanism be：Copper cash is delivered to coil winding machine by line sending frame mechanism 1
At the thread clamping mechanism of structure 2, copper cash is clipped by thread clamping mechanism, and winding mechanism 2 carries out coiling to copper cash（Just rewind）, and will be around have to
Copper cash be put in storage line cup mechanism 3, dispenser drives determine angle rotation 180 and makes above storage line cup arrival rule mechanism 7, slot
Wedge mechanism 5 is compressing by slot wedge, and is cut off and be stored into slot wedge storage warehouse 6, and dispenser drives determine angle and rotate 180 degree to make
Slot wedge storage warehouse 6 reaches the surface of rule mechanism 7, and workman is put into stator in stator fixed mechanism 4 manually, and stator fixes machine
Stator is clamped by structure 4, and is positioned stator by stator positioning element, and rule mechanism 7 will be embedded in stator slot around the coil for making,
Finally by the slot wedge for suppressing embedded stator slot, the rule operation of generator stator of vehicle is completed.
Line sending frame mechanism 1 includes line sending frame mechanism installing rack 11, the first servomotor 12, the second servomotor 13, first
Ball screw 14, the second ball screw 15, line sending sliding seat installing rack 16, line sending sliding seat 17, trimming part 18 and group line
Part 19, in 11 installing rack frame 100 of line sending frame mechanism installing rack, the first ball screw 14 and the first servomotor 12 are fixed on
On line sending frame mechanism installing rack 11, the first servomotor 12 drives the first ball screw 14, the first ball screw 14 to drive line sending
Sliding seat installing rack 16 is moved up and down, and the second servomotor 13 is fixed on line sending sliding seat installing rack 16, line sending sliding seat 17
Installed in the top of line sending sliding seat installing rack 16, the second servomotor 13 drives the second ball screw 15, the second ball screw
15 drive line sending sliding seat, 17 level is moved left and right, and so as to copper cash is delivered to winding mechanism 2, trimming part 18 is completed for coiling
After cut off copper cash, dial line part 19 be used for stir copper cash position, enable the clamp of winding mechanism 2 smoothly to grip the end of a thread, with protect
Demonstrate,prove completing for subsequent handling.
Winding mechanism 2 includes winding mechanism installing rack 21, the 3rd servomotor 22, the 4th servomotor 23, the 5th servo
Motor 24, the 6th servomotor 25, the 3rd ball screw 26, the 4th ball screw 27, the 5th ball screw 28, box part
29th, the first linear guides 210, skeleton fixed component 211, skeleton lifting piece 212, thread nipping member 213, push away line part 214, fly
Disk component 215, winding former 216, line ball foot part are arranged on frame with 217 and line ball tinea pedis cylinder 218, winding mechanism installing rack 21
On 100, line sending frame mechanism 1 delivers to the end of a thread at the thread nipping member 213 of winding mechanism 2, and the end of a thread is clipped by thread nipping member 213, accurate
Standby coiling；3rd servomotor 22, the 3rd ball screw 26 and the first linear guides 210 are arranged on winding mechanism installing rack 21
On, the 3rd servomotor 22 drives the 3rd ball screw 26, the 3rd ball screw 26 to drive box part 29 linearly to lead along first
Rail 210 is moved up and down；4th servomotor 23 drives the 4th ball screw 27, the 4th ball screw 27 to drive skeleton fixed component
211 move up and down；5th servomotor 24 drives the 5th ball screw 28, the 5th ball screw 28 to drive skeleton lifting piece
211 move up and down；6th servomotor 25 drives flying disc part 215, and flying disc part 215 rotates, and makes copper cash be wound on winding former 216
On, line ball tinea pedis cylinder 218 acts on line ball foot part 217 so as to act on the coil on winding former 216, and coil eventually becomes
Waveform coil；After coiling action and coil molding, push away line part 214 acts on the coil for winding, make coil from winding former 216
On come off, to ensure completing for subsequent handling.
Storage line cup mechanism 3 includes storage line cup installing rack 31, the first motor 32, the first dispenser 33, the first rotating disk 34, storage line
Cup 35 and storage line mould 36, storage line cup installing rack 31 are arranged in frame 100, and the first dispenser 33 is arranged on storage line cup installing rack
On 31, the first motor connection simultaneously 32 drives the first dispensers 33, the first dispenser 33 to connect and drive the first rotating disk 34 to carry out 180
Degree determines angle rotation so that the first rotating disk 34 is delivered to the surface of rule mechanism 7 by the storage line cup 35 for containing waveform coil, to protect
Demonstrate,prove completing for subsequent handling；Storage line cup 35 is arranged on the first rotating disk 34.
Stator fixed mechanism 4 includes the first rotary cylinder 41, stator rack 42, the 7th servomotor 43, the 6th ball
Screw mandrel 44, stator compacting part 45, stator positioning cylinder 46 and stator positioning element 47, customization rack 42 are arranged on frame
On 100, manually stator is placed on stator rack 42, the first rotary cylinder of pneumatic actuation 41,41 band of the first rotary cylinder
Dynamic stator rack 42 carries out 180 degree to be determined angle and rotates to the surface of rule part 7, and the 7th servomotor 43 drives the 6th to roll
Ballscrew 44, the 6th ball screw 44 drive stator compacting part 45 to move up and down, with the compression to stator or release；Pneumatic driving
Dynamic stator positioning cylinder 46, stator positioning cylinder 46 drive stator positioning element 47 to move up and down, and with the angle of located stator, protect
Card subsequent handling rule and slot wedge accurately can be completed.
Slot wedge mechanism 5 includes slot wedge part mounting rack 51, the 8th servomotor 52, the 9th servomotor 53, slot wedge
Profiled part 54, slot wedge cut component 55 and slot wedge storage warehouse rotating mechanism 6；Slot wedge storage warehouse rotating mechanism 6 includes slot wedge
Storage warehouse installing rack 61, the second motor 62, the second dispenser 63, the second rotating disk 64 and slot wedge storage warehouse 65, slot wedge portion part
Installing rack 51 is arranged in frame 100, and the 8th servomotor 52 is arranged on slot wedge part mounting rack 51, slot wedge storage warehouse peace
Shelve 61 to be arranged on slot wedge part mounting rack 51, the 8th servomotor 52 drives slot wedge profiled part 54, slot wedge to pass through groove
During wedge profiled part 54 is pressed into given shape, Fig. 6-2, arrow represents slot wedge channel direction, and cylinder promotes slot wedge cut component
55, molded slot wedge is cut into into regular length, and is stored in slot wedge storage warehouse 65；Second dispenser 63 is stored up installed in slot wedge
61 on storage installing rack, the second motor 62 connects and drives the second dispenser 63, the second rotating disk 64 to be arranged on the second dispenser 63
On, the second rotating disk 64 of drive of the second dispenser 63 carries out 180 degree and determines angle rotation, slot wedge storage warehouse 65 is rotated to rule mechanism
7 surface, 53 drive gear of the 9th servomotor rotate, and drive 65 rotation of slot wedge storage warehouse, make slot wedge of every cut-out, groove
Wedge storage warehouse 65 just determines angle rotation, and after enabling cut-out, slot wedge is accurately put in slot wedge storage warehouse 65, to ensure subsequent handling
Complete.
Rule mechanism 7 includes rule mechanism installing rack 71, the tenth servomotor 72, the 11st servomotor the 73, the 12nd
Servomotor 74, the 7th ball screw 75, the 8th ball screw 76, rule lifting piece 77, wedge anchorage lifting piece 78.Coil inserting apparatus
Structure installing rack 71 is arranged in frame 100, and the tenth servomotor 72, the 11st servomotor 73 are fixed on rule mechanism installing rack
On 71, the tenth servomotor 72, the 11st servomotor 73 drive the 7th ball screw 75, the 7th ball screw 75 to connect simultaneously
And rule lifting piece 77 and the wedge anchorage lifting piece 78 can be driven while rising certain position；12nd servomotor 74 drives
Dynamic 8th ball screw 76, the 8th ball screw 76 drive rule lifting piece 77 to rise certain position；Last 9th servo electricity
Machine 72, the tenth servomotor 73 drive the 7th ball screw 75 again, drive rule lifting piece 77 and wedge anchorage lifting piece 78
Rise simultaneously, complete stator built-in line action.
So far, whole generator stator of vehicle rule is completed, and now needs workman to remove the stator after rule manually, will not
The stator core of rule is put on stator positioning mechanism again, to ensure the continuous service of entire machine.In practical operation, storage line
The indexing rotational structure and the indexing rotational structure of slot wedge storage warehouse of cup, it is ensured that the continuous operation of entire machine, realizes efficient
The semi-automatic production of rate.
The present invention is additionally provided with Electric Appliance Cabinet, is provided with controller in Electric Appliance Cabinet, controller respectively with line sending frame mechanism 1, coil winding machine
Structure 2, storage line cup mechanism 3, stator fixed mechanism 4, slot wedge mechanism 5, slot wedge storage warehouse rotating mechanism 6, and rule mechanism 7
Servomotor and cylinder connection；Entire machine is additionally provided with control panel, and control panel, manually can be in control using visualization control
Operated and monitored on panel processed；Directly it is connected with the controller inside Electric Appliance Cabinet inside control panel, Jing is artificial defeated in advance
The control program for entering, can carry out precise control to the close-open operation of each servomotor and cylinder, accurate to ensure each operation
It is efficiently completed；Frame 100 is provided with control panel installing rack, and control panel is arranged on control panel installing rack, and can
Move with the erect-position of staff.
Claims (7)
1. generator stator of vehicle coil inserting apparatus system, including frame, it is characterised in that：Line sending frame machine is installed in the frame
Structure, winding mechanism, storage line cup mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism；The line sending frame mechanism is used for
Copper cash is delivered to into the winding mechanism；The winding mechanism is for the waveform coiling to copper cash；The storage line cup mechanism is used to store up
Deposit around the waveform coil for making and rule position will be reported and submitted around the coil for making；The stator fixed mechanism is used for stator
Placement positioning；The rule mechanism is for will be embedded in the iron core for placing around the waveform coil for making；The slot wedge mechanism
For slot wedge is molded and cut off, slot wedge storehouse be sent to, and inserted in the stator after rule, complete generator stator of vehicle embedding
Line；
The line sending frame mechanism includes line sending frame mechanism installing rack, the first servomotor, the second servomotor, the first ball wire
Bar, the second ball screw, line sending sliding seat installing rack, line sending sliding seat, trimming part and group line part；The line sending frame machine
Structure installing rack is arranged in the frame, and first ball screw and the first servomotor are fixed on line sending frame mechanism installing rack
On, first servomotor drives first ball screw, first ball screw to drive the line sending sliding seat peace
Shelve and move up and down, second servomotor drives second ball screw, second ball screw drive described in give
Line sliding seat level is moved left and right, and the trimming part cuts off copper cash after the completion of being used for coiling, and described group of line part is used to stir
Copper cash position, enables coiling to smoothly complete.
2. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The winding mechanism include around
Line mechanism installing rack, the 3rd servomotor, the 4th servomotor, the 5th servomotor, the 6th servomotor, the 3rd ball wire
Bar, the 4th ball screw, the 5th ball screw, box part, the first linear guides, skeleton fixed component, skeleton lifting piece,
Thread nipping member, push away line part, flying disc part, winding former, line ball foot part and line ball tinea pedis cylinder；The winding mechanism installing rack
In the frame, the 3rd servomotor, the 3rd ball screw, the first linear guide rails assembling are in the winding mechanism
On installing rack, the 3rd servomotor drives the 3rd ball screw, the 3rd ball screw to drive the chest portion
Part is moved up and down along first linear guides；4th servomotor drives the 4th ball screw, the 4th rolling
Ballscrew drives the skeleton fixed component to move up and down；5th servomotor drives the 5th ball screw, described
5th ball screw drives the skeleton lifting piece to move up and down；6th servomotor drives the flying disc part to rotate
To complete coiling action；The thread nipping member is arranged on the winding mechanism installing rack, for gripping the end of a thread；The winding former
It is arranged on the winding mechanism installing rack, for molding coiling shape with the line ball foot part；The line ball tinea pedis cylinder is used
In promotion line ball foot part so that coil molding；The push away line part is installed on central hollow axle, so as to the coil winding machine
Structure installing rack is fixed, for the coil for winding is come off from described winding former.
3. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The storage line cup mechanism includes
Storage line cup installing rack, the first motor, the first dispenser, the first rotating disk and storage line mould；The storage line cup installing rack is arranged on institute
State in frame, first dispenser is arranged on the storage line cup installing rack；First segmentation described in first Motor drive
Device；First dispenser drives first rotating disk to determine angle rotation；The storage line mould is arranged on first rotating disk, is used
In the waveform coil that storage winds.
4. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The stator fixed mechanism bag
Include the first rotary cylinder, stator rack, the 7th servomotor, the 6th ball screw, stator compacting part, stator positioning gas
Cylinder, stator positioning element；The stator rack is arranged in the frame, for placing stator；First rotary cylinder
Connect and drive the stator rack；7th servomotor drives the 6th ball screw, the 6th ball wire
Bar drives the stator compacting part to move up and down, so as to compress or unclamp the stator；The stator positioning cylinder drives institute
State stator positioning element to move up and down, with the angle of located stator, it is ensured that subsequent handling rule and slot wedge are completed.
5. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The slot wedge mechanism includes
Slot wedge part mounting rack, the 8th servomotor, the 9th servomotor, forming slot wedge part, slot wedge cut component, slot wedge storage
Storehouse installing rack, the second motor, the second dispenser, the second rotating disk and slot wedge storage warehouse；The slot wedge part mounting rack is installed
In the frame, the 8th servomotor is arranged on the slot wedge part mounting rack, and the 8th servomotor drives
The forming slot wedge part is moved, slot wedge is pressed into into given shape；Cylinder is arranged on slot wedge part mounting rack, for promoting
Forming slot wedge part is stated, molded slot wedge is cut into into regular length, and is stored in the slot wedge storage warehouse；Described 9th watches
Take one gear of Motor drive to drive the pinion rotation of slot wedge storage warehouse bottom, drive the slot wedge storage warehouse rotation；It is described
Second dispenser is arranged on the slot wedge storage warehouse installing rack；Second dispenser described in second Motor drive, drives institute
State the second rotating disk and determine angle rotation, the slot wedge storage warehouse is rotated to rule position.
6. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The rule mechanism includes embedding
Line mechanism installing rack, the tenth servomotor, the 11st servomotor, the 12nd servomotor, the 7th ball screw, the 8th ball
Screw mandrel, rule lifting piece, wedge anchorage lifting piece；Rule mechanism installing rack is arranged in the frame, and the described tenth watches
Take motor, the 11st servomotor to be fixed on rule mechanism installing rack, the tenth servomotor, the 11st servo electricity
Machine drives the 7th ball screw, the 7th ball screw to drive the rule lifting piece and the wedge anchorage to be lifted simultaneously
Part carries out ascending motion simultaneously；12nd servomotor drives the 8th ball screw, the 8th ball screw
The rule lifting piece is driven to carry out ascending motion.
7. generator stator of vehicle coil inserting apparatus system as claimed in claim 1, it is characterised in that：The rule system also includes
Electric Appliance Cabinet, is provided with controller in the Electric Appliance Cabinet, the controller respectively with the line sending frame mechanism, winding mechanism, storage line cup
The connection of mechanism, stator fixed mechanism, rule mechanism and slot wedge mechanism is simultaneously controlled to its action, and the rule system is also
Including control panel, the control panel is connected with the controller, and control panel installing rack is additionally provided with the frame, described
Control panel is arranged on the control panel installing rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410442475.6A CN104184278B (en) | 2014-09-02 | 2014-09-02 | Automobile generator stator coil inserting machine system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410442475.6A CN104184278B (en) | 2014-09-02 | 2014-09-02 | Automobile generator stator coil inserting machine system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104184278A CN104184278A (en) | 2014-12-03 |
| CN104184278B true CN104184278B (en) | 2017-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410442475.6A Active CN104184278B (en) | 2014-09-02 | 2014-09-02 | Automobile generator stator coil inserting machine system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104539115B (en) * | 2014-12-27 | 2017-06-06 | 山东中际电工装备股份有限公司 | A kind of fixed length wire-sending device on wave-winding machine |
| CN105429394A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Coil inserting machine |
| CN108075610A (en) * | 2017-03-21 | 2018-05-25 | 浙江省三门县王中王电机焊接设备有限公司 | For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator |
| WO2018195693A1 (en) * | 2017-04-24 | 2018-11-01 | 深圳市立昌机电设备有限公司 | Stator fixing device for stator winder, and method therefor |
| CN107026542A (en) * | 2017-05-27 | 2017-08-08 | 江苏本格自动化科技有限公司 | One kind automation stator coil production line |
| CN109194062B (en) * | 2018-10-26 | 2023-09-22 | 河北工业大学 | Disc type motor stator coil inserting machine |
| CN109546815B (en) * | 2018-12-20 | 2024-02-27 | 佳木斯电机股份有限公司 | Pre-insertion indexing mechanism of motor stator insulation slot wedge |
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| JPS6034350B2 (en) * | 1978-10-05 | 1985-08-08 | 株式会社東芝 | How to insert windings into rotating electric machine stator coils |
| CN201312213Y (en) * | 2008-12-01 | 2009-09-16 | 马兆林 | Stator automatic slot inserter slot wedge cutting and pushing device |
| CN101764480B (en) * | 2010-02-01 | 2012-04-18 | 常州新区金康精工机械有限公司 | Winding and inserting combined machine for motor stator |
| CN204030891U (en) * | 2014-09-02 | 2014-12-17 | 浙江巨力电机成套设备有限公司 | Generator stator of vehicle coil inserting apparatus system |
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Effective date of registration: 20221216 Address after: No. 28, Guangming Middle Road, Haiyou Street, Sanmen County, Taizhou, Zhejiang 318000 Patentee after: Juli Aoxuan Technology (Zhejiang) Co.,Ltd. Address before: No.8, Guangming Middle Road, Chengguan, Sanmen County, Taizhou City, Zhejiang Province, 317100 Patentee before: ZHEJIANG JULI ELECTRICAL MACHINERY EQUIPMENT Co.,Ltd. |